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Dover PSG Wilden Pro-Flo 230/SSPPP, Engineering, Operation & Maintenance

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Dover PSG Wilden Pro-Flo 230/SSPPP Engineering, Operation & Maintenance Download Page 1

 
EOM 

ENGINEERING  OPERATION 
& MAINTENANCE 

P220/P230 

Bolted Metal Pump 

 
 
 

 
 
 

 
 
 
 

 
 
 

 
 
 

 
 
 
 

 
 
 

 
 
 
 

 
 
 

 
 
  
 

 

WIL-11570-E-03 

 
 

 

Where Innovation Flows 

 

Summary of Contents for PSG Wilden Pro-Flo 230/SSPPP

Page 1: ...EOM ENGINEERING OPERATION MAINTENANCE P220 P230 Bolted Metal Pump WIL 11570 E 03 Where InnovationFlows ...

Page 2: ...9 P220 P230 Metal TPE Fitted 9 P220 P230 Metal Reduced Stroke PTFE Fitted 10 P220 P230 Metal Full Stroke PTFE Fitted 10 Suction Lift Capability 11 Section 6 Suggested Installation Operation 12 Maintenance and Troubleshooting Section 7 Disassembly Reassembly 15 Pump Disassembly 15 Air Valve Disassembly 18 Shaft Seal Installation 21 Section 8 Exploded View and Parts List 22 P220 P230 Metal 22 Sectio...

Page 3: ...lifornia LLC Wil Flex is a trademark of PSG California LLC Saniflex is a trademark of PSG California LLC All trademarks names logos and service marks collectively trademarks in this document are registered and unregistered trademarks of their respective owners Nothing contained in this document should be construed as granting any license or right to use any trademark without the prior written perm...

Page 4: ...atibilityand temperaturelimits CAUTION All Wildenpumps are capableof passingsolids Useastraineronthepumpintaketoensurethatthepump s ratedsolidscapacityisnotexceeded CAUTION Donotexceed8 6bar 125psig airsupply pressure CAUTION Theprocess fluidandcleaningfluidsmustbe compatiblechemicallywithallwettedpumpcomponents CAUTION Do not exceed82 C 180 F airinlet temperature for all models CAUTION Thoroughly...

Page 5: ...NE Green Dot PU POLYURETHANE Brown TF PTFE White VT FKM White Dot WF WIL FLEXT M Santoprene Three Black Dots VALVE SEATS A ALUMINUM M MILD STEEL S STAINLESS STEEL VALVE SEATS MANIFOLD O RINGS BN BUNA N FS SANIFLEXTM Hytrel Cream EP EPDM NE NEOPRENE PU POLYURETHANE Brown TF PTFE White VT FKM WF WIL FLEXT M Santoprene SPECIALTY CODES 0014 25 mm 1 BSPT side ported inlet and discharge 0677 25 mm 1 NPT...

Page 6: ...c forces developed in the liquid chamber and manifold of the pump These same hydraulic forces lift the discharge valve ball off its seat while the opposite discharge valve ball is forced onto its seat forcing fluid to flow through the pump discharge The movement of diaphragm A toward the center of the pump creates a vacuum within liquid chamber A Atmospheric pressure forces fluid into the inlet ma...

Page 7: ... 287 11 3 F 56 2 2 G 287 11 3 H 99 3 9 J 122 4 8 K 160 6 3 L 206 8 1 M 173 6 8 N 104 4 1 P 127 5 0 R 10 0 4 LW0443 REV A DIMENSIONS ITEM METRIC mm STANDARD inch A 422 16 6 B 36 1 4 C 160 6 3 D 254 10 0 E 287 11 3 F 33 1 3 G 287 11 3 H 71 2 8 J 122 4 8 K 163 6 4 L 206 8 1 M 173 6 8 N 104 4 1 P 127 5 0 R 10 0 4 LW0444 REV A DIMENSIONAL DRAWING Section 4 ...

