background image

36

 

        

DR

® 

SNOW BLOWER

 

Parts List – PRO-24 DRIVE ASSEMBLY 

Note:

 

Part numbers listed are available through DR Power Equipment.

 

Ref# Part# 

Description 

1 40286  Bolt, 

M10x25 

2 40129  Handlebar 

Base 

40130 

Plate, Handlebar Connector 

4 40288  Bolt, 

M10x25 

5 40289  Bolt, 

M6x12 

40131 

Strut, Frame Assembly 

7 40193  Strut, 

Friction Disc Support 

8 40291  Bolt, 

M6x20 

9 40133  Pulley 

Seat, 

Frame 

10 40134 

Sleeve, 

Shaft 

11 

40135 

Wire, Drive Engagement 

12 

40136 

Pulley, Wire, Drive Engagement 

13 

40313 

Nut, Jam, M6 

14 

40138 

Plate Connector Drive 

15 40301 

Bolt, 

M8x20 

16 40308 

Bolt, 

M8x40 

17 40139 

Seat, 

Engine 

18 

40279 

Nut, Jam M8 

19 

40140 

Engine, Pro 24 

20 

40141 

Belt, Pro 24 

21 40337 

Washer, 

Engine 

22 40142 

Wheel, 

Drive 

23 40143 

Pulley, 

Drive 

24 40331 

Washer, 

8mm, 

Drive 

25 40282 

Bolt, 

5/16-24x1-1/4 

26 

40144 

Box Assembly, Transmission 

27 40292 

Bolt, 

M6x20 

28 40145 

Connector, 

Shift 

29 40146 

Sleeve, 

Plastic 

30 40147 

Shift 

Fork 

31 40290 

Bolt, 

M6x16 

32 

40148 

Bearing Seat, Drive 

33 

40149 

Bearing, Ball, 6200 

34 40150 

Circlip, 

25 

35 40151 

Bearing, 

Shift 

36 40152 

Sleeve, 

15x20x15 

37 40153 

Seat, 

Friction 

Wheel 

38 40154 

Gear-Small 

Drive 

39 40155 

Wheel, 

Friction 

Disc 

40 40317 

Pin, 

Cotter 

41 

40156 

Shaft, Hexagon, Drive 

42 40157 

Shaft, 

Transit 

43 40158 

Sprocket, 

Large 

Drive 

44 

40159 

Sprocket, Small, Drive 

Ref# Part# 

Description 

45 40160 

Sleeve, 

12x15x8 

46 

40161 

Chain, Drive, 085-32 

47 40242 

Tire, 

15x4.8-7 

48 40163 

Clip, 

Wheel 

49 40164 

Rim, 

PRO-24 

50 40298 

Bolt, 

M8x16 

51 

40165 

Seat, Bearing, Axle 

52 

40278 

Nut, Jam, M8 

53 

40166 

Bearing, Ball, 6205 

54 

40167 

Sleeve, Shaft, 25x34x16 

55 

40168 

Shaft, Short, Drive 

56 

40169 

Key, Flat, 6x4x45 

57 40170 

Sleeve, 

Bronze, 

58 40171 

Differential, 

Di300p 

59 40172 

Sleeve, 

Bronze, 

60 

40173 

Shaft, Long, Drive 

61 

40174 

Connector, Auger Tension 

62 

40340 

Washer, Flat, 12mm Dia 

63 

40341 

Washer, Spring, 12mm 

64 

40175 

Block, Connector, Tension 

65 40305 

Bolt, 

M8x30 

66 

40176 

Pulley, Auger Tension 

67 

40177 

Plate, Auger Tension 

68 40309 

Bolt, 

M8x45 

69 

40178 

Plate, Auger Tension 

70 40179 

Bushing, 

Auger 

71 

40180 

Pulley, Large, Tension Auger 

72 

40181 

Pad, Pulley Tension 

73 40182 

Pulley, 

Belt 

74 40292 

Bolt, 

M6x20 

75 

40183 

Seat, Bearing, Delta 

76 

40184 

Bearing, Ball, 6002 

77 

40185 

Spring, Auger Tension 

78 

40186 

Bracket, Friction Disc 

79 

40187 

Sleeve, Support, Friction Disc 

80 40298 

Bolt, 

M8x16 

81 

40312 

Nut, Jam, M12 

82 

40188 

Spring, Auger Brake 

83 40323 

Rivet, 

4x12 

84 

40189 

Block, Auger Brake 

85 40190 

Cover, 

Transmission 

86 

40191 

Bracket, Drive Cable 

87 

40316 

Pin, Cotter, 1.5x25 

88 

40192 

Spring, Friction Disc 

 

Summary of Contents for PRO MAX-34

Page 1: ...and all instructions before operating the DR SNOW BLOWER DR SNOW BLOWER SAFETY OPERATING INSTRUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNER 376 9637 Fax 1 802 877 1213 W...

Page 2: ...cking slip For your convenience and ready reference enter the Serial Number and Order Number in the space provided on the front cover of this manual Additional Information and Potential Changes DR Pow...

