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JA8 & JAOP8

IMPORTANT SAFETY INSTRUCTIONS

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TABLE OF CONTENTS

SECTION « A » DESCRIPTION

PAGE

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A1

Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A2

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
Installation warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A3

Distances to respect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A5

Operation / instruction for oven and proofer. . . . . . . . . . . . . . . . . . . . . . . . A6
Operation for proofer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A8

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A9

Oven maintenance and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A11

For more information, please contact our office: . . . . . . . . . . . . . . . . . . . . A12
Optional auto steam injection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A13

Optional watlow control operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A14

SECTION « B » DIMENSIONS

JAOP8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B1

JA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B6

SECTION « E » COMPONENT PARTS

Component parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

E1

SECTION « F » CONTROL PANELS

Control panel 120V/208V/1PH & 120V/240V/1PH . . . . . . . . . . . . . . .

F1

Control panel 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . .

F3

Control panel 220V/1PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

F5

Control panel 220V/380V/3PH/50 Hz . . . . . . . . . . . . . . . . . . . . . . . . . .

F7

SECTION « G » ELECTRIC SCHEMATICS

JAOP8 120V/208V/3PH & 120V/240V/3PH . . . . . . . . . . . . . . . . . . .

G1

1
2
3
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»

Summary of Contents for JA8

Page 1: ...roofer A6 Operation for proofer A8 Troubleshooting A9 Oven maintenance and cleaning A11 For more information please contact our office A12 Optional auto steam injection A13 Optional watlow control operation A14 SECTION B DIMENSIONS JAOP8 B1 JA8 B6 SECTION E COMPONENT PARTS Component parts E1 SECTION F CONTROL PANELS Control panel 120V 208V 1PH 120V 240V 1PH F1 Control panel 120V 208V 3PH 120V 240V...

Page 2: ...120V 208V 1PH 120V 240V 1PH G2 JA8 120V 208V 1PH 120V 240V 1PH G3 JA8SC 120V 208V 1PH 120V 240V 1PH G4 JA8 120V 208V 3PH 120V 240V 3PH G5 JA8SC 120V 208V 3PH 120V 240V 3PH G6 Warranty FAM8 EA DOC Rev 30 08 05 ...

Page 3: ...e oven specifies the model number serial number voltage and amperage Drawings electrical diagram and replacement parts numbers are included in this manual The electrical diagram is affixed in the control panel at the back of the oven ATTENTION DOYON is not responsible for damages to the property or the equipment caused by personnel who is not certified by known organisations The customer is respon...

Page 4: ... and carefully crated before shipment The freight company assumes full responsibility concerning the delivery in good condition of the equipment in accepting to transport it IMPORTANT RECEPTION OF THE MERCHANDISE Take care to verify that the received equipment is not damaged before signing the delivery receipt If a damage or a lost part is noticed write it clearly on the receipt If it is noticed a...

Page 5: ...INTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT Installation and service must be done by specialised technicians Contact a certified electrician and plumber for set up The oven must be connected to the utility and electrically grounded in conformity to the effective local regulations If these are not established the oven must be connected according to the Canadian E...

Page 6: ...ng must exist to permit adequate venting C Floor 4 inches minimum D Sides of the oven do not install other than easily removable equipment for service and maintenance not closer than 1 inch E It is recommended to have a certain length of water pipe electric cable between oven and wall to help gain access for service ...

Page 7: ... that the supply cable does not come in contact with the oven top which becomes hot 2 To the plumber This equipment is to be installed to comply with the applicable federal state or local plumbing codes Connect the steam system 1 4 NPT to the cold water distribution network We highly recommend to use a water softener to eliminate minerals in the water We suggest you to use CUNO CFS6135 Doyon part ...

Page 8: ...ctivates the buzzer 6 Wait until the product is ready Do not open the doors until the product is done VERY IMPORTANT This oven has an overheat warning alarm to protect the electrical components against overheating If the red pilot light OVERHEAT WARNING is lit and you hear a buzzer see troubleshooting THERMOSTAT INSTRUCTIONS To obtain a very good thermal stability we use a digital temperature cont...

Page 9: ...green display is the setting time and the red display is the countdown time Ex 25 minutes set 2500 on green display After setting Push the START STOP button then when the time expires the buzzer will ring Push the START STOP button again to stop the buzzer If you want to restart the time in the middle of the countdown press on the yellow RST button on the timer P S The timer is simply a reminder f...

Page 10: ...them inside until they are ready to bake 6 IMPORTANT When proofing cycle is completed turn the humidity switch to OFF and let the motor blower and air heat element run for 10 15 minutes to let dry the proofer Then turn the main switch off and leave the door ajar to prevent moulding When the proofer is not in operation open the doors to let out the humidity and to prevent mould P S The doors should...

Page 11: ...n baking Make sure that the grills do not obstruct the air flow Do not use foil on the grills Verify the temperature of the oven by using an oven thermometer and make sure that it is even with the thermostat setting If the oven is baking too much on the sides it is possible that the fan is not cycling properly Verify if the motor turns 2 5 minutes in a direction stops 30 seconds and starts for 2 5...

Page 12: ...stays on when the water pan is full You have no more water in the principal water pan Check if the water line is not in air lock condition Disconnect the water line at the inlet of the green solenoid valve and clean the strainer filter Also clean the principal water pan and the float switch If there is no light in the proofer 1 Verify every breaker in front of the proofer 2 Verify the main proofer...

Page 13: ...Off We recommend and sell Dirt Buster III Action foam cleaner CHEMCO Part number NEB201 After cleaning the inside of the oven apply a silicone base oven protector It avoids food from sticking to the metal We recommend and sell 316 Silicone base protector and lubricant for oven Dow Corning Part number EXS400 Clean the oven windows with products like Brasso or equivalents They are copper cleaners bu...

Page 14: ... PLEASE CONTACT OUR OFFICE DOYON EQUIPMENT INC 1255 rue Principale Linière Qc Canada G0M 1J0 Tel 1 418 685 3431 Canada 1 800 463 1636 U S 1 800 463 4273 FAX 1 418 685 3948 Internet http www doyon qc ca E Mail doyon doyon qc ca ...

Page 15: ...er white light will light up during the steam injection Push the RED button to stop the automatic steam injection and then the GREEN button will turn off Timer adjustments EXAMPLE For 5 seconds of steam injection every 10 minutes Set the interval multiplicator screw OFF at MIN and the GREEN needle at 10 Set the injection multiplicator screw ON at SEC and the RED needle at 5 EXAMPLE For 2 seconds o...

Page 16: ...5 SEC COOKING TIME 22 MINUTES WITH BUZZER MENU 3 350 F STEAM 15 SEC COOKING TIME 25 MINUTES WITH BUZZER MENU 4 325 F NO STEAM COOKING TIME 25 MINUTES WITH BUZZER 325 F Muffins 350 F Croissants Sweet Doughs Small rolls 375o F Baguette bread round loaf 10 oz bread and more 375o F If the oven is filled to its capacity OPENING AND CLOSING OF THE DOORS To open the doors Open one of the doors up to 2 an...

Page 17: ...ary press 12 and CLOCK LOC appears Use the arrows to get 0 and press CLOCK again To put back on read only mode you have to have 1 before pressing on CLOCK EXAMPLE 1 preheat program For menu 1 we will program it so that we have a preheat time of 20 minutes at 400 F followed by a 15 seconds buzzer Step 1 Press both arrows simultaneously for 5 seconds Both lights light up to show that the programming...

Page 18: ...1 Step 3 Suggested values SP3 appears Use the arrows to adjust to the desired temperature 400 F Press on the number of the menu to confirm ex 1 t3 appears Use the arrows to select the desired timing 00 01 Press on the number of the menu to confirm ex 1 E3 appears Use the arrows to select the desired code 0000 for no event Press on the number of the menu to confirm ex 1 To get out of the programmin...

Page 19: ...5 F Press on the number of the menu to confirm ex 2 t1 appears Use the arrows to select the desired timing 00 20 Press on the number of the menu to confirm ex 2 E1 appears Use the arrows to select the appropriate code 0001 for the steam Press on the number of the menu to confirm ex 2 Step 2 Suggested values SP2 appears Use the arrows to adjust to the desired temperature 375 F Press on the number o...

Page 20: ...heat because there was a temperature included in step 3 If the temperature at that step would have been of 0 F the oven would have stopped at the end of the program In this example the inside buzzer will work 15 seconds while the outside buzzer will start and will not stop until another program is selected If you want to end a program already running press the button corresponding to that menu and...

Page 21: ...SECTION B DIMENSIONS ...

Page 22: ...B1 36 1 2 TIMER 4 3 2 1 RST OMRON H5CL OMRON E5CS F ON AL 75 1 4 JAOP8 JAOP8 31 23 1 2 33 1 2 OVEN WIDTH DEPTH HEIGHT INTERIOR DIMENSIONS INTERIOR DIMENSIONS HEIGHT DEPTH WIDTH PROOFER 25 26 1 2 42 ...

Page 23: ...B2 75 1 4 AL ON F E5CS OMRON OMRON H5CL RST 1 2 3 4 TIMER 36 1 2 JA8SC JA8SC 31 23 1 2 33 1 2 OVEN WIDTH DEPTH HEIGHT INTERIOR DIMENSIONS ...

Page 24: ...B3 50 7 8 75 1 4 51 13 16 JAOP8 JAOP8 ...

Page 25: ...B4 51 13 16 75 1 4 50 7 8 JA8SC JA8SC ...

Page 26: ...B5 ENTRÉE ÉLECTRIQUE ELECTRICAL INLET ENTRÉE D EAU 1 4 NPT WATER INLET 1 4 NPT 36 1 2 51 1 2 21 1 4 JAOP8 JAOP8 ...

Page 27: ...B6 41 1 2 AL ON F E5CS OMRON OMRON H5CL RST 1 2 3 4 TIMER 36 1 2 33 3 4 JA8 JA8 31 23 1 2 33 1 2 OVEN WIDTH DEPTH HEIGHT INTERIOR DIMENSIONS ...

Page 28: ...B7 51 13 16 75 1 4 50 7 8 JA8 JA8 ...

Page 29: ...B8 39 3 4 51 1 2 36 1 2 ENTRÉE D EAU 1 4 NPT WATER INLET 1 4 NPT ENTRÉE ÉLECTRIQUE ELECTRICAL INLET JA8 JA8 ...

Page 30: ...SECTION E COMPONENT PARTS ...

Page 31: ...E1 TIMER 4 3 2 1 RST OMRON H5CL OMRON E5CS F ON AL 1 2 3 4 5 6 7 11 13 14 15 16 JAOP8 JAOP8 ...

Page 32: ...BREAKER 1 AND ELB098 2A BREAKER 1 8 ELL650 RED PILOT LIGHT 3 9 ELT627 THERMOSTAT 110F 1 AND ELT628 THERMOSTAT KNOB 110F 1 AND ELT620 THERMOSTAT BEZEL 1 10 ELI220 INFINITY SWITCH 120V HUMIDITY CONT 1 AND ELI240 INFINITY SWITCH KNOB 1 AND ELI230 INFINITY SWITCH 240V HUMIDITY CONT 50Hz 1 OR ELI240 INFINITY SWITCH KNOB 1 11 QUP465 DOOR HANDLE STAINLESS TUBING 4 12 ELB097 20A BREAKER 2 AND ELB098 2A BR...

Page 33: ...E3 1 2 3 4 5 JAOP8 JAOP8 ...

Page 34: ...M570 DOOR SWITCH 1 2 ELS950 BUZZER 120V 2 3 ELT503 HIGH LIMIT SWITCH 140 F 1 AND ELT507 HIGH TEMPERATURE LIMIT SWITCH 110 F 1 4 ELD050 INCANDESCENT LIGHT SOCKET 6 AND ELA275 BULB 60W 130V 6 5 ELT506 HIGH LIMIT TEMPERATURE 1 Model JAOP8E View SIDE ...

Page 35: ...E5 1 2 3 4 5 6 7 8 JAOP8 JAOP8 ...

Page 36: ...DESCENT LIGHT SOCKET 2 AND ELA275 BULB 60W 130V 2 4 ELM800ML MOTOR 1 PH 3 4 HP MAGNETEK WITH 6 1 4 INCHES SHAFT 1 OR ELM820ML MOTOR 3 PH 3 4 HP MAGNETEK WITH 6 1 4 INCHES SHAFT 1 5 ELV590 NEEDLE VALVE 2 6 ELS880 SOLENOID VALVE 110 120V 50 60Hz 2 7 PLF100 WATER FILTER 1 8 ELE130 COIL ELEMENT 120V 1500W 1 OR ELE132 COIL ELEMENT 240V 1500W 1 Model JAOP8E View BACK ...

Page 37: ...SECTION F CONTROL PANELS ...

Page 38: ...F1 1 SEC 0 1 2 3 4 5 6 7 8 9 10 11 12 H3DE M1 8 9 7 10 11 12 1 2 3 4 5 6 13 PJAOP8 1 240 VOLTS 1 PHASE SIMPLE ...