Page 8: ...7 C 195 7 6 D 287 11 3 E 340 13 4 F 343 13 5 G 71 2 8 H 287 11 3 J 71 2 8 K 122 4 8 L 193 7 6 M 206 8 1 N 173 6 8 P 104 4 1 R 127 5 0 S 10 0 4 A 373 14 7 DIN FLANGE T 85 DIA 3 3 DIA U 115 DIA 4 5 DIA V 14 DIA 0 6 DIA ANSI FLANGE T 79 DIA 3 1 DIA U 109 DIA 4 3 DIA V 14 DIA 0 6 DIA LW0445 REV A DIMENSIONAL DRAWING ...

Page 9: ...umps should be specified so that daily operation parameters will fall in the center of the pump s performance curve P220 P230 METAL TPE FITTED Ship Weight Aluminum 11 kg 24 lb Ductile Iron 21 kg 47 lb 316 Stainless Steel 23 kg 51 lb Air Inlet 6 mm 1 4 Inlet 25 mm 1 Outlet 25 mm 1 Suction Lift 4 1 m Dry 13 6 9 3 m Wet 30 6 Disp Per Stroke1 0 34 L 0 09 gal Max Flow Rate 212 lpm 56 gpm Max Size Solid...

Page 10: ... lb Aluminum 11 kg 24 lb Cast Iron 21 kg 47 lb Air Inlet 6 mm 1 4 Inlet 25 mm 1 Outlet 25 mm 1 Suction Lift 5 5m Dry 18 2 9 0 m Wet 29 5 Disp Per Stroke1 0 3 L 0 08 gal Max Flow Rate 185 lpm 49 gpm Max Size Solids 6 4 mm 1 4 1 Displacement per stroke was calculated at 4 8 bar 70 psig air inlet pressure against a 2 1 bar 30 psig head pressure Example To pump 75 7 lpm 20 gpm against a discharge head...

Page 11: ...ating at 305 m 1 000 above sea level This chart is meant to be a guide only There are many variables that can affect your pump s operating characteristics The number of intake and discharge elbows viscosity of pumping fluid elevation atmospheric pressure and pipe friction loss all affect the amount of suction lift your pump will attain ...

Page 12: ... pump performance You can estimate pumping volume by counting the number of strokes per minute and then multiplying that figure by the displacement per stroke Muffler Using the standard Wilden muffler sound levels are reduced below OSHA specifications You can use other mufflers to reduce sound levels farther but they usually reduce pump performance Elevation Selecting a site that is well within th...

Page 13: ...lytothepump Anairregulatorisusedto regulate air pressure A needlevalveisusedto regulatevolume Pump dischargeratealso canbe controlledby throttlingthe pump dischargeby partially closinga valveinthe dischargelineof the pump This action increases friction loss whichreduces flow rate See Performance onpage9 Thisisuseful whentheneedexists to control the pump froma remote location Whenthe pump discharge...

Page 14: ... 7 Check for any broken inner pistonthat wouldcause the air valve spool to be unable to shift Pump runs but littleor no product flows 1 Check forpumpcavitation Slowpumpspeeddownto allow thick materialtoflowintoliquidchambers 2 Verifythatvacuumrequiredtoliftliquidisnotgreaterthanthe vaporpressureofthematerialbeingpumped cavitation 3 Check forsticking ballcheck valves a Ifmaterialbeingpumpedisnotcom...

Page 15: ...o flow into a suitable container Be aware of any hazardous effects of contact with your process fluid NOTE The model photographed is a metal PX200 25 mm 1 pump Yourspecific pump model may vary from configuration shown however pump disassembly procedure will be the same NOTE The model used for these instructions incorporates rubber diaphragms and balls Models with PTFE diaphragms and balls are the ...