Page 3: ...637 and one of our Technical Support Representatives will be happy to help you Chapter 1 General Safety Rules Labels Your DR SNOW BLOWER carries prominent labels as reminders for its proper and safe u...

Page 4: ...power com or contact DR Power Equipment for toll free support at 1 800 dr owner 376 9637 for help or information Never use an extension cord that is not rated for outdoor use Never connect the Cord to...

Page 5: ...cts the engine Over speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine If required see your authorized dealer for engine governor adjustm...

Page 6: ...perty damage and will void your warranty Allow only one person to operate the SNOW BLOWER at any time If the machine should start making an unusual noise or vibration shut down the engine disconnect t...

Page 7: ...embly Belt Cover Shovel Shear Bolts Power ON Safety Key Primer Bulb Starter Pull Cord Chapter 2 Setting Up the DR SNOW BLOWER It may be helpful to familiarize yourself with the controls and features o...

Page 8: ...Machine Weight Pound Kg 192 87 227 103 258 117 278 126 Components Supplied Figure 3 Item Part Description Qty 1 N A Discharge Chute Assembly 1 2 N A Shifter Rod Assembly 1 3 N A Handlebar Assembly 1...

Page 9: ...sistance Drift Cutter Parts Figure 6 Item Part Description Qty 1 40350 Drift Cutter 2 2 40303 Bolt M8x20 4 3 40351 Nut Wing M8 Plastic 4 Compare the contents with the Drift Cutter parts list above If...

Page 10: ...the machine Figure 11 Note Ensure that the Cable is routed on the correct side of the Grip Heater Wire as you perform the next step 8 Reinstall the Cable end to the Lever Pin and secure with the Cotte...

Page 11: ...x 6mm Spring Washers using a Philips Head Screwdriver Figure 16 Note Ensure that the Fixed Block Tabs are facing down and go underneath the Housing Flange 16 Position the Discharge Chute Rotation Brac...

Page 12: ...gure 21 22 Install Cable Ties to secure the Wire Harness to the Handlebar making sure that the Cables are not on top of the Handlebar where they can interfere with the Starter Pull Cord Figure 22 Wear...

Page 13: ...he oil level Clean the Dipstick with the rag after checking 4 Continue adding a few ounces of oil at a time rechecking the Dipstick until the oil reaches the fill mark Be careful not to overfill 5 Whe...

Page 14: ...e Key Slot Figure 26 2 Move the Choke Control Lever to the left choke position leave in the right Run position if the engine is already warm 3 Connect the required Heavy Duty extension cord into the S...

Page 15: ...3 PRO 28 Move the Choke Control Lever to the left choke position leave in the right Run position if the engine is already warm 4 PRO XL 30 and PRO Max 34 Turn the Choke Control Lever counterclockwise...

Page 16: ...d angle is achieved Figure 34 Rotate clockwise to rotate the Chute to the right Rotate counterclockwise to rotate the Chute to the left Figure 32 Auger Control Lever Shift Lever Drive Control Lever If...

Page 17: ...stent cut path in deeper snow Adjusting the Skid Shoes The Skid Shoes can be adjusted to work best with the surface you are working with For smooth pavement without defects the Skid Shoes can be set t...

Page 18: ...ed Clean Engine Exterior Cooling Fins Check condition of belts replace as needed Lubricate Chute Gear Flange Lubricate Traction Drive Chain Clean Air Filter Lubricate Cables SAE 30 Oil Change Engine O...

Page 19: ...ear Bolt PRO 28 PRO XL 30 and PRO MAX 34 Jam Nut PRO 28 PRO XL 30 and PRO MAX 34 Checking 1 Remove the Shear Bolt and Locknut using two 13mm Wrenches Figure 41 2 If the Shear Pins are not worn excessi...

Page 20: ...Figure 45 5 Remove the Brake Spring from bottom left side of the Frame so the Brake Pad will come away from the Auger pulley making room for Belt removal Figure 46 6 Remove the Belt from the Auger Pu...

Page 21: ...a 10mm Wrench Figure 47 Remove the Belt Cover 2 Remove the two Bolts Lock Washers and Flat Washers that secure the Belt Guide to the Engine using a 13mm Wrench and remove the Belt Guide Figure 48 3 R...

Page 22: ...the Auger Housing Figure 51 13 Tighten the Locknuts to secure the left side of the Frame to the Auger Housing Figure 52 14 Install the Brake Spring to the Frame Figure 50 15 Install the Transmission C...

Page 23: ...move out of the way enough for Belt removal 9 Remove the Traction Drive Belt from the Drive Pulley below and pull it up so it can be removed from the Pulleys on the Engine Shaft 10 Install the new Tr...

Page 24: ...tant that it is installed this way when reassembled 8 Remove the Bolts Lock Washers and Flat Washers that secures the front Strut to the Frame Figure 66 The Friction Disc Bracket will now move out of...

