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PAS

®

 X-plore

Airline belt manifold

Instructions for Use

i

3363101 (A3-D-P)

3363101
© Dräger Safety UK Limited
Edition 03 – August 2018 (Edition 01 – August 2014)
Subject to alteration

Draeger Safety UK Limited
Ullswater Close

Tel +44 1670 352 891

Blyth, NE24 4RG

Fax +44 1670 356 266

United Kingdom

www.draeger.com

WARNING

Correct fit of a face mask can only be achieved if the complete
mask seal makes contact with skin. Head hair, facial hair (including
beard stubble and sideburns), earrings, other facial piercings and
normal spectacles will interfere with the mask seal and are not
permitted in the sealing area. Additionally, head hair that could
affect the face mask fit (buns, pony-tails, hairpieces, etc.) is not
permitted.

9. Put on the mask (see the Instructions for Use supplied with the mask)

and breathe normally.

10. Carry out the following mask function test:

a. Disconnect the airline supply from the manifold input coupling and

breathe normally to empty the system of air. The whistle will sound
briefly as the pressure decreases.

b. When the system is empty, the face mask should hold on to the

face to indicate a positive seal – if air enters the mask, readjust the
mask head harness and retest.

c. Exhale. The exhaled air should flow through the exhalation valve

without resistance.

11. Reconnect the airline supply to the manifold input coupling. The

whistle will sound briefly as the pressure increases.

12. Take several deep breaths to ensure that sufficient air is available and

then breathe normally.

3.3

During use

NOTICE

Where hearing protection or sound attenuation communications
equipment is used, consider the reduction in audibility of the
whistle.

Supplementary supply

: If additional air is required, briefly press and

release the front button (Fig 4, Item 2) to deliver a single jet of
supplementary air into the mask.

Whistle

: If the whistle sounds, there may be insufficient air supplied into the

mask to allow safe breathing. Immediately cease the work activity, remove
the mask and leave the hazardous area by the shortest and safest route.

3.3.1

In potentially explosive atmospheres

WARNING

Do not use or store the equipment near processes that produce a
charge.

Do not use the equipment unless conductive pars of the equipment
have an appropriate earth connection via the wearer.

Do not use materials in combination with the equipment that
influence the properties of the product.

3.4

After use

WARNING

Do not remove the equipment until you are in a non-hazardous and
safe breathing environment.

1. Remove the mask (see the Instructions for Use supplied with the

mask).

Positive-pressure systems: immediately press the reset button
(Fig 4, Item 1) to switch off the air flow through the lung demand
valve.

2. Disconnect the airline supply from the input coupling.
3. Press the front button (Fig 4, Item 2) to fully vent the system.
4. Disconnect the lung demand valve from the output coupling.
5. Open the waist belt buckle and remove the equipment.
6. Carry out the after use maintenance tasks in the maintenance table

(see Section 5.1).

4

Troubleshooting

The table shows fault diagnosis and repair information for product users.
Further troubleshooting information is available in Instructions for Use
supplied with associated equipment (e.g. the mask, lung demand valve
and air supply equipment).

Contact service personnel or Dräger if the symptom remains after the
remedy actions have been attempted.

5

Maintenance

5.1

Maintenance table

Dräger recommend that regular inspection, testing and servicing of the
breathing equipment is carried out in accordance with the table below. The
table applies also to out-of-use (stored) equipment. Record all
maintenance in the equipment log book. See also the maintenance
information for all equipment used (mask, lung demand valve, etc.).
Additional inspection and testing may be required in the country of use to
ensure compliance with national regulations.

5.2

Visual inspection

Carry out a visual inspection, checking the full breathing equipment
including all component parts and accessories. Check that the equipment
is clean and undamaged, paying particular attention to pneumatic
components, hoses and connectors. Typical signs of damage that may
affect the operation of the breathing equipment include impact, abrasion,
cutting, corrosion and discoloration. Report damage to service personnel
and do not use the equipment until faults are rectified. 

