Dover HEIL DuraPack 5000 Parts And Service Manual Download

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BODY WELDMENTS

612-2856-18 – 18 YD
612-2856-20 – 20 YD
612-2856-25 – 25 YD
612-2856-27 – 27 YD
612-2856-32 – 32 YD

2.3.2

FORMULA 5000

REF PART

NO.

DESCRIPTION

REQ’D

064-3500

GUIDE TRACK – WELDMENT – L.H. – 18 yd body................... 1

064-3501

GUIDE TRACK – WELDMENT – R.H. – 18 yd body .................. 1

064-3502

GUIDE TRACK – WELDMENT – L.H. – 20 yd body................... 1

064-3503

GUIDE TRACK – WELDMENT – R.H. – 20 yd body .................. 1

064-3535

GUIDE TRACK – WELDMENT – L.H. – 25 yd body................... 1

064-3536

GUIDE TRACK – WELDMENT – R.H. – 25 yd body .................. 1

064-3506

GUIDE TRACK – WELDMENT – L.H. – 27 yd body................... 1

064-3507

GUIDE TRACK – WELDMENT – R.H. – 27 yd body .................. 1

064-3508

GUIDE TRACK – WELDMENT – L.H. – 32 yd body................... 1

064-3509

GUIDE TRACK – WELDMENT – R.H. – 32 yd body .................. 1

126-4898-018

TUBE – 18 yd body ................................................................... 2

126-4898-020

TUBE – 20 yd body ................................................................... 2

126-4898-025

TUBE – 25 yd body ................................................................... 2

126-4898-027

TUBE – 27 yd body ................................................................... 2

126-4898-032

TUBE – 32 yd body ................................................................... 2

177-4273-018

ANGLE – 18 yd body................................................................. 2

177-4273-020

ANGLE – 20 yd body................................................................. 2

177-4273-025

ANGLE –25 yd body.................................................................. 2

177-4273-027

ANGLE – 27 yd body................................................................. 2

177-4273-032

ANGLE – 32 yd body................................................................. 2

234-1012-018

PLATE, wear – upper – 18 yd body .......................................... 2

234-1012-020

PLATE, wear – upper – 20 yd body .......................................... 2

234-1012-025

PLATE, wear – upper – 25 yd body .......................................... 2

234-1012-027

PLATE, wear – upper – 27 yd body .......................................... 2

234-1012-032

PLATE, wear – upper – 32 yd body .......................................... 2

234-1013-018

PLATE, wear – lower – 18 yd body........................................... 2

234-1013-020

PLATE, wear – lower – 20 yd body........................................... 2

234-1013-025

PLATE, wear – lower – 25 yd body........................................... 2

234-1013-027

PLATE, wear – lower – 27 yd body........................................... 2

234-1013-032

PLATE, wear – lower – 32 yd body........................................... 2

234-1014

PLATE, closure.......................................................................... 2

234-1024

PLATE, closure.......................................................................... 2

234-1028-018

PLATE, track reinforcement – 18 yd body ................................... 2

234-1028-020

PLATE, track reinforcement – 20 yd body ................................... 2

234-1028-025

PLATE, track reinforcement – 25 yd body ................................... 2

234-1028-027

PLATE, track reinforcement – 27 yd body ................................... 2

234-1028-032

PLATE, track reinforcement – 32 yd body ................................... 2

137-0479

BOLSTER, rear – L.H. - (replaces 137-0405) ............................. 1

137-0480

BOLSTER, rear – R. H. - (replaces 137-0406)............................ 1

Printed in U.S.A.

ISSUED JANUARY 2006

Summary of Contents for HEIL DuraPack 5000

Page 1: ......

Page 2: ...ire the use of tools or blocking devices specially designed for the purpose Special tools should be used when and as recommended It is important to note that some warnings against the use of specific methods that can damage the product or render it unsafe are stated in the service manual It is also important to understand these warnings are not exhaustive Heil could not possibly know evaluate and ...

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Page 4: ......

Page 5: ...DuraPack 5000 PARTS AND SERVICE MANUAL Printed in U S A ISSUED JANUARY 2010 COPYRIGHT 2010 Heil Environmental TABLE OF CONTENTS Parts Manual SWS 706070 PM 0110 Service Manual SWS 706070 SM 0110 ...

Page 6: ......

Page 7: ......

Page 8: ...ire the use of tools or blocking devices specially designed for the purpose Special tools should be used when and as recommended It is important to note that some warnings against the use of specific methods that can damage the product or render it unsafe are stated in the service manual It is also important to understand these warnings are not exhaustive Heil could not possibly know evaluate and ...

Page 9: ...TS SECTION 3 CONTROLS THROTTLE ADVANCE KITS SECTION 4 HYDRAULIC CIRCUITS SECTION 5 HYDRAULIC COMPONENTS SECTION 6 ELECTRICAL SECTION 7 OPTIONAL EQUIPMENT SECTION 8 NUMERICAL INDEX SECTION 9 MAINTENANCE ADJUSTMENT 9 8 7 6 5 4 3 2 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 10: ...on World Transmission and Freightliner Chassis 272 7738 102 3 63 Allison World Transmission and Condor Chassis 272 7738 103 3 65 Allison World Transmission and General 3000 4000 RDS 272 7738 104 3 65 Allison World Transmission and General 1000 2000 RDS 272 7738 105 3 65 Printed in U S A COPYRIGHT 2006 Heil Environmental SECTION 1 GENERAL General Information 1 2 Nomenclature 1 4 Quick Reference Par...