Page 16: ...ch remove the inlet manifold Step 6 Remove the inlet valve balls seatsand valve seat O rings fromthe liquid chamber and inlet manifold inspect for nicks gouges chemical attack or abrasive wear Step 7 Using a 13 mm 1 2 wrench remove the liquid chambers from the centersection Step 8 The liquid chambershouldbe removedto expose the diaphragmand outer piston Rotate center sectionand remove the opposite...

Page 17: ...om the shaft secure shaft with soft jaws a vise fitted with plywood or other suitable material to ensure shaft is not nicked scratched or gouged Using an adjustable wrench removediaphragm assembly from shaft Inspect all parts for wear and replace with genuineWilden parts if necessary Step 12 Inspect diaphragms outer and inner pistons for signs of wear Replace with genuine Wilden parts if necessary...

Page 18: ... fluid The Wilden P220 P230 metal pump uses the revolutionary Pro Flo air distribution system A 6 mm 1 4 air inlet connects the air supply to the center section Proprietary composite seals reduce the coefficient of friction and allow the pump to run lube free Constructed of polypropylene the Pro Flo air distribution system is designed to perform in on off non freezing non stalling tough duty appli...

Page 19: ...assembly Seals arenot sold separately Step 6 Removepilotspoolsleeveretaining snap ring on both sides of center sectionwith snap ringpliers Step 7 Remove pilot spool sleevefrom center section Step 8 With O ringpick gentlyremovethe O ringfromthe opposite side ofthecenterhole cut on the spool Gently remove the pilot spool from sleeve and inspectfornicks gougesor other signsof wear Replacepilot sleeve...

Page 20: ...WIL 11570 E 03 Wilden 20 Disassembly Reassembly Step 9 Check center section Glyd rings for signs of wear If necessary remove Glyd rings with O ring pick and replace ...

Page 21: ...om of the seal into the correct groove When thebottomof the seal is seatedin the groove release the clamp pressure on the pliers This will allow the seal to partially snap back to its original shape 6 After removing the pliers you will notice a slight bump in the seal shape Before the seal can be resized properly the bump in the seal should be removed as muchas possible This can be done with eithe...

Page 22: ...WIL 11570 E 03 Wilden 22 EXPLODED VIEW AND PARTS LISTING P220 230 METAL EXPLODED VIEW ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS see Section 9 Section 8 ...

Page 23: ...5 01 02 5035 02 697 02 5035 03 Discharge Manifold Side Ported 1 BSPT 1 02 5036 01 02 5036 02 698 02 5036 03 Discharge Manifold Center Ported 3 4 NPT 1 02 5035 01 697 02 5035 02 677 02 5035 03 697 Discharge Manifold Center Ported 3 4 BSPT 1 02 5036 01 698 02 5036 02 678 02 5036 03 698 Discharge Manifold Center Ported 1 NPT 1 02 5035 01 677 02 5030 02 02 5035 03 677 Discharge Manifold Center Ported ...

Page 24: ...a N 02 1010 86 N A N A N A N A N A N A N A N A N A FKM 02 1010 53 N A N A N A N A N A 02 1085 53 N A 02 1205 53 02 1372 53 EPDM 02 1010 54 N A N A N A N A 02 1060 54 02 1085 54 N A 02 1205 54 02 1372 54 PTFE N A 02 1040 55 N A N A 02 1010 55 N A 02 1085 55 N A 02 1205 55 70 1280 55 Saniflex 02 1010 56 N A 02 1065 56 02 1031 56 N A 02 1060 56 02 1085 56 N A 02 1205 56 02 1372 56 Wil Flex 02 1010 58...

Page 25: ...WIL 11570 E 03 Wilden Notes ...

Page 26: ...WIL 11570 E 03 Wilden Notes ...

Page 27: ...WIL 11570 E 03 Wilden Notes ...

Page 28: ...t Grand Terrace CA 92313 5651 USA P 1 909 422 1730 F 1 909 783 3440 psgdover com Where Innovation Flows PSG reservesthe righttomodifythe information andillustrationscontainedinthisdocumentwithout prior notice Thisisa non contractualdocument 05 2018 ...

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