Page 39: ...VERLOAD BASE RELAY TÉLÉMÉCANIQUE 1 8 ELM614 OMRON STEAM TIMER H3DE 1 9 ELC495 MOTOR REVERSING CONTACTOR 2HP 1 ELC505B CONTACTOR COIL ONLY AND ELC960 TELEMECANIC AUXILIARY CONTACT BLOCK WITHOUT 120 V 2 10 ELC908 HEATING CONTACTOR 1 ELC909 HEATING CONTACTOR COIL ONLY 11 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 12 ELC860 CONTACTOR 2P 30A 110V PROOFER ONLY 1 13 ELC630 CONTROL RELAY 12A COIL 1...

Page 40: ...F3 1 SEC 0 1 2 3 4 5 6 7 8 9 10 11 12 H3DE M1 8 9 10 11 12 1 2 3 4 5 6 7 13 PJAOP8 3 208 VOLTS 3 PHASES SIMPLE ...

Page 41: ...ERLOAD TÉLÉMÉCANIQUE 1 6 2 5 AMPS MOTOR 380 V 1 8 ELM614 OMRON STEAM TIMER H3DE 1 9 ELC495 MOTOR REVERSING CONTACTOR 2HP 1 ELC505B CONTACTOR COIL ONLY AND ELC960 TELEMECANIC AUXILIARY CONTACT BLOCK WITHOUT 120 V 2 10 ELC908 HEATING CONTACTOR 1 ELC909 HEATING CONTACTOR COIL ONLY 11 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 12 ELC860 CONTACTOR 2P 30A 110V PROOFER ONLY 1 13 ELC630 CONTROL REL...

Page 42: ...F5 1 SEC 0 1 2 3 4 5 6 7 8 9 10 11 12 H3DE M1 8 9 7 10 11 12 1 2 3 4 5 6 13 PJAP8220 220 VOLTS 1 PHASE SIMPLE ...

Page 43: ...MECANIQUE 2 5 TO 4 AMPS 1 AND ELO125 OVERLOAD BASE RELAY TÉLÉMÉCANIQUE 1 8 ELM614 OMRON STEAM TIMER H3DE 1 9 ELC495 MOTOR REVERSING CONTACTOR 2HP 1 ELC505B CONTACTOR COIL ONLY 10 ELC908 HEATING CONTACTOR 1 ELC909 HEATING CONTACTOR COIL ONLY 11 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 12 ELC860 CONTACTOR 2P 30A 110V PROOFER ONLY 1 13 ELC630 CONTROL RELAY 12A COIL 120V 1 AND ELC640 CONTROL ...

Page 44: ...F7 1 SEC 0 1 2 3 4 5 6 7 8 9 10 11 12 H3DE M1 8 9 10 11 12 1 2 3 4 5 6 7 13 PJAOP8380 220 380 VOLTS 3 PHASES SIMPLE ...

Page 45: ...ERLOAD TÉLÉMÉCANIQUE 1 6 2 5 AMPS MOTOR 380 V 1 8 ELM614 OMRON STEAM TIMER H3DE 1 9 ELC495 MOTOR REVERSING CONTACTOR 2HP 1 ELC505B CONTACTOR COIL ONLY AND ELC960 TELEMECANIC AUXILIARY CONTACT BLOCK WITHOUT 120 V 2 10 ELC908 HEATING CONTACTOR 1 ELC909 HEATING CONTACTOR COIL ONLY 11 ELC615 RELAY 10A 2P COIL 110V 1 AND ELC617 BASE 1 12 ELC860 CONTACTOR 2P 30A 110V PROOFER ONLY 1 13 ELC630 CONTROL REL...

Page 46: ...SECTION G ELECTRIC SCHEMATICS ...

Page 47: ... COOKING SWITCH 5 A 96 HIGH LIMIT 140 F HIGH LIMIT 110 F COOLING FAN 1 5 KW HUMIDITY PROOFER SWITCH HIGH LIMIT STEAM SWITCH STEAM TIMER H3DE OVEN VALVE 8 10 INFINIT SWITCH 2 5 KW EACH ELEMENT PILOT LIGHT 1 5 KW HEAT PILOT LIGHT 4 5 LIQUID LEVEL BULB 3 4 HP MOTOR T1 L2 T2 L3 T3 L1 T1 T2 L2 L3 T3 T1 L1 T2 L2 T3 L3 DOOR SWITCH 3 5 R1 7 8 R1 VALVE PROOFER JAOP8 60 Hz 1 PHASE 30 08 05 M FAUCHER 1 2 5 S...

