Dover PSG A40 Instructions Manual Download Page 5

2.1 Operator principle

The pump operates by alternating contraction and
relaxation of a specially designed elastomeric hose.

Two shoes attached 180° apart to a central wheel comp-
ress the hose against the pump body in a fluidtight manner.

Rotation of the wheel causes a flow by displacing the
product into the hose.

The pump body is filled with a special lubricant allowing
shoes to slide easily over the hose, which avoids over-
heating.

2.2 Hose compression

Performance and durability of the hose are guaranteed
by inserting an adequate number of shims under the two
shoes (see § SHIMMING THE SHOES).

2.3 Pumped liquid

Under normal operation, the pumped liquid is only in
contact with the hose and the inserts which must be
compatible with it.

Three different quality elastomeric hoses are available :

• NR (natural rubber) . . . . . . . . . . . White marking

• NBR (perbunan or buna) . . . . . . . Yellow marking

• EPDM . . . . . . . . . . . . . . . . . . . . . Red marking

Inserts are available in AISI 316 stainless steel, in polypro-
pylene (PPH) and in polyfluoride vinylidene (PVDF).

This pumping technology is specially suited to handle
abrasive products.

During the compression stage, abrasive particles may
penetrate the hose wall without damaging it.
Immediately after, these particles are released into the
liquid (the size of particles does not however have to
exceed 15 % of the internal diameter of the hose).

You can contact our Technical Services at any time to ask
for the information you require.

2.4 Pipe diameters

The location of the pump in the transfer or recycling circuit
should always be determined so as to reduce the suction
height and length of the piping as much as possible.

The diameter of the pipes must be determined as a func-
tion of their length on the one hand, and the flow and vis-
cosity of the product on the other, so that head loss
remains within design limits. Therefore it is difficult to
give general and precise directions.

However, we recall that it is never prejudicial to plan for
wide piping diameters, particularly regarding the intake.

For the discharge, it is also possible to plan for a diame-
ter equal to that of the pump's orifices, and on the inta-
ke, for a wider diameter if suction is very strong. In the
case of viscous products, the determination of this dia-
meter is very important since the variation of head loss
is proportional to the viscosity and inversely proportional
to the power of 4

th

of the diameter. Therefore a small

reduction of piping diameter can have major consequen-
ces. Our Technical Services are always available to pro-
vide you with precise data if you give them accurate
information or, better still, the installation plans.

2.5 Piping assembly

Wherever possible, siphons and reverse slopes in the
suction piping must be avoided and all the gaskets must
be installed with great care to avoid air from entering the
piping.

The elbows must always have a large radius and must
not be assembled too close to the pump flanges, at the
inlet as well as the outlet side.

The stresses exerted by the piping on the pump can
deform the pump parts, increase wear, misalign the bea-
rings and even cause parts to break.

The pipes must be designed to allow thermal expansion
and contraction and be firmly secured (the use of flexi-
ble hoses and expansion loops is recommended).

We recommend placing isolating valves close to the pump
flanges to permit dismantling and replacement without
having to drain the installation. These valves should have
the same diameter as the pipes and, by preference, be a
full bore model.

WARNING

Hazardous pressure 

can cause 

personal injury 

or property damage.

FAILURE TO RELIEVE THE SYSTEM
PRESSURE PRIOR TO PERFORMING
ANY WORK ON THE PUMP OR THE
INSTALLATION CAN CAUSE PERSONAL
INJURY OR PROPERTY DAMAGE.

2. INSTALLATION

5/19

NT 1101-F00 08.10 A40 - AS40 e

Summary of Contents for PSG A40

Page 1: ...NCE INSTRUCTIONS 1101 F00 e Section 1101 Effective August 2010 Replaces July 2010 Original instructions Your distributor Z I La Plaine des Isles F 89000 AUXERRE FRANCE Tel 33 0 3 86 49 86 30 Fax 33 0 3 86 49 87 17 contact mouvex com www mouvex com ...

Page 2: ...r major property damage Warns of hazards that WILL cause serious personal injury death or major property damage Warns of hazards that CAN cause serious personal injury death or major property damage Warns of hazards that CAN cause personal injury or property damage NOTICE Indicates special instructions which are very important and must be followed SAFETY INFORMATIONS WARNING CAUTION DANGER NOTES T...

Page 3: ...model 1 OVERALL DIMENSIONS with PN16 flanges with PN20 flanges 18 055 with PN16 flanges A 1 4 with PN20 flanges A 1 4 4 holes Thermal sensor emplacement to choose according rotation direction see ATEX Instructions Pump plate S P 4 holes 4 holes ...

Page 4: ...odel 1 OVERALL DIMENSIONS continued with PN16 flanges with PN20 flanges with PN16 flanges A 1 4 with PN20 flanges A 1 4 4 holes Thermal sensor emplacement to choose according rotation direction see ATEX Instructions Pump plate S P 4 holes 4 holes ...

Page 5: ... remains within design limits Therefore it is difficult to give general and precise directions However we recall that it is never prejudicial to plan for wide piping diameters particularly regarding the intake For the discharge it is also possible to plan for a diame ter equal to that of the pump s orifices and on the inta ke for a wider diameter if suction is very strong In the case of viscous pr...

Page 6: ...on the suction side Because of the operating principle of the pump using it with suction pressure lower than the atmospheric pres sure will cause a resulting loss of flow more or less in line with the conditions of the application hose material rotation speed temperature etc In order for the pump to generate the normally required flow MOUVEX recommends using a vacuum draw kit inside the body of th...