5.3

Cleaning and disinfecting

CAUTION

Do not exceed 60 °C for drying, and remove components from the
drying facility immediately when dry. Drying time in a heated dryer
must not exceed 30 minutes.

Do not immerse pneumatic or electronic components in cleaning
solutions or water. Contact Dräger for information about additional
cleaning methods for heavily soiled parts if required.

If water is trapped and then freezes inside the pneumatic system
of the breathing equipment, operation will be impaired. Prevent
any liquid from entering, and thoroughly dry the breathing
equipment after cleaning to prevent this from occurring.

Always clean Dräger X-plore equipment in a well ventilated room
or outdoors. There may be deposits of harmful substances in parts
of the equipment.

For information about suitable cleaning and disinfecting agents
and their specifications refer to document 9100081 on
www.draeger.com/IFU.

See also the Instructions for Use for the lung demand valve, face mask and
other associated equipment.

Use only clean lint-free cloths

1. Clean the breathing apparatus manually using a cloth moistened with

cleaning solution to remove excess dirt. 

Disassemble and clean the parts separately if required. Fig 8
shows the parts disassembled and Fig 9 shows the belt routing
through the buckle during re-assembly to ensure that the belt can
be tightened.

2. Apply disinfecting solution to all internal and external surfaces.
3. Rinse all components thoroughly with clean water to remove all

cleaning and disinfecting agents.

4. Dry all components using a dry cloth, in a heated dryer or in air.
5. Contact service personnel or Dräger if disassembly of pneumatic or

electronic components is required.

6

Storage

Ensure that the storage environment is dry, free from dust and dirt, and
does not subject the equipment to wear or damage due to abrasion. Do not
store the equipment in direct sunlight. Route hoses in such a way that the
bend radius is not too acute and the hose is not stretched, compressed or
twisted.

See the storage temperature ranges in the technical data (Section 8).

7

Disposal

The product life is 10 years from the first use. When required, dispose of
the product in accordance with national or local regulations for waste
disposal.

8

Technical data

Weight (manifold and belt)

< 0.5 kg

Belt size (standard belt)

38 mm x 750–1450 mm

Belt size (large belt)

38 mm x 750–1950 mm

Whistle volume

>90 dB(A)

Input pressure

5 to 10 bar

Input flow

At least 400 litres/minute

Operating temperature

-30 to +60 °C

Storage temperature

-15 to +40 °C

Symptom

Fault

Remedy

Air leak (if 

necessary, use a 
soapy solution to 
locate the leak)

Loose or dirty 
connector

Disconnect, clean and 
reconnect couplings and 
retest

Faulty hose or 
component

Substitute user replaceable 
items and retest

Leak from face mask See the Instructions for Use 

supplied with the mask

Whistle sounding 
(insufficient air flow 
to the mask)

Air supply restricted

Remove any kinks or 
restrictions from the hoses

Faulty hose or 
component

Substitute user replaceable 
items and retest

Input filter blocked

Contact service personnel 
or Dräger

Air enters the mask 

during the mask 
function test

Faulty face seal

Readjust the mask head 
harness and retest

Faulty mask

See the troubleshooting 
information in the 
Instructions for Use 
supplied with the mask

Inoperative or poor 
sounding whistle

Dirty whistle or 
whistle cover

Clean the whistle flute and 
cover as necessary

Faulty activation 
mechanism

Contact service personnel 
or Dräger

!

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A resistance is felt 

to the flow of 
exhaled air

Faulty exhalation 
valve

See the mask Instructions 
for use

Task

Before 

use

After 

use

Every 

year

Visual inspection (see Note 1 and 
Section 5.2)

Notes

O Dräger recommendations

1

Clean the lung demand valve manually using a cloth moistened with
cleaning solution to remove excess dirt.

O

O

Functional test (see Note 2)

2

This maintenance task may only be carried out by Dräger or trained
service personnel. Details of the test are contained in the technical
manual which is issued to service personnel that have attended a
relevant Dräger maintenance course.

O

Symptom

Fault

Remedy

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4431

4433

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