Page 48: ... 1 4 6 8 7 2 STEAM TIMER H3DE THERMOSTAT 3 4HP MOTOR DOOR SWITCH 2 5KW 208V 2 8KW 220V 2 5KW 240V EACH ELEMENT LIGHT PILOT PILOT LIGHT P1 8 5 1 4 HEAT 1 5 KW HUMIDITY 1 5 KW SWITCH INFINIT H1 H2 P L1 L2 7 2 BULB FAN LEVEL LIQUID P1 20 A 20 A C2 SWITCH PROOFER C2 3 5 R1 7 8 R1 VALVE PROOFER 120 240 16A 35A 42A 29A JAOP8 3 PHASES 60 Hz 26 08 05 M FAUCHER 2 2 5 STANDARD JAOP8_3 1 1 120 208 14A 37A 46...

Page 49: ...1 C1 EACH ELEMENTS 2 5 KW VA OL1 L2 L1 N OL1 95 96 BULB F2 F1 AV AR L2 T2 L1 T1 L3 T3 L2 T2 L1 T1 L1 T1 L2 T2 L3 T3 ELECTRONIC TIMER COOKING SWITCH COOKING TIMER H5CX MODE A 1 M 1 4 6 8 7 2 STEAM TIMER H3DE THERMOSTAT 3 4HP MOTOR DOOR SWITCH C1 L3 T3 T5 T4 T1 T3 T2 T8 C 120 240 2 0A 45 0A 44 0A JA8 1 PHASE 60 Hz 23 08 04 M FAUCHER 1 5 STANDARD JA8_1 1 1 120 208 2 0A 51 0A 49 0A TOTAL POWER 10 7 Kw...

Page 50: ...C1 EACH ELEMENTS 2 5 KW VA OL1 L2 L1 N OL1 95 96 BULB F2 F1 AV AR L2 T2 L1 T1 L3 T3 L2 T2 L1 T1 L1 T1 L2 T2 L3 T3 ELECTRONIC TIMER COOKING SWITCH COOKING TIMER H5CX MODE A 1 M 1 4 6 8 7 2 STEAM TIMER H3DE THERMOSTAT 3 4HP MOTOR DOOR SWITCH C1 L3 T3 T5 T4 T1 T3 T2 T8 C 120 240 2 0A 45 0A 44 0A JA8SC 1 PHASE 60 Hz 23 08 04 M FAUCHER 1 5 STANDARD JA8SC_1 1 1 120 208 2 0A 51 0A 49 0A TOTAL POWER 10 7 ...

Page 51: ...AR L3 T3 L2 T2 L1 T1 L3 T3 L2 T2 L1 T1 L1 T1 L2 T2 L3 T3 ELECTRONIC TIMER COOKING SWITCH COOKING TIMER H5CX MODE A 1 M 1 4 6 8 7 2 STEAM TIMER H3DE THERMOSTAT 3 4HP MOTOR DOOR SWITCH 120 240 1 5A 23 0A 28 0A 28 0A JA8 3 PHASES 60 Hz 23 08 04 M FAUCHER 1 2 5 STANDARD JA8_3 1 1 120 208 1 5A 24 0A 33 0A 33 0A TOTAL POWER 13 8 Kw 60 Hz WARNING FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANSFO...

Page 52: ... L3 T3 L2 T2 L1 T1 L3 T3 L2 T2 L1 T1 L1 T1 L2 T2 L3 T3 ELECTRONIC TIMER COOKING SWITCH COOKING TIMER H5CX MODE A 1 M 1 4 6 8 7 2 STEAM TIMER H3DE THERMOSTAT 3 4HP MOTOR DOOR SWITCH 120 240 1 5A 23 0A 28 0A 28 0A JA8SC 3 PHASES 60 Hz 23 08 04 M FAUCHER 1 2 5 STANDARD JA8SC_3 1 1 120 208 1 5A 24 0A 33 0A 33 0A TOTAL POWER 13 8 Kw 60 Hz WARNING FOR SUPPLY SYSTEMS CONSISTING OF A DELTA SECONDARY TRANS...

Page 53: ...ble for having the equipment properly installed operated under normal conditions with proper supervision and to perform periodic preventive maintenance If any parts are proven defective during the period of one year from date of purchase Doyon Equipment Inc hereby guarantees to replace without charge F O B Linière Quebec Canada such part or parts Doyon Equipment Inc will pay the reasonable labor c...

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