Page 7: ... be protected by appropriate circuit breakers and fuses Connect the regulatory ground connections Check the direction of rotation This fundamental checking of the pump must be done without any product with the inlet and outlet circuit open to the air for example to avoid any risk of an unexpec ted pressure rise Start the pump empty to check the cor rect operation of the connections and check that ...

Page 8: ...s necessary to ensure that the consistency of the deposi ted products will not affect the start up of the pump 3 5 Starting up the pump Before starting up the pump always ensure that the pum ping conditions are correct with the corresponding valves open especially the inlet valve For use at temperatures below 0 C 32 F specific pre cautions must be taken Refer to LUBRICATION 3 6 Shutting down the p...

Page 9: ... clamp 9 8 Remove the hose clamp 8 9 Remove the hose clamp 7 10 Remove the nipple 6 NOTES To insure an optimal life cycle of the hose it is recom mended to replace the worn lubricant by some new lubricant during any replacement of hose The hose may contain a certain volume of the pumped fluid but this will be expelled when restarting the pump Evacuation of this fluid may also be carried out by run...

Page 10: ...the inlet port of the pump body 1 4 Operate the pump intermittently until the hose 16 is completely inserted in the body 1 so that the same length protrudes from both ports of the body WARNING Do not operate without guard in place NEVER INSERT THE HOSE OR RUN THE PUMP WITHOUT ITS COVER AND ITS WIN DOW IN PLACE 16 1 WARNING The weight ot the parts can be dangerous and may provoke bodily injuries or...

Page 11: ...ainst the flange 47 12 Tighten the hose clamp 8 the screw should be tigh tened to the stop onto the nipple 6 13 Tighten the hose clamp 9 the screw should be tigh tened to the stop onto the hose 16 TOP PORT Repeat the previous steps from 1 to 13 4 1 5 FILLING WITH LUBRICANT 1 Loosen the plug 124 2 Fill the pump body with the lubricant see LUBRICATION 3 Screw the plug 124 Run the pump for a few minu...

Page 12: ... pump body 1 while keeping setting distance as indicated on the following diagram 6 After checking that the expansible hub is properly cen tered with regard to the wheel thickness gradually tighten screws 19a while keeping wheel alignment correct 4 3 Replacing the shoes To replace the shoes 5 the pump hose must be disas sembled see REPLACING THE HOSE 4 3 1 DISASSEMBLING THE SHOES 1 Partially untig...

Page 13: ...edly 3 Drain the pump of his lubricant following the instruc tions of the DISASSEMBLING THE HOSE 4 Loosen the screws 37 and remove the washers 38 5 Remove the window 15 6 Remove the window seal 46 7 Partially untighten the screw 28 8 Place the suitable number of shims 4 see SHIMMING THE SHOES 9 Tighten the screw 28 check that the shoe 5 is correctly aligned with the wheel 3 see ASSEMBLING THE SHOE...

Page 14: ...icated in LUBRICATION 3 Screw the plug 124 NOTES Handle the lubricant with care Wear suitable clothes and protect yourself from pump lubricant spatters THEPUMPLUBRICANTISVERYSLIPPERY AND MAY CAUSE SERIOUS INJURY ANY SPILLS MUST BE CLEANED UP CAUTION Slippery lubricant Spills should be cleaned up 4 MAINTENANCE OPERATIONS continued ...

Page 15: ...0 25000 30000 0 5 1 0 1 6 2 1 2 6 3 1 3 6 4 1 4 7 5 2 5 7 6 2 6 7 7 2 Flowrate m3 h Max viscosity cps 5 bar 7 5 bar 10 bar 15 bar Continuous service Intermittent service Max service 122 F Max service 140 F Max service 158 F Max service 176 F 0 0 5 1 1 5 2 2 5 3 3 5 4 4 5 10 20 30 40 50 60 70 80 90 100 110 120 130 140 Rotation speed rpm Motor power US HP 0 20000 40000 60000 80000 100000 120000 1400...

Page 16: ...for a service pressure up to 5 bar 72 5 psi For higher pressure value one or more removable shims must be placed under the shoes Similarly for using the equipment at a lower service pressure one or more removable shims should be removed from below the shoes The number of removable shims to be added to the pre shimming shims is specified in the table below 5 2 3 PUMP NOT PRE SHIMMED IN THE FACTORY ...

Page 17: ...nitored so that it can be replaced before any breakdown should occur Preventive replacement is advisable Temperature threshold values for the liquid pumped depend directly on the materials that make up the hose Refer to technical characteristics on the cover page for the corresponding values It is important to note that the temperature of the pumped liquid influences the limits of use of the pump ...

Page 18: ...sure drop at inlet Check the inlet line see 2 4 PIPE DIAMETERS WEAK FLOW The pump hose is damaged Replace the hose see 4 1 REPLACING THE HOSE The lubricant is not suitable Empty the pump body and replace the lubricant with one that is recommended by MOUVEX The lubricant is dirty or too old Empty the pump body and replace the lubricant with a new MOUVEX lubricant Temperature of the pumped fluid is ...

Page 19: ...bezogen auf mechanische und elektrische Risiken die für rotierende Maschinen gelten NF EN 809 2009 NF EN 1672 2 2009 NF EN ISO 13857 2008 NF EN 12162 2009 ATEX Richtlinie 94 9 EG 23 März 1994 wie umgesetzt im nationalen Recht in Bezug auf Ausrüstungen für den Einsatz in explosionsgefährdeter Atmosphäre Die Konformität hat Geltung durch Anwendung folgender Normen NF EN 1127 1 1997 NF EN 13463 1 200...

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