Dover Hydro systems AquaBlend 0.2%-2% WSP Operating Manual Download Page 7

7

Fluid Filter (Required)

Install a filter of 140 mesh (104 micron) or finer 

depending on your fluid quality to prolong the working 

life of the injector and for the warranty to be valid. 

Hydro 

recommends a Twist II Clean

®

 filter that can be ordered with 

your injector. 

Mounting Injector

Securely fasten your injector to a solid object such as a wall or 

in a cold fluid line. Note arrow on injector indicates fluid flow.

 

Backflow Preventor (Recommended)

Install one that meets local code requirements.

Pressure Safety Release Device (Recommended)

Prevents pressure from exceeding specifications of the unit.

Bypass Valve Set-up (Recommended)

Allows the injector to be taken off-line for maintenance 

or storage when not in use.

Fluid-Hammer Arrester (Recommended)

Prevents fluid-hammer damage to the injector when operating 

quick closing solenoid, pneumatic or hand-operated ball 

valves on the fluid system. 

Anti-Siphon Valve (Optional)

To prevent solution from being siphoned out (from the 

solution container) into the feed lines when the upstream 

valve is shut off. The anti-siphon valve must be installed on 

the downstream outlet. 

Additional Siphoning Prevention

Place solution container on a level below the injector suction tube 

fitting. Using  the inlet side as a shut-off valve could cause full 

strength solution to siphon into the feed line.

 

Solution Container

Use any size container. A lid or cover is recommended. To connect 

your solution container, gently push the end of the suction tube 

onto the bottom of the suction tube fitting assembly.

Place the filter into the solution container at least 2" above the 

bottom and fill with at least 2" (5cm) of chemical solution.

Never Use Petroleum Based Lubricants

The injector is shipped with a thin coat of silicone around the 

seals for ease-of-assembly. Petroleum based lubricants such 

as Vaseline©, baby oil, WD40©, or motor oil on the O-rings or 

any part of the injector should never be used as this can cause 

particles to adhere and clog or damage the injector.

Check System for Leaks and Start-Up Procedures

Open the bypass valve (

A

), close inlet valve (

B

) and outlet 

valve (

C

) to prevent fluid flow into the injector. 

SLOWLY

 

turn on the main fluid line.  Run fluid flows between 5 -10 gpm 

(1100-2200 l/hr) through the plumbing system. Turn on all of the 

valves located downstream from your injector to release trapped 

air. 

SLOWLY

 turn on the inlet valve (

B

). Open the outlet valve (

C

and close valve (

A

). As fluid travels through the injector, you will 

hear a “clicking” sound. Check for leaks and correct if necessary.

Installation and Start-up

Fig. 5

Refer to Fig. 4 and Fig. 5

Suggested Installation Diagram

!

A

B

C

Summary of Contents for Hydro systems AquaBlend 0.2%-2% WSP

Page 1: ...perating Manual Adjustable Lower End Fluid Flow Range 0 04 gpm to 11 gpm 10 2500 l hr Injection Range 0 2 to 5 1 500 to 1 20 Operating Pressure 5 to 90 psi 0 3 to 6 2 bar Model 0 2 2 WSP Model 0 78 5 WSP ...

Page 2: ...Quick Start Guide 0 04 11 gpm 5 90 psi 10 2500 l h 0 34 6 2 bar ...

Page 3: ...models are designed to inject liquid concentrate or soluble powder that are recommended and approved for injection into fluid systems lt is the responsibility of the operator to determine the correct dosage settings of the unit using the chemical manufacturers recommendation for dispensing their product and to assure that proper dosage is being maintained Maintenance and Warranty Hydro Systems off...

Page 4: ...ng 3 4 npt ght bsp Housing Polyacetal POM Dosing Accuracy 10 of ratio Repeatability 5 Pressure Loss Available Upon Request Maximum Temp 100ºF 38 C Minimum Temp 34ºF 1 C Maximum vertical suction of concentrate 13 Feet 396 Centimeters Maximum horizontal suction of concentrate 49 Feet 1493 Centimeters Self Priming Yes Seal Material Available Viton acids oils pesticides Alternative material available ...

Page 5: ...to thoroughly dissolve the chemical will cause premature wear to the dosage piston gasket and the inner cylinder Please read this instruction manual thoroughly Following the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe ...

Page 6: ...is adjustable EVEN WHILE OPERATING AND UNDER PRESSURE To change feed rate see Fig 1 and Fig 2 Do not remove 79 when injector is under pressure 1 Lift lock ring on 7 Fig 1 2 Rotate Ratio Adjuster Sleeve bottom of 7 Fig 2 up or down to the desired setting Use arrows at top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the sleeve 3 Return ring to lock position by pushing down ...

Page 7: ...tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon into the feed line Solution Container Use any size container A lid or cover is recommended To connect your solution container gently push the end of the suction tube onto the bottom of the suction tube fitting assembly Place the filter into the solution container at least 2 above the bottom and fill ...

Page 8: ... FILTER Clean or replace inlet filter as required to increase the life of the unit as well as reduce pressure loss BYPASS INJECTOR When not in use place the injector in bypass mode by using the three valve bypass STORAGE For extended storage rinse injector using a minimum of 1 2 gallon see Rinse Injector After Each Use Drain water from unit Inspect lower end seals Apply thin coat of silcone to sea...

Page 9: ...urface of shaft replace shaft Step 6 Place new motor piston carefully into pump body and replace lid Step 5 Remove motor piston from pump body Step 7 Place shaft into the motor piston Step 9 Replace lower end assembly onto the pump body Step 4 Hold body firmly and unscrew the lid If lid is tight use 1 25mm socket to loosen Step 8 Rotate shaft 90 to lock into place Gently pull down to ensure shaft ...

Page 10: ...acked leaking or clogged suction tube filter Replace and or clean as necessary Check valve 11 leaking Clean and or replace as necessary Problem Cause Solution Fluid Re filling Solution Tank Check valve 11 leaking or dirty Check seat area on suction tube fitting 11 Check valve and seal must fit loose in the suction tube fitting Clean seal and inside fitting for debris Washer seal on 11 is swollen o...

Page 11: ...11 Injector Repair Parts BSP GB GB 18 Part Description of Part 102801BSP AquaBlend Body BSP 017200GB Motor Piston Replacement Kit H 017202GB Replacement Cover Kit Kit L ...

Page 12: ...t Description of Part 017210WSP 2 Adj AquaBlend Dosage Gasket Kit A 017211WSPGB 2 Adj AquaBlend Wear Kit Kit B 017213WSPGB 2 Adj AquaBlend Check Valve Kit D 017214WSPGB 2 Adj AquaBlend Maint Kit Kit E 017216WSPGB 2 Adj AquaBlend Complete Lower End Kit G 10095359GB Pick Up Tube Assy 2 ...

Page 13: ...on of Part 017220WSP 5 Adj AquaBlend Dosage Gasket Kit A 017221WSPGB 5 Adj AquaBlend Wear Kit Kit B 017223WSPGB 5 Adj AquaBlend Check Valve Kit D 017224WSPGB 5 Adj AquaBlend Maint Kit Kit E 017226WSPGB 5 Adj AquaBlend Complete Lower End Kit G 10095356GB Pick Up Tube Assy 5 ...

Page 14: ... warranty is not valid if the defects are found to be due to the product s misuse lack of maintenance fluid impurities such as sand or iron defective installation freezing fluid hammer abuse unwanted side effects due to the chemicals you choose to inject or service provided by anyone who is not an authorized service provider Hydro Systems declines any responsibility if the product is not used in c...

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