Page 25: ...to the slot of the Wheel Retaining Clips rotate the Screwdriver away from the Axle Shaft to lift the inside of the Clip above the end of the Axle Step 1 and push the Clips off the Axle Shafts Step 2 F...

Page 26: ...Strut Figure 75 Note Pay attention to the orientation of the Differential on the Shaft before you remove it Bolt heads facing left side of machine to ensure it is replaced in the same orientation dur...

Page 27: ...re 76 IMPORTANT As you position the Friction Wheel Assembly into the machine ensure that the Chain is on the left side of the machine and the Shift Fork Pin is inserted into the Shift Bearing slot 6 I...

Page 28: ...ange it if necessary Use a fuel stabilizer if you keep gas longer than one month Check the Throttle and Choke settings adjustment and travel The Spark Plug may be dirty or cracked change it if necessa...

Page 29: ...bsite at www DRpower com The Engine runs well but the machine is not Blowing Snow Augers may not be turning Check Auger Belt s and Shear Bolts and replace as needed Impeller may not be turning Check I...

Page 30: ...andlebars 8 40310 Bolt M8x55 9 40290 Bolt M6x16 10 40089 Cover Belt 11 40090 Guide Belt 12 40283 Bolt 5 16 24x3 4 13 40344 Washer Flat 8mm 14 40091 Chute Assembly Ref Part Description 15 40092 Shovel...

Page 31: ...CONTACT US AT www DRpower com 31 Schematic PRO 24 MAIN ASSEMBLY...

Page 32: ...t M8x55 9 40290 Bolt M6x16 10 40089 Cover Belt 11 40090 Guide Belt 12 40302 Bolt M8x20 13 40236 Chute Assembly 14 40092 Shovel Ref Part Description 15 40334 Washer Chute Worm Gear 16 40093 Spacer Chut...

Page 33: ...CONTACT US AT www DRpower com 33 Schematic PRO 28 PRO XL 30 and PRO MAX 34 MAIN ASSEMBLY...

Page 34: ...Washer 8mm 18 40326 Screw M8x120 19 40110 Stopper Cam Lever 20 40318 Pin Cotter 21 40111 Cam Right Lever 22 40112 Cam Left Lever 23 40113 Spring Stopper Ref Part Description 24 40328 Screw M8x60 25 40...

Page 35: ...CONTACT US AT www DRpower com 35 Schematic HANDLEBAR ASSEMBLY all models...

Page 36: ...17 Pin Cotter 41 40156 Shaft Hexagon Drive 42 40157 Shaft Transit 43 40158 Sprocket Large Drive 44 40159 Sprocket Small Drive Ref Part Description 45 40160 Sleeve 12x15x8 46 40161 Chain Drive 085 32 4...

Page 37: ...CONTACT US AT www DRpower com 37 Schematic PRO 24 DRIVE ASSEMBLY...

Page 38: ...er Drive 41 40156 Shaft Hexagon Drive 42 40157 Shaft Transit 43 40158 Sprocket Large Drive 44 40159 Sprocket Small Drive 45 40160 Sleeve 12x15x8 Ref Part Description 46 40161 Chain Drive 085 32 47 402...

Page 39: ...CONTACT US AT www DRpower com 39 Schematic PRO 28 PRO XL 30 and PRO MAX 34 DRIVE ASSEMBLY...

Page 40: ...ive 21 40311 Bolt Shear Auger 22 40205 Gasket Paper 23 40206 Sleeve Shaft 22mm Dia 24 40349 Washer Worm Gear 25 40207 Worm Gear 26 40208 Key Flat A6x6x18 Ref Part Description 27 40209 Ball Bearing 600...

Page 41: ...CONTACT US AT www DRpower com 41 Schematic PRO 24 COLLECTOR ASSEMBLY...

Page 42: ...14 40249 Bearing Seat 205 15 40250 Auger Right Pro 28 40270 Auger Right Pro XL 30 40276 Auger Right Pro MAX 34 16 40345 Washer Flat 8mm 17 40251 Oil Cup M8 18 40252 Grease Cap 19 40321 Pin Shear Ref P...

Page 43: ...CONTACT US AT www DRpower com 43 Schematic PRO 28 PRO XL 30 and PRO MAX 34 COLLECTOR ASSEMBLY...

Page 44: ...Chute Deflector 3 40228 Strut Chute Deflector 4 40229 Cable Chute Deflector 5 40230 Cable Tie 2 5x150 6 40231 Plate Chute Seal Pro 24 40262 Plate Chute Seal Pro 28 Pro XL 30 Pro MAX 34 Ref Part Descr...

Page 45: ...CONTACT US AT www DRpower com 45...

Page 46: ...46 DR SNOW BLOWER Notes...

Page 47: ...d by the manufacturer s owner s manuals The warranty holder is responsible for replacement of normally wearing parts such as the Belts Air Filter Spark Plug and Shear Bolts Accessories to the machine...

Page 48: ...esh unleaded gas and add the appropriate amount of stabilizer or gasoline additive Run the Engine for a short time to allow the additive to circulate Clean the exterior of the unit to remove all dirt...

Reviews: