Dräger Polytron 8200 Instructions For Use Manual Download Page 7

Installation

Dräger Polytron 8200/8310

7

2.3.3

Dräger Polytron 8310 with DrägerSensor IR 

Infrared sensor for monitoring flammable gases and vapors

containing hydrocarbons

{

Detection range: 0 to 100 % LEL 

2)

2.4

Intended operating area and operating 
conditions

Hazardous areas classified by zones:

The device is only designed for use in Zone 1 or Zone 2

potentially explosive atmospheres for which a temperature

range as specified on the device must be observed and in which

gases of Explosion Groups IIA, IIB or IIC and Temperature

Classes T4 or T6 (depending on maximum ambient

temperature) or dust of Groups IIIA, IIIB or IIIC may occur.

Hazardous areas classified by divisions:

The device is only designed for use in potentially explosive

atmospheres of Classes I&II, Div. 1 or 2, for which

a temperature range as specified on the device must be

observed and in which gases or dust of Groups A, B, C, D or

E, F, G and Temperature Classes T4 or T6 (depending on

maximum ambient temperature) may occur.

2.5

Approvals

See printed version for approval markings.

2.6

Device marking

The device marking is supplied with the device as a copy on

a separate document.

Key to the Serial Number: The third letter of the Serial Number

specifies the year of manufacture: A = 2009, B = 2010, C = 2011,

D = 2012, E = 2013, F = 2014, H = 2015, J = 2016, K = 2017 etc.

Example: Serial Number ARBH-0054: The third letter is B,

i.e. the device was manufactured in 2010.

3

Installation

3.1

General information for the installation

The selection of a suitable mounting location is crucial for

the effectiveness and performance of the entire system. Every

detail of the installation must be thoroughly thought out.

The following must be noted in particular:

z

the local and national rules and regulations for the

installation of gas monitoring systems,

z

the applicable regulations for running and connecting

power and signal cables to gas monitoring systems,

z

the full extent of environmental influences to which the

device will be subjected,

z

the physical properties of the gases and vapors to be

measured,

z

the details of the particular application (e.g., potential

leaks, air movements/flows, etc.),

z

accessibility for required maintenance activities,

z

the geometric of the accessories that are used with the

system,

z

all other limiting factors and stipulations that may affect the

installation of the system.

z

For installation without a conduit, an approved cable gland

(e.g. Hawke A501/421/A/¾" NPT or equivalent) must be

used (see chapter 12 on page 28). To increase the RF

interference immunity, it may be necessary to connect the

cable screen to the cable gland and to the control unit.

z

The explosion proof enclosure has three ¾" NPT

connections, which can be used for field wiring, the direct

attachment of a sensor or wiring an external sensor.

Unused openings must be closed off with a plug. For the

correct tightening torques for cable bushings, plugs,

sensors and connectors, see chapter 12 on page 28.

z

The secondary are supposed to be supplied from an

isolating source (does not apply to relay contacts).

z

The optional e-Box has up to four 20 mm connections,

which can be used for field wiring or wiring an external

sensor. The permissible cable diameter is 7 to 12 mm.

z

If the device is installed in locations where ambient

temperatures of over 55 °C prevail, appropriate cables

which are specified for use at temperatures of 25 °C above

the maximum ambient temperature must be used.

z

Strip back the insulation on conductors by 5 to 7 mm.

z

Connect the cable as shown in Chapter 3.5 on page 9

(shown here also with protective ground) oder Chapter 3.6

on page 10.

z

The connecting wires for the optional relay module must be

selected and fused according to the rated voltages,

currents and environmental conditions.

z

When stranded conductors are used, an end ferrule must

also be used.

WARNING

Explosive. Not to be used in oxygen enriched 

atmospheres. None of the Polytron 8000 transmitters 

is certified and approved to be operated in oxygen 

enriched atmospheres. 

!

