DR. BENDER 102165 Operating Manual Download Page 6

 

1.1  Function description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.0  General instructions 

 

2.1  Technical description 

 

The BELUGA

 

represents a whole new generation of drive units for stone cutting. The exceptionally com-

prehensive  modular  system  offers  the  flexibility  needed  today  when  performing  cutting  work  in  concrete 

and stone. To achieve this, newly developed high-frequency motor parts are used in the motor. The fre-

quency range is controlled by the frequency converter from 0 - 1000 Hz integrated into the Powerbox. At 

1000 Hz, the rotor reaches a speed of 30.000 min

-1

. A major benefit lies in the exceptional weight / power 

ratio  (motor  power  output  =  8  kW  /  weight  =  6.5  kg  ->  1.2).  Using  conventional  technology  e.g.  type 

BBM33extra (motor power output = 2.4 kW / weight = 13.5 kg -> 0.17) It means that the weight of the ma-

chine has been reduced sevenfold using the high frequency technology. We have succeeded in running the 

Powerbox as well as the drive units on a 230V single phase network or on a 400 V three-phase network. 

This means that only one piece of equipment is needed for use on both voltage sources. Further benefits 

lie in the stepless speed control. This enables the best speed to be assigned to each tool diameter, in order 

to attain the best possible cutting speed on the tool. During work, the speed can be steplessly reduced if 

you come up against steel reinforcements and thus can be optimised according to the progress of the work. 

Here, you can run the unit at much higher cutting speeds (Attention! depends on the tool) and in doing so, 

the progress of the job can be speeded up by up to 150%. With conventional machines, the torque drops 

very sharply at the higher speeds. Therefore, this advantage does not apply to conventional machines.  

 

 

 

 

 

 

 

 

UNC 1 ¼“ - Adapter 

Lever switch 

Speed control 

LED indicator 

On /off button 

Handle 

Summary of Contents for 102165

Page 1: ...t RX S SL HF III Issued 05 2018 Art No 102165 Subject to change Art No 102429 Alle Rechte vorbehalten All rights reserved DR BENDER GmbH D 75382 Althengstett Tel 07051 9291 0 Fax 07051 9291 91 We are...

Page 2: ...4 108 EC Low Voltage Directive 2006 95 EC The following harmonised standards have been used for assessment of the appliance EN 50144 1 EN 50144 2 1 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 55014 2 EN 6...

Page 3: ...9 4 4 Operating temperatures 9 5 0 Commissioning 9 5 1 Mains connection 9 5 2 Water connection 9 5 3 Stone drilling machine RX S SL 10 5 4 Drill bits 11 6 0 Safety instructions 11 7 0 Repair and main...

Page 4: ...ich may endanger your health or the functionality of the unit if they are not followed The warranty shall become null and void if you cause defects to the unit by non compliance with these instruction...

Page 5: ...y signs on the machine Wear safety shoes Wear gloves Wear a safety helmet Wear protective goggles Wear ear protection Wear a breathing mask Pull the power plug before work on the device Read the instr...

Page 6: ...uced sevenfold using the high frequency technology We have succeeded in running the Powerbox as well as the drive units on a 230V single phase network or on a 400 V three phase network This means that...

Page 7: ...alified staff based on their training and experience Pay particular attention to the technical data and information on the permitted use commissioning standard operating conditions which are included...

Page 8: ...r 2 0 400 0 180 min 1 Idle full load speed Gear 3 0 600 0 250 min 1 Idle full load speed Gear 4 0 1250 0 480 min 1 Power output 8 900 2 800 W Torque 400 V 3 Gear 1 750 1 500 Nm Torque 400 V 3 Gear 2 3...

Page 9: ...until you hear it click in order to maintain the required IP 67 protection 5 2 Water connection The water must first flow through the Powerbox then through the drive unit and only then to the saw bla...

Page 10: ...expanded by approx 2 3 mm and the drill bit cannot be separated from the stone drill machine The gear shift is a classic transmission shift The first switch lever transmission lever switches from tor...

Page 11: ...V if the mains voltage fluctuates phase imbalance or during interruption of a phase phase failure when adjusting or fitting an accessory Switch the machine off when you stop operation for any reason...

Page 12: ...ting hours A service is due after 120 operating hours The machine counts the operating hours itself and tells you when 120 operating hours are reached by a blue LED on the handle All worn parts are re...

Page 13: ...roducts must be regularly maintained and cleaned according to the instructions in the user manual The warranty shall become null and void in the event of an intervention by third parties opening the m...

Page 14: ...are parts lists 11 1 Stone drilling machine RX SL Item Part no Description No 1 102429 Stone drilling machine RX SL 1 2 102428 Gear complete RX SL 1 3 201190 Motor complete 1 4 802403 Water hose 1 Wea...

Page 15: ...15 11 2 Stone drilling machine RX S Item Part no Description No 1 102431 Stone drilling machine RX S 1 2 102430 Gear complete RX S 1 3 201190 Motor complete 1 4 802403 Water hose 1 Wearing parts...

Page 16: ...16 11 3 Gear complete RX SL...

Page 17: ...g 1 19 102179 Gear shaft 2 complete 1 74 902028 Screwed seal plug 1 20 102173 Gear shaft 2 1 75 301613 Handle 1 21 102176 Idler 1 1 76 401807 Soft grip 1 22 802015 Retainer ring 2 77 900323 Allen head...

Page 18: ...18 11 4 Gear complete RX S...

Page 19: ...2179 Gear shaft 2 complete 1 75 902028 Screwed seal plug 1 20 102173 Gear shaft 2 1 76 301613 Handle 1 21 102176 Idler 1 1 77 401807 Soft grip 1 22 802015 Retainer ring 2 78 900323 Allen head screw 4...

Page 20: ...20 11 5 Motor complete RX SL S...

Page 21: ...Washer 1 25 900181 Spring washer 2 26 900412 Flat head screw 1 27 802481 O ring 1 28 302198 Control box complete 1 29 201129 Control box 1 30 802746 Membrane keypad 1 31 301509 Switching handle 1 32 4...

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