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3.6.1 Speed range 

The compressor may be driven : 

• Directly by a PTO shaft 
• By belt /pulley arrangement 
• By hydraulic transmission 
• By an internal combustion engine or electric motor. 

The selection of the drive mode will take into account : 

• The compressor mounting configuration 
• The driving shaft rotation direction 
• The expected power requirement for the given applica-

tion 

• The acceptable rpm range for the driving equipment 
• The acceptable rpm range for the compressor. 

 

The use of compressors outside of their operating 
speed range can lead to property damage or serious 
injuries. See central IOM. 

The non balancing of the drive shafts can lead to 
mechanical ruptures that are susceptible of causing 
important property damage and/or serious injuries. 

Not following assembly instruction can lead to 
mechanical ruptures that may create major property 
damage and/or serious injuries. 

In all cases, the drive must make it possible : 

• To maintain the compressor rotation speed during load 

variations (pressure variations). 

• Not to subject the compressor to sudden or insufficient 

starts/stops. 

3.6.2 PTO shaft drive 

It is mandatory to comply with the following instructions : 

• The shaft must be dynamically balanced. 

• Its length and its angle must be as small as possible, 

see table. 

• The drive shaft slides perfectly well during rotation. 

• The jaws of the universal joints are parallel. 

• Coupling flanges show no eccentricity nor warping of 

the bearing surface. 

• The angle formed by the universal joint and the drive 

shaft must not exceed 15°. 

• The compressor shaft must be parallel to that of the 

drive shaft. 

 

 

To protect the P.T.O in the event of compressor stalling, 

it is necessary to install a torque limiter.

   

The MOUVEX company shall not be held responsible for 
damage resulting from such stalling if this stalling is 
caused by wrong manipulation with the compressor or if  
a wrong torque limiter is installed. 

See Instructions 1401-B00 T

ORQUE

 

LIMITER

 - 

SCREW

 

COM

-

PRESSORS

 

If the greasing instructions for the universal joint are 
not respected, this can lead to ruptures of this uni-
versal joint, as well as property damage and serious 
injuries 

3.6.3 Belt / pulley arrangements 

The pulley ratio is determined according to the 
P.T.O speed and the compressor speed. 

To determine the types of belts and pulleys, refer to the 
manufacturer ’ s recommendations. 

You must observe the following installation rules : 

• The shaft supporting the driving pulley must be per-

fectly parallel with the compressor shaft. 

• Pulleys must be correctly aligned. 

• Belts shall be sufficiently tensioned to avoid any 

slack or slide. 

• The belts must be able to pass the power consumed 

by the compressor. 

 
           _________ 

A =

 

H² + W²

 

             L

 

 

If H = Zero, A = W / L 

If W = Zero, A = H / L 

A

Universal joint angle

0,017

VERY GOOD

0,035

0,052

0,070

0,087

0,105

GOOD

0,125

0,141

0,158

0,176

10°

0,194

11°

LIMIT  

VALUES

0,213

12°

0,231

13°

0,249

14°

0,268

15°

CAUTION

CAUTION

12/18

NT 1401-AL00 10 20 (2) MX12  e

3. INSTALLATION (continued)

Summary of Contents for PSG Mouvex MX12

Page 1: ... screw compressors are covered 24 months by warranty within the limits mentioned in our General Sales Conditions The use of the BSC3 oil carries our warranty from 24 to 36 months In case of a use other than that mentioned in the Instructions manual and without preliminary agreement of MOUVEX warranty will be canceled Warranty extension with oil BSC3 See WARRANTY This Instructions only contains bar...

Page 2: ...ndations 13 4 2 Filling of lubricant 13 4 3 Operation 14 4 4 Starting up 14 5 MAINTENANCE 15 5 1 Maintenance schedules 15 5 2 Compressor oil change procedure 15 5 3 Air filter replacement procedure 15 5 4 Drive train inspection 15 5 5 Check valve and relief valve inspection 15 6 TROUBLESHOOTING 16 7 WARRANTY 17 7 1 Warranty claims 17 7 2 24 months warranty extension with BSC3 oil 17 8 STORAGE COND...

Page 3: ...SSORS ARE DESIGNED TO PRODUCE COM PRESSED AIR NOT TO PUMP LIQUIDS LIQUEFIED GASSES OR POWDERS THOUGH THE COMPRESSOR TO DO SO WOULD VOID THE WARRANTY LIFTING POINTS To connect 1 lifting ring to the item 1 alone or 2 lifting rings to the items 1 2 1 2 WARNING IT IS IMPERATIVE TO APPLY THE TRUCK PARKING BRAKE AND TO BLOCK THE WHEELS BEFORE ANY INTERVENTION DUE TO RISKS OF SERIOUS BODILY INJURIES OR P...

Page 4: ...J SOXJ 6RUWLH UDGLDWHXU 2LO FRROHU RXW RXFKRQ UHQLIODUG HW GH UHPSOLVVDJH UHDWKHU ILOOLQJ SOXJ 0 3ODTXH G LGHQWLILFDWLRQ GHQWLILFDWLRQ SODWH 3RPSH D KXLOH 2LO SXPS GpJDJHPHQW PLQL LOWUH D KXLOH 2LO ILOWHU 1LYHDX G KXLOH 2LO OHYHO 3ULVH GH SUHVVLRQ WHPSHUDWXUHV 3UHVVXUH WHPSHUDWXUH SOXJ 0 UHPRYDO FOHDUDQFH 0 0 17 3257 867 3257 0 6 0 6 5 0 1 0 1 5 ULYH 6KDIW 5 5LJKW URWDWLRQ HIW URWDWLRQ Poids Weigh...

Page 5: ...ERALL DIMENSIONS continued SHUoDJHV ULOOV H FKDTXH F Wp 2Q ERWK VLGH D MX VW D E OH DMXVWDEOH 3 3 127 6 SRVLWLRQV SRVVLEOHV 3RVLWLRQ UHSUHVHQWpH UHSUHVHQWHG 81 66 27 5 6 63 0 16 216 5 1 00 Poids compresseur nu Bare compressor weight 104 kg ...

Page 6: ... RQQHFWHU OH IOH LEOH YHQDQW GH OD VRUWLH SRPSH HQ SDUWLH EDVVH GX UDGLDWHXU RQQHFW WKH KRVH FRPLQJ IURP WKH SXPS RXWOHW DW WKH ERWWRP RI WKH UDGLDWRU 9 7 21 1RQ IourniH QRW VXSSOLHG 0 16 216 A B C D F G H L M N P 243 309 154 5 121 5 147 31 5 46 150 223 79 5 Ø 1 BSP ø1 2 BSP G N L N Overall dimensions and technical characteristic are not binding 7KH VXSSO LQFOXGHV 3 FRQQHFWRU 0 ø1 2 BSP Thermostat...

Page 7: ...t enter in contact with the shaft and are not subject to wear Thanks to their technology MX12 compressors are reliable and have a long service life MX12 compressors need very limited maintenance which reduce vehicle downtime MX12 version S drive speed were defined so as to drive it directly through universal joints from a P T O shaft MX12 compressor is therefore fitted within the chassis Thanks to...

Page 8: ... The MX12 compressor must be protected by a valve that protects the compressor against accidental over pressure See Instructions 1401 E00 SCREW COMPRESSORS CHECK AND RELIEF VALVE Maximum acceptable discharge pressure see curve below Having the compressor run above its maximal tempe rature may lead to serious body injuries or property damages 2 3 3 RECOMMENDED DRIVE CONDITIONS Operating torque at f...

Page 9: ...compressor may be installed with a small angle but please ensure not to exceed the angular values set out in the diagrams below If the compressor is to be painted use high temperature resistant paint 3 2 Fixations 3 2 1 Install lateral plate 3 2 2 Install U NOTA 3 possible positions position 2 shown The compressor must be fixed on one side or the other using the 3 bosses The 3 ØM16 threads must be...

Page 10: ...ngth too fit the chassis 3 3 Connections 3 3 1 Oil cooler 3 3 2 Breather 3 3 3 Inlet It uses the same parts than MH6 There are 2 positions possible left or right Closed Inlet 3 3 4 Outlet It is square so several positions are possible Oil cooler in oil pump outlet Oil cooler out cooled oil before filter 10 18 NT 1401 AL00 10 20 2 MX12 e 3 INSTALLATION continued ...

Page 11: ...and relief valve The compressor must be protected by a check valve and a relief valve See Instructions 1401 E00 SCREW COMPRESSOR CHECK AND RELIEF VALVE 3 6 Drive Our screw compressors can be the object of various modes of driving it is however necessary to take care of the adapted protection systems Thank you to respect the following recommendations imperatively Filter cartridge 3 4 5 2 1 8 7 6 1 ...

Page 12: ...flanges show no eccentricity nor warping of the bearing surface The angle formed by the universal joint and the drive shaft must not exceed 15 The compressor shaft must be parallel to that of the drive shaft To protect the P T O in the event of compressor stalling it is necessary to install a torque limiter The MOUVEX company shall not be held responsible for damage resulting from such stalling if...

Page 13: ...4 2 Filling of lubricant Our compressors are delivered without oil The use of a compressor with an incorrect oil level can lead to important property damage and serious injuries The quantity of oil for a MX12 compressor is approxi mately 4 7 l 3 5 l inside the compressor 1 2 l inside the cooler pipes and filter Compressor installed on the truck Add around 4 5 l by the oil plug inside the compresso...

Page 14: ...ovoking serious burns and property damage Be careful to not approach elements that are sensitive to heat and affix plates informing users that the compressor is hot to prevent any risk of burns 4 4 Starting up BEFORE starting compressor open all air valves neces sary to vent the tank and compressor to atmosphere Verify there is no possibility of operating at pressure before compressor reaches corr...

Page 15: ... the oil jauge clean with an air blower if necessary 5 2 Compressor oil change procedure Oil gauge See LUBRICANT RECOMMENDATIONS Replace the oil filter at each oil change 5 3 Air filter replacement procedure Check weekly the clogging indicator When it turns red replace the filter cartridge Before installing a new cartridge clean the internal part of the filter housing with a clean damp cloth The p...

Page 16: ...ƌ ĐůŽŐŐĞĚ dŽ ĐůĞĂŶ ƚŚĞ ĐĂƌƚƌŝĚŐĞ Žƌ ƚŽ ƌĞƉůĂĐĞ ŝƚ ŝƌ ŝŶůĞƚ ŚŽƐĞ ĨŽůĚĞĚ dŽ ĐŚĞĐŬ ƚŚĞ Ăŝƌ ŝŶůĞƚ ŚŽƐĞ dŽƌƋƵĞ ůŝŵŝƚĞƌ ĚĂŵĂŐĞĚ dŽ ƌĞƉůĂĐĞ ƚŚĞ ƚŽƌƋƵĞ ůŝŵŝƚĞƌ dƌĂŶƐŵŝƐƐŝŽŶ ĚĂŵĂŐĞĚ dŽ ĐŽŶƐƵůƚ LJŽƵƌ ĞƌǀŝĐĞ ƉŽŝŶƚ ĐƌĞǁ ŽŵƉƌĞƐƐŽƌ ĚĂŵĂŐĞĚ dŽ ĐŽŶƐƵůƚ LJŽƵƌ ĞƌǀŝĐĞ ƉŽŝŶƚ tƌŽŶŐ ŵŽƚŽƌ ƚƌĂŶƐŵŝƐƐŝŽŶ ŵĂŶĂŐĞŵĞŶƚ dŽ ĐŽŶƐƵůƚ LJŽƵƌ dƌƵĐŬ ĚĞĂůĞƌ Kŝů ƚŽŽ ŵƵĐŚ ǀŝƐĐŽƵƐ dŽ ďĞ ŝŶ ĐŽŵƉůŝĂŶĐĞ ǁŝƚŚ ƚŚĞ DKhs y ŶƐƚƌƵĐƚŝŽŶƐ dŽŽ ŵƵĐŚ Žŝů...

Page 17: ...to MOUVEX in order to claim for a warranty 7 2 24 months warranty extension with BSC3 oil The 24 months warranty extension with BSC3 oil option increases the warranty for the screw compressor to 60 months Europe zone only Only concerns the bare shaft compressor with or without multiplier excluding packages and accessories air filter torque limiter check relief valve Use of BSC3 oil provide invoice...

Page 18: ... bezogen auf mechanische und elektrische Risiken die für rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 2014 34 EU 26 Feb 2014 wie umgesetzt im nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in explosionsgefährdeter Atmosphäre Die Konformität hat Geltung durch Anwendung folgender Normen NF EN 1127 1 1997 NF EN 13463 1 ...

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