D

Polytron  8200

ETR  0400

Dräger  Safety  23560  Lübeck,  Germany

II  2G
II  2D

WARNING:  Do  not  open  when  energized

I

S F

S

IE

A

D

L

C

9N54

0158

Class  I,  Div  1,  Groups  A,B,C,D  |    Class  II,  Div  1,  Groups  E,F,G
Class  I,  Zone  1,  Group  IIC  |  T-Code  T6/T4  |  Type  4X
Supply:  16...30  VDC,  4...20  mA
 

CAUTION:  Do  not  open  cover.  Opening 
cover  with  circuits  alive  provokes  risk  of 
Ignition  of  Hazardous  Atmospheres.

WARNING:  To  reduce  the  risk  of  Ignition 
of  Hazardous  Atmospheres,  the  conduit 
must  be  sealed  within  18’’  of  the  enclosure.

WARNING:  Read  Manual  before  operating.

Gas  Detector  for  Use  in  Hazardous  Locations  as  to
Fire,  Electrical  Shock  and  Explosion  Hazards  only
 

Part  No:  4544440
Serial  No. 

XXXX-9999

Ex  d  IIC  T6/T4  Gb
Ex  tb  IIIC  T80/130°C  Db
-40°C  ≤  Ta  ≤  +40/+80°C

PTB  11  ATEX  1005X
IECEx  PTB  11.0005X
IP6x  |  P  ≤  5  W 

Sample

Summary of Contents for Polytron 8200

Page 1: ...structions for Use The user must fully understand and strictly observe the instructions Use the product only for the purposes specified in the Intended use section of this document Dr ger Polytron 820...

Page 2: ......

Page 3: ...to the Quick Menu mode 13 4 5 Switching to Menu mode password protected 13 4 6 Measurement mode 13 5 Calibration 14 5 1 Calibrating the device 14 5 2 Performing Auto Calibration 15 6 Menu overview 16...

Page 4: ...cording to Annex II Sections 1 5 5 1 5 6 and 1 5 7 of Directive 94 9 EG is not covered at present z Exchanging components may compromise the intrinsic safety This only applies if the device is intrins...

Page 5: ...tronics and optional relay 4 Lower part of housing 5 Sensor 6 Assembled device 2 1 2 Explosion proof device with e Box for increased safety 1 Housing cover 2 Clip 3 Enclosure with main electronics and...

Page 6: ...the concentration is performed by internal electronics and software For the output signal the gas sensor emulates the half bridge of a catalytic bead sensor 2 2 3 Contaminating gases for the Dr gerSen...

Page 7: ...ipulations that may affect the installation of the system z For installation without a conduit an approved cable gland e g Hawke A501 421 A NPT or equivalent must be used see chapter 12 on page 28 To...

Page 8: ...ing to the application e g HART operation certain minimum impedances must be adhered to see chapter 3 3 on page 8 The conductors for the power supply must have an adequately low resistance to insure t...

Page 9: ...connected to the 9 way plug 1 Disconnect the 9 way plug on the rear of the main electronics 2 Connect the wires for Alarm Relay 1 Alarm Relay 2 and the Fault relay to the corresponding terminals see...

Page 10: ...g SW dongles are available for the Polytron 8200 To install a SW dongle 1 Switch off the power to the unit or declassify the area according to the local regulations 2 Release the set screw and unscrew...

Page 11: ...e chapter 4 2 2 on page 12 z SIL when SIL status is activated When the optional relay PCB is used z If the first alarm has been triggered the red LED gives single flashes z If the second alarm has bee...

Page 12: ...imum measurement limit and measurement units for the sensor z Measurement range and measurement units for the analog interface Only displayed when the 4 20 mA interface is enabled Warning message pres...

Page 13: ...g the video LED test software version and initialization and starts the warm up phase The display indicates that the sensor will be ready to operate in hh mm ss the countdown begins and the Polytron 8...

Page 14: ...ars 2 Apply zero gas synthetic air or nitrogen to the sensor 3 Select Next and confirm The current value is displayed After the displayed value is stable 4 Set the value to 0 and confirm The message P...

Page 15: ...ration is started The calibration gas concentration the units and where appropriate the calibration gas are displayed and can be changed 4 Start the calibration with Next Back to menu aborts the calib...

Page 16: ...18 Device init page 20 Set alarm A1 page 19 Datalogr on off SW dongle page 20 Set alarm A2 page 19 Set Datalogger Display page 20 Set fault page 19 Clear datalogr Calibration PWD page 19 Sample time S...

Page 17: ...f all the numerical groups are displayed as 00 there are no faults or warnings present 7 1 4 Displaying installed modules Display of the installed hardware modules z Select Information Instrument Modu...

Page 18: ...ering the alarm limit and confirm 3 Set the threshold and confirm The setting for the alarm threshold is displayed 4 Select Next and confirm The setting for the alarm direction is displayed 5 Select R...

Page 19: ...the function key This function is used to assign a predefined function to the key The selected function is activated by briefly taping the key 1 Select Settings Instrument Function key and confirm 2 S...

Page 20: ...ion 1 Select Settings Instrument Display Displaytest and confirm 2 Select On or Off and confirm When this function is activated the display is shown inverted and all the LEDs are lit 8 3 Communication...

Page 21: ...line and confirm 3 Set the currrent and confirm 4 Select Confirm and confirm Switching the warning signal on or off This function is used to switch the warning signal on the analog interface on and o...

Page 22: ...selected concentration 1 Select Settings Communication Analog interface Set concentr and confirm 2 If the alarm in the control unit is disabled confirm the message Disable all alarm settings 3 Select...

Page 23: ...w of the new gas settings is displayed z Return to the previous view with Previous or confirm the settings with Confirm Information about measurement units The Polytron 8200 8310 represents the measur...

Page 24: ...percentage of the full scale reading Example A trigger threshold of 2 is entered for a full scale reading of 500 ppm Consequently the datalogger will only store measurements if they deviate relative t...

Page 25: ...device checked by Dr gerService 10 4 20 mA interface cable not connected Disconnect the powwer supply connect the 4 20 mA interface and reconnect the power supply 045 Device not detecting any sensor...

Page 26: ...occurs again Have the device checked by Dr gerService 105 Device fault Have the device checked by Dr gerService 104 No valid date or time set Set time and date see chapter 8 2 3 on page 19 107 Batter...

Page 27: ...he set screw and unscrew the housing cover from the device 3 Lift the handle and remove the enclosure with the main electronics 4 Remove the protective caps for the connectors 5 Unscrew the connector...

Page 28: ...or Ex DD 105 mA at 24 V DC no relay sensor not remote 145 mA at 24 V DC with relay remote sensor with Dr gerSensor Ex LC 130 mA at 24 V DC no relay sensor not remote 165 mA at 24 V DC with relay remot...

Page 29: ...ue Nm Housing cover min 266 min 30 Sensors min 266 min 30 Plug min 266 min 30 Cable bushing min 443 min 50 Device to e Box 71 8 Electronic Torque Lb In Cable size in AWG Cable size in mm2 All field wi...

Page 30: ...A2 alarm is present If an alarm is configured as acknowledgeable and the alarm is acknowledged the LED lights Alarm hierarchy A2 has a higher priority for the LED than A1 However the A1 and A2 relays...

Page 31: ...ote LC e S 4 20 HART 45 44 538 Dr ger Polytron 8200 Remote LC e S 4 20 HART Relay 45 44 539 Dr ger Polytron 8310 d A 4 20 HART 45 44 807 Dr ger Polytron 8310 d A 4 20 HART Relay 45 44 808 Dr ger Polyt...

Page 32: ...PE Europe 68 06 978 Calibration adapter Viton 68 10 536 Process adapter stainless steel with M30 x 1 5 locking nut for Dr gerSensor DD 68 12 470 Process adapter stainless steel with M36 x 1 5 locking...

Page 33: ...Declaration of Conformity Dr ger Polytron 8200 8310 33 14 Declaration of Conformity...

Page 34: ...www norrscope com...

Page 35: ......

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