background image

9.   MAINTENANCE

10

Clean the chain with a non-acid and non-caustic type solvent.

9.1 HOOK INSPECTION:

Hooks damaged from chemicals, deformations or crack, or that have more than a 10 degree 
twist from the plane of the unbent hook or excessive opening or seat wear must be replaced.

Hooks that are opened and thus allow the latch to disengage the tip, must be replaced.

Any hook that is twisted or has excessive throat opening indicates abuse or over-loading of 
the unit. Other load sustaining components of the hoist should be inspected for damage. 

CHECK TO ENSURE THAT THE LATCH IS NOT 

DAMAGED OR BENT (FIG.3.):

If the opening has been increased due to use, 
measure the throat opening, depress the latch 
against the hook body as shown, once the 
measurement has been taken compare against the 
chart below.

9.2 GAUGING LOAD CHAIN WEAR (Fig.4.):

To determine if the load chain should continue to be 
used. Check the gauge lengths as shown. Chain worn 
beyond length indicated, severely nicked, gouged or  
twisted should be replaced before using the chain hoist 
again. The chain should be cleaned, free of twists and 
pulled taut before measuring. In cases where the wear 
is localized and not beyond serviceable limits, the chain 
should be replaced.

 

 

Replace hook when the

 

 

opening is greater than

 750kgs 

28.6mm

 1500kgs 

31.9mm

 3000kgs 

40.7mm

Hoist Capacity

FIG.3

MEASURE
OPENING

FIG.4

NUMBER OF
LINKS IN GAUGE

GAUGE
LENGTH

2. CONTENTS

3

2.1 CONTENTS
Page content

 

Page

1 TITLE 

PAGE

  

1.1 

INTRODUCTION 

............................................................................................... 2

  

1.2 

REVISION 

HISTORY........................................................................................... 2

 

 

1.3 

UNDERSTANDING THIS MANUAL ................................................................... 2

  

1.4 

COPYRIGHT 

NOTICE 

........................................................................................ 2

2 CONTENTS
  

2.1 

CONTENTS 

....................................................................................................... 3

3 GUARANTEE
  

3.1 

GUARANTEE 

.................................................................................................... 4

4 INTRODUCTION
  

4.1 

SCOPE 

............................................................................................................... 5

  

4.2 

SPECIFICATION ................................................................................................. 5

 

 

4.3 

HANDLING & STORAGE ................................................................................... 5

HEALTH & SAFETY INFORMATION

 

 

5.1 

GENERAL SAFETY INSTRUCTIONS FOR LEVER HOISTS ................................... 6

UNPACKING & CHECKING

  

6.1 

PACKAGING 

..................................................................................................... 7

 

 

6.2 

WHATS IN THE BOX  ........................................................................................ 7

HEALTH & SAFETY INFORMATION

  

7.1 

FREQUENT 

INSPECTION ................................................................................... 8

  

7.2 

PERIODIC 

INSPECTION 

..................................................................................... 8

OPERATION & USE

  

8.1 

WARNING 

........................................................................................................ 9

 

 

8.2 

MOUNTING THE LEVER HOIST ........................................................................ 9

  

8.3 

FREE 

CHAINING 

............................................................................................... 9

 

 

8.4 

LIFTING THE LOAD  .......................................................................................... 9

9 MAINTENANCE
  

9.1 

HOOK 

INSPECTION 

.......................................................................................... 10

 

 

9.2 

GAUGING LOAD CHAIN WEAR ....................................................................... 10

10 MAINTENANCE
12 CONTACTS
DECLARATION OF CONFORMITY .....................................................................................ENCLOSED

Summary of Contents for 26188

Page 1: ...he original instructions This document is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure it...

Page 2: ...ath CAUTION Information that draws attention to the risk of damage to the product or surroundings NOTE Important information 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or tran...

Page 3: ... nicked gouged or twisted should be replaced before using the chain hoist again The chain should be cleaned free of twists and pulled taut before measuring In cases where the wear is localized and not beyond serviceable limits the chain should be replaced Replace hook when the opening is greater than 750kgs 28 6mm 1500kgs 31 9mm 3000kgs 40 7mm Hoist Capacity FIG 3 MEASURE OPENING FIG 4 NUMBER OF L...

Page 4: ...ay Under no condition should the hoist frame or hanger bear any support or weight of the load NOTE The ambient operating temperature of this lever hoist is between 10 C and 50 C 8 2 MOUNTING THE LEVER HOIST Fig 1 Ensure that the hook sits over the holding beam of a secure beam clamp or dolly The secure latch should be in the closed position once the unit is hung Before attaching the load ensure th...

Page 5: ...7 2 PERIODIC INSPECTION An appointed person who over see the visual inspection and ensure that records are taken to ensure continue evaluation It will be necessary to partially disassemble the unit to perform more periodic inspection The periodic inspections are to include the following more in depth inspection to look for wear cracks or distortion of all parts of the lever hoist including hooks c...

Page 6: ... are only to be operated by a trained operator Do not exceed the maximum lifting capability of the lever hoist Ensure that the fixing point is substantial enough to take the load which is intended to belifted Ensure the lever hoist can swivel freely on this upper hook Never allow the lever hoist housing to bear any support when lifting a load Ensure the suspension hook fits and sits freely within ...

Page 7: ... are only to be operated by a trained operator Do not exceed the maximum lifting capability of the lever hoist Ensure that the fixing point is substantial enough to take the load which is intended to belifted Ensure the lever hoist can swivel freely on this upper hook Never allow the lever hoist housing to bear any support when lifting a load Ensure the suspension hook fits and sits freely within ...

Page 8: ...7 2 PERIODIC INSPECTION An appointed person who over see the visual inspection and ensure that records are taken to ensure continue evaluation It will be necessary to partially disassemble the unit to perform more periodic inspection The periodic inspections are to include the following more in depth inspection to look for wear cracks or distortion of all parts of the lever hoist including hooks c...

Page 9: ...ay Under no condition should the hoist frame or hanger bear any support or weight of the load NOTE The ambient operating temperature of this lever hoist is between 10 C and 50 C 8 2 MOUNTING THE LEVER HOIST Fig 1 Ensure that the hook sits over the holding beam of a secure beam clamp or dolly The secure latch should be in the closed position once the unit is hung Before attaching the load ensure th...

Page 10: ... nicked gouged or twisted should be replaced before using the chain hoist again The chain should be cleaned free of twists and pulled taut before measuring In cases where the wear is localized and not beyond serviceable limits the chain should be replaced Replace hook when the opening is greater than 750kgs 28 6mm 1500kgs 31 9mm 3000kgs 40 7mm Hoist Capacity FIG 3 MEASURE OPENING FIG 4 NUMBER OF L...

Page 11: ...ath CAUTION Information that draws attention to the risk of damage to the product or surroundings NOTE Important information 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal educational use only Commercial copying redistribution hiring or lending is prohibited No part of this publication may be stored in a retrieval system or tran...

Page 12: ...he original instructions This document is part of the product keep it for the life of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure it...

Reviews: