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5.  HEALTH & SAFETY INFORMATION

5.1 GENERAL SAFETY INSTRUCTIONS FOR POWER TOOL USE

When using any type of power tool there are steps that should be taken to make sure that 
you, as the user, remain safe.
Common sense and a respect for the tool will help reduce the risk of injury.

Read the instruction manual fully.

  Do not attempt any operation until you have read and 

understood this manual.
Most important you must know how to safely start and stop this machine, especially in an 
emergency.

Keep the work area tidy and clean.

  Attempting to clear clutter from around the machine 

during use will reduce your concentration.  Mess on the floor creates a trip hazard.  Any 
liquid spilt on the floor could result in you slipping.

Find a suitable location. 

 If the machine is bench mounted; the location should provide good 

natural light or artificial lighting as a replacement.  Avoid damp and dust locations as it will 
have a negative effect on the machine’s performance.
If the machine is portable; do not expose the tool to rain. In all cases do not operate power 
tools near any flammable materials.

Beware of electric shock.

  Avoid contact with earthed surfaces; because they can conduct 

electricity if there is an electrical fault with the power tool.  Always protect the power cable 
and route it away from danger.

Keep bystanders away.

  Children, onlookers and passers by must be restricted from entering 

the work area for their own protection.  The barrier must extend a suitable distance from the 
tool user.

Unplug and house all power tools that are not in use.

  A power tool should never be left 

unattended while connected to the power supply.  They must be housed in a suitable 
location, away locked up and from children.

Do not overload or misuse the tool.

  All tools are designed for a purpose and are limited to 

what they are capable of doing. Do not attempt to use a power tool (or adapt it in any way) 
for an application it is not designed for.  Select a tool appropriate for the size of the job.  
Overloading a tool will result in tool failure and user injury:  This covers the use of 
accessories.

Dress properly.

  Loose clothing, long hair and jewellery are all dangerous because they can 

become entangled in moving machinery: This can also result in parts of body being pulled 
into the machine.
Clothing should be close fitted, with any long hair tired back and jewellery and neck ties 
removed.  Footwear must be fully enclosed and have a nonslip sole.

11. TROUBLESHOOTING

PROBLEM

PROBABLE CAUSE

SUGGESTED REMEDY

Motor will not run.

Headstock loose on bed.

Wood burns at tailstock end.

Fuse blown.

Defective on/off switch.
Defective switch cord.
Burned out motor.

Locking handle not tight.

Live centre too tight or not 
lubricated.

Remove plug from power supply 
and replace fuse.
Replace defective parts before 
using lathe again.
Any attempt to repair this motor 
may cause a hazard unless the 
repair is done by a qualified 
service technician.

Tighten locking handle.

Back of tailstock barrel and 
lubricate live centre. See Basic 
Lathe Operation “Spindle 
Turning” 

NOTE: Repairs should only be carried out by a qualified person.

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Summary of Contents for 60990

Page 1: ... instructions This document is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct a...

Page 2: ...RIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remai...

Page 3: ... 10 BASIC WOOD TURNING 10 1 SPINDLE TURNING 15 10 2 USING WOODWORKING CHISELS 16 10 3 THE THEORY OF TURNING 16 10 4 KNOWING WHEN TO CUT AND WHEN TO SCAPE 17 10 5 POSITIONING THE TOOL REST FOR CIRCUMFERENCE TURNING 18 19 10 6 POSITIONING THE TOOL REST FOR CIRCUMFERENCE SCRAPING 19 10 7 POSITIONING CHISEL AND TOOL REST FOR DIAMETER SCRAPING 20 10 8 USING THE GOUGE CHISEL 20 10 9 USING A SKEW CHISEL ...

Page 4: ...sed by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms ar...

Page 5: ...lt from the upper part of the gearbox just below the motor Change the oil every 6 months The drain plug is at the bottom of the gearbox Drain the gearbox with the bow in its highest position Keep all surfaces clean and free from rust slag chips and coolant build up Do not use compressed air to clean lathe Compressed air may force chips into the guide bearings and other critical areas of the saw Us...

Page 6: ...tend a suitable distance from the tool user Unplug and house all power tools that are not in use A power tool should never be left unattended while connected to the power supply They must be housed in a suitable location away locked up and from children Do not overload or misuse the tool All tools are designed for a purpose and are limited to what they are capable of doing Do not attempt to use a ...

Page 7: ... they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch Carefully select an extension lead Some machines are not suitable ...

Page 8: ...d for connection to a power supply matching that detailed on the rating label and compatible with the plug fitted If an extension lead is required use an approved and compatible lead rated for this appliance Follow all the instruction supplied with the extension lead Earthed This product requires an earth connection to protect against electric shock from accessible conductive parts in the event of...

Page 9: ...raping the position of the tool is not as critical as it is for cutting operations The chisel is normally held horizontally although it can be held at an angle to reach difficult places The wire edge of the chisel does the scraping Fig 30 and 32 show the result of a chisel being too low or too high Fig 31 shows the chisel positioned correctly on the tool rest FIG 28 FIG 30 FIG 29 FIG 32 FIG 31 Han...

Page 10: ...raping the position of the tool is not as critical as it is for cutting operations The chisel is normally held horizontally although it can be held at an angle to reach difficult places The wire edge of the chisel does the scraping Fig 30 and 32 show the result of a chisel being too low or too high Fig 31 shows the chisel positioned correctly on the tool rest FIG 28 FIG 30 FIG 29 FIG 32 FIG 31 Han...

Page 11: ...e direction of the force exerted by the workpiece is almost horizontal and will again result in kickback Fig 26 FIG 23 FIG 24 FIG 25 FIG 26 Steady thrust against hands Bevel against work Force Chisel cutting properly No support for bevel point digging in Rest too low Chisel too horizontal Chatter Kickback Rest too low Chisel too high Chisel rest too high on work Kickback 8 1 WOOD LATHE STAND FIG 1...

Page 12: ...at faceplate turning nearly always requires the removal of wood across the grain Wood does not peel easily when turning across the grain and any attempt made to use cutting methods will probably result in damage to the workpiece and the chisel being thrown by the workpiece It therefore follows that a cutting action is used for general spindle turning operations while the majority of faceplate turn...

Page 13: ...re difficult than scraping but scraping is more precise and easier to control FIG 19 FIG 20 FIG 21 Gouge Skew Parting Tool Spear Point Flat Nose Round Nose FIG 7 FIG 8 FIG 9 FIG 10 9 1 NO VOLT ON OFF SWITCH FIG 7 NOTE The WTL95 is fitted with an additional emergency shut off cover In the event of an emergency closing the cover firmly will cause the stop button to be triggered thus stopping the mac...

Page 14: ...lever slowly to a higher speed When maximum speed has been reached on the lever the belt can be removed easily Fit a new belt over both pulleys Slowly rotate the drive spindle back and forth by hand while turning the speed lever slowly to the slowest speed When speed 1 is reached the disc may be removed and pulley cover replaced The following pages of this manual explain and illustrate the correct...

Page 15: ...lever slowly to a higher speed When maximum speed has been reached on the lever the belt can be removed easily Fit a new belt over both pulleys Slowly rotate the drive spindle back and forth by hand while turning the speed lever slowly to the slowest speed When speed 1 is reached the disc may be removed and pulley cover replaced The following pages of this manual explain and illustrate the correct...

Page 16: ...re difficult than scraping but scraping is more precise and easier to control FIG 19 FIG 20 FIG 21 Gouge Skew Parting Tool Spear Point Flat Nose Round Nose FIG 7 FIG 8 FIG 9 FIG 10 9 1 NO VOLT ON OFF SWITCH FIG 7 NOTE The WTL95 is fitted with an additional emergency shut off cover In the event of an emergency closing the cover firmly will cause the stop button to be triggered thus stopping the mac...

Page 17: ...at faceplate turning nearly always requires the removal of wood across the grain Wood does not peel easily when turning across the grain and any attempt made to use cutting methods will probably result in damage to the workpiece and the chisel being thrown by the workpiece It therefore follows that a cutting action is used for general spindle turning operations while the majority of faceplate turn...

Page 18: ...e direction of the force exerted by the workpiece is almost horizontal and will again result in kickback Fig 26 FIG 23 FIG 24 FIG 25 FIG 26 Steady thrust against hands Bevel against work Force Chisel cutting properly No support for bevel point digging in Rest too low Chisel too horizontal Chatter Kickback Rest too low Chisel too high Chisel rest too high on work Kickback 8 1 WOOD LATHE STAND FIG 1...

Page 19: ...raping the position of the tool is not as critical as it is for cutting operations The chisel is normally held horizontally although it can be held at an angle to reach difficult places The wire edge of the chisel does the scraping Fig 30 and 32 show the result of a chisel being too low or too high Fig 31 shows the chisel positioned correctly on the tool rest FIG 28 FIG 30 FIG 29 FIG 32 FIG 31 Han...

Page 20: ...raping the position of the tool is not as critical as it is for cutting operations The chisel is normally held horizontally although it can be held at an angle to reach difficult places The wire edge of the chisel does the scraping Fig 30 and 32 show the result of a chisel being too low or too high Fig 31 shows the chisel positioned correctly on the tool rest FIG 28 FIG 30 FIG 29 FIG 32 FIG 31 Han...

Page 21: ...d for connection to a power supply matching that detailed on the rating label and compatible with the plug fitted If an extension lead is required use an approved and compatible lead rated for this appliance Follow all the instruction supplied with the extension lead Earthed This product requires an earth connection to protect against electric shock from accessible conductive parts in the event of...

Page 22: ... they have been removed and are safely away from the machine Prevent unintentional starting Before plugging any machine in to the power supply make sure the switch is in the OFF position If the machine is portable do not hold the machine near the switch and take care when putting the machine down that nothing can operate the switch Carefully select an extension lead Some machines are not suitable ...

Page 23: ...tend a suitable distance from the tool user Unplug and house all power tools that are not in use A power tool should never be left unattended while connected to the power supply They must be housed in a suitable location away locked up and from children Do not overload or misuse the tool All tools are designed for a purpose and are limited to what they are capable of doing Do not attempt to use a ...

Page 24: ...lt from the upper part of the gearbox just below the motor Change the oil every 6 months The drain plug is at the bottom of the gearbox Drain the gearbox with the bow in its highest position Keep all surfaces clean and free from rust slag chips and coolant build up Do not use compressed air to clean lathe Compressed air may force chips into the guide bearings and other critical areas of the saw Us...

Page 25: ...sed by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to be within the terms of warranty repairs and carriage charges will be quoted and made accordingly This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms ar...

Page 26: ... 10 BASIC WOOD TURNING 10 1 SPINDLE TURNING 15 10 2 USING WOODWORKING CHISELS 16 10 3 THE THEORY OF TURNING 16 10 4 KNOWING WHEN TO CUT AND WHEN TO SCAPE 17 10 5 POSITIONING THE TOOL REST FOR CIRCUMFERENCE TURNING 18 19 10 6 POSITIONING THE TOOL REST FOR CIRCUMFERENCE SCRAPING 19 10 7 POSITIONING CHISEL AND TOOL REST FOR DIAMETER SCRAPING 20 10 8 USING THE GOUGE CHISEL 20 10 9 USING A SKEW CHISEL ...

Page 27: ...RIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or transmitted in any other form or means without written permission from Draper Tools Limited In all cases this copyright notice must remai...

Page 28: ... instructions This document is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct a...

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