9
ASSEMBLY
1.
Thoroughly clean all parts. Replace those that show wear or damage.
2.
Inspect the drum
(Item 5)
for structural integrity and the gear teeth for excessive wear, then
replace if necessary.
3.
Attach the output shaft
(Item 32)
to the side plate
(Item 50)
with six capscrews
(Item 9)
,
making sure the vent
(Item 30)
is oriented properly, then torque them to specification
(see
Torque Specifications Chart on page 15 of this manual)
.
4.
Install the retaining ring
(Item 3)
onto the shaft
(Item 32)
.
5.
Attach the base
(Item 12)
and rods
(Item 43)
to the side plate
(Item 50)
with ten (in some
cases, eight) capscrews
(Item 2)
. Torque to specification
(see Torque Specifications Chart on
page 15 of this manual)
.
6.
If necessary, install a new bearing
(Item 28)
and oil seal
(Item 7-4)
into the drum.
7.
Lay the unit down so that the rods
(Item 43)
and base
(Item 12)
are pointing up. Set the drum
(Item 5)
onto the shaft
(Item 32)
being careful not to damage the seal
(Item 7-4)
, seating the
drum on the bearing
(Item 28)
.
8.
Install the output planet gearset
(Item 4)
into the drum
(Item 5)
, making sure it’s installed
correctly onto the output shaft
(Item 32)
.
9.
Put a light coating of grease on the thrust washer
(Item 6)
to keep it in place. Install the thrust
washer into the output gearset
(Item 4)
, and then insert the output sun gear
(Item 16)
. The
slot in the sun gear must be installed facing the output shaft.
10.
Install the input planet gearset
(Item 36)
into the drum
(Item 5)
, making sure it’s installed
correctly onto the output sun gear
(Item 16)
.
11.
Put a light coating of grease on the thrust washer
(Item 6)
to keep it in place. Install the thrust
washer into the input gearset
(Item 36)
, and then insert the input sun gear
(Item 8)
.
12.
Install a new o-ring
(Item 7-11)
and, if necessary, a new bearing
(Item 28)
and seal
(Item 7-4)
into the bearing carrier
(Item 26)
. Grease the o-ring and seal and install the bearing carrier into
the drum.
13.
Position the side plate
(Item 1)
on top of the base
(Item 12)
and rods
(Item 43).
Attach the side
plate with ten capscrews (in some cases, eight)
(Item 2)
. Torque to specification
(see Torque
Specifications Chart on page 15 of this manual).
14.
Install the brake subassembly into the side plate
(Item 1)
, making sure that the pilot of the
brake housing aligns with the bearing
(Item 28)
and seal
(Item 7-4)
in the bearing carrier
(Item
26)
and that the holes for the motor are in the correct orientation. Also, make sure that the
level and vent plugs in the cover are properly oriented. Install eight capscrews
(Item 9)
and
torque them to specification (
see Torque Specifications Chart on page 15 of this manual
).
Summary of Contents for TWG TULSA WINCH 1200W
Page 4: ...4 HYDRAULIC SCHEMATIC...
