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DR 1/2 TON VERSA TRAILER, Safety & Operating Instructions Manual

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DR 1/2 TON VERSA TRAILER Safety & Operating Instructions Manual Download Page 1

 

 

 

Read and understand this manual and all instructions before assembling and operating the DR 1/2 TON VERSA TRAILER.  

     

Original Language 

 

DR

®

 

1/2 TON VERSA TRAILER™

 

 

SAFETY & OPERATING INSTRUCTIONS 

Serial No. 

Order No. 

DR Power Equipment 

Toll-free phone:

 1-800-DR-OWNER (376-9637) 

Fax:

 1-802-877-1213 

Website:

 www.DRpower.com

 

Summary of Contents for 1/2 TON VERSA TRAILER

Page 1: ...efore assembling and operating the DR 1 2 TON VERSA TRAILER Original Language DR 1 2 TON VERSA TRAILER SAFETY OPERATING INSTRUCTIONS Serial No Order No DR Power Equipment Toll free phone 1 800 DR OWNE...

Page 2: ...the Dump Bed Frame of your Trailer An Order Number is used to check and maintain your order history and is located on the upper left portion of your packing slip For your convenience and ready referen...

Page 3: ...ee 1 800 DR OWNER 376 9637 and one of our Technical Support Representatives will be happy to help you 30354 30371 Chapter 1 General Safety Rules Labels Your DR 1 2 TON VERSA TRAILER carries prominent...

Page 4: ...Safety Operating your DR 1 2 TON VERSA TRAILER safely is necessary to prevent or minimize the risk of death or serious injury Unsafe operation can create a number of hazards for you Always take the fo...

Page 5: ...over Never operate near or on slopes of 20 degrees or greater Before operating the Tow Vehicle and DR 1 2 TON VERSA TRAILER on any sloped surface or hill refer to the Safety Rules in the Tow Vehicle s...

Page 6: ...DR 1 2 TON VERSA TRAILER as shown in Figure 1 before beginning these procedures If you have any questions at all please feel free to contact us at www DRpower com DR 1 2 TON VERSA TRAILER Features Fig...

Page 7: ...he Dump Bed 3 Using a Utility Knife carefully cut the wrap from the parts 4 Compare the contents Figure 3 on page 8 with the parts supplied list If you have any questions contact 1 800 DR OWNER 376 96...

Page 8: ...80mm Bolt 30248 2 Tow Hitch Spacer 30284 2 M10 Washer 30250 2 M10 1 5 Lock Nut 30249 9 Lug Nut 29978 2 M16 2 x 30mm Bolt 30238 2 Clevis Pin 30388 4 M16 Washer 30361 2 M16 Lock Washer 30360 2 Cotter Pi...

Page 9: ...Bed leaving the Bed upside down on level ground Figure 5 2 To remove the Blue Plastic Film from the exterior and underside of the Bed use a Utility Knife to cut around the Black Frame of the Trailer F...

Page 10: ...he Jam Nuts on the two M10 x 40mm Retaining Bolts Figure 11 all the way to the Head of the Bolts NOTE You will need to back all Jam Nuts up to the head of the Retaining Bolts for all hardware shipped...

Page 11: ...ing up NOTE If you have purchased the Optional Trailer Jack install it before installing the Swivel Tow Hitch To install the Trailer Jack loosen the hardware installed in the Jack and slide the Jack a...

Page 12: ...djust the length of the Latching Arm Figure 18 18 Secure the Tailgates by latching the adjusted Latching Arms into the Hooks on the Bed Frame and then push the Latch backwards to lock Figure 19 19 Ins...

Page 13: ...roperly latch the Coupler and locking it with the supplied Safety Snap Pin Figure 21 NOTE You may need to adjust the Coupler prior to installation Please refer to Chapter 4 Maintaining the DR 1 2 TON...

Page 14: ...Trailer When loading the Trailer it is best to evenly distribute the weight front to rear to provide the proper Tongue Weight If too much weight is concentrated to the Rear of the Trailer you will ca...

Page 15: ...away from the Tailgate Figure 24 Pivot the Tailgate down and then push the Tailgate to the Left to uncouple the Hinges Figure 25 2 Once the Tailgate has been removed remove the Dump Latch Pin and rais...

Page 16: ...e of your Trailer Please refer to this manual for maintenance procedures Regular Maintenance Checklist PROCEDURE BEFORE EACH USE EVERY 12 MONTHS Check General Equipment Condition S Inspect the Tow Hit...

Page 17: ...the Coupler Figure 29 TIP The Tow Hitch is designed to rotate 360 to ease greasing of the underside of the coupler Adjusting the Tow Hitch A loose connection between the Trailer and Tow Vehicle may ca...

Page 18: ...er operate the Trailer if a Wheel is damaged replace the Wheel immediately Inspect the Tires for damage or cuts Even if the Tire is not leaking air damage or cuts could lead to a blow out when the Tra...

Page 19: ...ing out and the Hub back onto the Axle Shaft Figure 34 11 Grease the inside and outside chamfer of the Hub and slide the Outer Bearing back onto the Axle Shaft with the tapered end facing in until it...

Page 20: ...aintaining the DR 1 2 TON VERSA TRAILER Bed does not sit on the Frame when lowered Be sure the Bed is centered Tailgates do not stay latched when transporting the Trailer over rough terrain Adjust the...

Page 21: ...CONTACT US AT www DRpower com 21 NOTES...

Page 22: ...Description 01 30290 5ft Dump Bed w Labels 02 30285 Reflector 03 30353 Front Tailgate 04 30294 Tailgate 05 30388 Clevis Pin 16mm x 50mm 06 30258 Pin 16mm x 65mm 07 16003 Hitch Clip Pin 1 2 to 9 16 12...

Page 23: ...CONTACT US AT www DRpower com 23 Schematic DR 1 2 TON VERSA TRAILER Dump Bed Assembly 120424...

Page 24: ...Operator Label 07 30355 Spindle Hub Assembly 08 30356 Spindle Axle Assembly 09 29960 Wheel Stud 10 29961 Wheel Dust Cap 11 30242 Inner Wheel Bearing Taper Roller 30206M 12 30241 Outer Wheel Bearing T...

Page 25: ...CONTACT US AT www DRpower com 25 Schematic DR 1 2 TON VERSA TRAILER Tailgate and Axle Assembly 120504...

Page 26: ...1 30372 Tow Bar w Label 02 30386 Tow Hitch Subassembly 03 30387 Swivel Hitch 04 27724 Ball Coupler 2 05 30250 Washer M10 06 30249 Nylon Lock Nut M10 1 5 07 30248 Bolt HHCS M10 1 5 x 80mm Class 10 ZP 0...

Page 27: ...CONTACT US AT www DRpower com 27 Schematic DR 1 2 TON VERSA TRAILER Tow Bar and Tow Hitch Assembly 120424...

Page 28: ...the 2 Ball End of Season and Storage Clean the exterior of the unit to remove all dirt grease and any other foreign material To prevent rust touch up painted surfaces that have been scratched or chip...

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