Dover Wilden Advanced Series Engineering, Operation & Maintenance Download Page 1

T810

WIL-11140 -E- 03

 REPL ACES WIL-11140 -E- 02

EOM

A d v a n c e   y o u r   p r o c e s s

E n g i n e e r i n g 
O p e r a t i o n   &
M a i n t e n a n c e

Advanced

 Series 

METAL

 Pumps

Summary of Contents for Wilden Advanced Series

Page 1: ...T810 WIL 11140 E 03 REPLACES WIL 11140 E 02 EOM A d v a n c e y o u r p r o c e s s Engin e e ri n g Operati o n Mainte n a n ce Advanced Series METAL Pumps...

Page 2: ...ION 3 HOW IT WORKS PUMP AIR DISTRIBUTION SYSTEM 3 SECTION 4 DIMENSIONAL DRAWING 4 SECTION 5 PERFORMANCE A Performance Curve Rubber 5 B Suction Lift Curve 5 SECTION 6 SUGGESTED INSTALLATION OPERATION T...

Page 3: ...pumps CAUTION The process fluid and cleaning fluids must be chemically compatible with all wetted pump components Consult Chemical Resistance Guide CAUTION Pumps should be thoroughly flushed before i...

Page 4: ...o n 2 W I L D E N P U M P D E S I G N AT I O N S Y S T E M SPECIALTY CODES 0677 Horizontal Center Ported NPT Threaded 0678 Horizontal Center Ported BSPT Threaded MATERIAL CODES MODEL 810 51 mm 2 ADVA...

Page 5: ...check valve is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmos pheric pr...

Page 6: ...WIL 11140 E 03 S e c t i o n 4 D I M E N S I O N A L D R A W I N G DIMENSIONS ITEM METRIC mm STANDARD inch A 554 21 8 B 69 2 7 C 452 17 8 D 508 20 0 E 292 11 5 F 155 6 1 G 66 2 6 H 386 15 2 J 356 14 0...

Page 7: ...lids 51 mm 2 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 bar 30 psig head pressure Example To pump 151 lpm 40 gpm against a discharge pressure head of 3...

Page 8: ...of strokes per minute and then multiplying the figure by the displacement per stroke MUFFLER Sound levels are reduced below OSHA specifications using the standard Wilden muffler Other mufflers can be...

Page 9: ...IR OPERATED PUMPS To stop the pump from operating in an emergency situation simply close the shut off valve user supplied installed in the air supply line A properly functioning valve will stop the ai...

Page 10: ...acements Over a period of time such records can become a valuable tool for predicting and preventing future maintenance problems and unscheduled downtime In addition accurate records make it possible...

Page 11: ...E M B L Y TOOLS REQUIRED 6 mm hex head wrench 10 mm box wrench 10 mm hex head wrench 17 mm box wrench 19 mm box wrench 5 16 hex head wrench O ring pick Adjustable wrench CAUTION Before any maintenance...

Page 12: ...rmance Step 6 Inspect manifold gasket flap valve seat and seat gasket for nicks gouges chemical attack or abrasive wear Step 7 Using a 17 mm wrench remove the fastenersthatconnecttheremaining inlet el...

Page 13: ...ove the discharge elbow from the liquid chamber Step 13 Using a 10 mm wrench remove the flap valve assembly from the liquid chamber Inspect flap valves for nicks gouges chemical attack or abrasive wea...

Page 14: ...mbers to the center section Step 18 Remove the liquid chamber to expose the diaphragm and outer piston Step 19 Using a 5 16 hex head wrench remove fasteners that connect the air valve to the center se...

Page 15: ...he diaphragm piston assembly by turning counterclockwise Step 25 Using a 6 mm hex head wrench loosen the fasteners that connect the air chamber to the center block by turning counterclockwise Step 26...

Page 16: ...adapter plate from the air chamber Step 29 Next remove the center block adapter plate o ring and inspect for nicks gouges chemical attack or abrasive wear P U M P D I S A S S E M B L Y WILDEN PUMP EN...

Page 17: ...ports on the face of the air valve body see figure A The piston should also appear to be a dull dark gray in color If the piston appears to be a shiny aluminum color the air valve is probably worn bey...

Page 18: ...ve to center block of pump Glyd Ring Replacement When the Glyd rings become worn they will no longer seal and must be replaced Center Block Assembly The pump s center block consists of a die cast hous...

Page 19: ...Assembly 27 1 N m 20 ft lbs Center Block Adapter Plate to Air Chamber 3 8 N m 34 ft lbs Outer Piston 4 5 N m 40 ft lbs Flap Valve Assembly 1 7 N m 15 in lbs Liquid Chamber to Air Chamber 2 7 N m 24 ft...

Page 20: ...DRAWING A DRAWING C WILDEN PUMP ENGINEERING LLC 18 WIL 11140 E 03 T810 ADVANCED METAL W e t t e d P a t h E X P L O D E D V I E W S e c t i o n 8 E X P L O D E D V I E W A N D PA R T S L I S T I N G A...

Page 21: ...05 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25...

Page 22: ...6 15 16 42 46 49 17 3 6 2 11 9 4 5 8 1 7 43 45 36 39 34 35 54 DRAWING A WILDEN PUMP ENGINEERING LLC 20 WIL 11140 E 03 ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN CONVERSION KIT see section 9 T810 ADV...

Page 23: ...2 08 3705 08 08 3705 08 08 3705 08 08 3705 08 21 Diaphragm Flap Valve 2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 2...

Page 24: ...W A N D PA R T S L I S T I N G 37 25 27 29 28 26 24 47 37 25 24 26 27 28 29 47 DRAWING B DRAWING C 38 WILDEN PUMP ENGINEERING LLC 22 WIL 11140 E 03 T810 ADVANCED METAL F l a p A s s e m b l i e s E X...

Page 25: ...2 22 Piston Outer 2 08 4555 08 08 4555 08 08 4555 08 08 4555 08 23 Chamber Liquid 2 08 4985 01 08 4985 02 08 4985 01 08 4985 02 24 Gasket Seat 4 25 Seat Flap Valve 4 08 1150 08 08 1150 08 08 1150 08 0...

Page 26: ...PAD FLAP VALVE HINGE RING MANIFOLD SEALING Neoprene 08 1012 51 08 1395 51 08 1401 51 08 1185 51 08 1195 51 08 1305 51 Buna N 08 1012 52 08 1395 52 08 1401 52 08 1185 52 08 1195 52 08 1305 52 CONVERSI...

Page 27: ...mes first Failure due to normal wear misapplication or abuse is of course excluded from this warranty Since the use of Wilden pumps and parts is beyond our control we cannot guarantee the suitability...

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