Page 11: ...ydraulic Pump 219 1870 001 5 59 Power Miser Valve 031 3241 5 61 Dry Valve 031 3230 5 63 Front Mount 219 1893 5 65 Powr Pro Valve 031 5736 050 5 67 SECTION 4 HYDRAULIC CIRCUITS PUMP KITS Underbody 4 3 Underbody Valve 4 5 Body Tailgate Valve Return 4 7 Ejector Cylinder 4 9 Tailgate 4 11 Tailgate Valve Fittings 4 13 Roll Bar Mechanism 4 15 Arm Mechanism 4 17 Winch Mechaism 4 19 Reeving Mechanism 4 21...

Page 12: ...ailgate Camera Monitor 372 3386 3387 7 67 Second Third Camera Locations 372 3388 3389 7 69 SECTION 8 NUMERICAL INDEX 8 1 SECTION 5 HYDRAULIC COMPONENTS CON T Front Mount HOC 219 1995 5 69 Flow Regulator for HOC 219 1995 02 5 71 Tandem Vane Pump Assembly O A I 219 2269 219 2271 5 73 Tandem Vane Pump Only O A I 219 2269 001 219 2271 001 5 75 PTO Mount 219 2245 5 77 Flow Regulator for 219 2245 5 79 F...

Page 13: ...t Procedures 1 3 Safety Messages 1 4 thru 1 6 Lubrication Specifications 1 7 Assistance in Parts and Technical Support 1 9 Standard Torque Data for Nuts and Bolts 1 10 Diameters and Corresponding Cross Data 1 11 Sizing a Gear Pump 1 12 Pump Flanges 1 13 Average Density of Materials Chart 1 14 Conversion Tables 1 15 Cold Weather Warm Up Procedure 1 16 Battery Disconnect Switch 1 17 SECTION 3 PUMPS ...

Page 14: ...Unload Valves 5 14 Ejector Unload Valve 5 15 Relief Valve B 5 16 Relief C 5 16 Underbody Valve Main relief 5 16 Ejector Panel Troubleshooting 5 16 1 Mobile Hydraulic Symbols 5 17 5 18 Hydraulic Schematic 701 8426 Packer Hydraulic Flow Diagrams Packer Retract Extend 701 8426 1 Pneumatic air System Air Supply Kits 272 7464 5 19 SECTION 6 TAILGATE Specifications 6 2 Nomenclature 6 2 1 Lubrication Gui...

Page 16: ...correctly The DESCRIPTION column is used to describe the replacement parts In this column will be found indented descriptions These indented descriptions are a part of the preceding assembly or sub assembly see example below In other words the CONTROL VALVE ASSEMBLY is the main assembly and all indented descriptions under it are the parts that comprise the assembly Also in some cases sub assemblie...

Page 17: ... as those they replace and the issue date will be advanced SERIAL NUMBERS The body serial plate is located on the left side front corner of the unit HOW TO ORDER PARTS When ordering parts for a specific unit always include the body and or hopper model and serial number on your order Order parts by description part number and quantity desired Give specific instructions We want your order to reach y...

Page 18: ...AB LOCATON OF PTO OR PUMP CONTROLS SIDE ACCESS DOOR BODY TAILGATE UPPER LOWER PACKER PANEL LOCATIONS TAILGATE CONTROLS LOCATED ON OPPOSITE SIDE OF BODY TAILGATE CLAMPS EJECTOR PANEL AND CYLINDER LOCATION TAILGATE AND EJECTOR CONTROLS LOCATION PTO OR FRONT MOUNT PUMP LACATIONS ...

Page 19: ...E 31 3285 04 TAILGATE SECONDARY 31 6269 02 03 or 04 BLADE BACK OFF RELIEF set 3900 PSI 31 3245 08 AUX PORT RELIEF set 1400 PSI 31 3242 VALVE SECTIONS TAILGATE 31 3544 06 ARM WINCH ROLLBAR REEVING 31 6267 EJECTOR UNLOAD 31 6272 REGENERATIVE 31 6285 FILTER 75 0912 12 000 LB WINCH MOTOR 219 1879 SEAL KIT NO 272 4881 272 4881 272 4880 272 4880 272 4884 1 6610 007 1 6611 004 272 0938 272 0958 272 0989 ...

Page 20: ......

Page 21: ...rd units 2 17 Hydraulic Oil Tank and Parts units with pusher axle 2 17 1 Latch Kits 20 Slope for units without cart dumpers 272 7999 2 19 20 Slope for units with std center right hand dual mtd Cart dumpers 2 21 Notes and Comments 2 23 Reeving Mechanism 272 5879 2 25 Recessed Reeving Mechanism 272 9806 2 27 Roll Bar with Rollers 372 1779 2 29 Arm Mechanism 253 3925 2 31 Roll Bar 272 3923 2 33 Roll ...

Page 23: ...E WELDMENT L H 32 yd body 1 113 1241 32 SER BODY SIDE WELDMENT R H 32 yd body 1 4 113 1230 18 SIDE sheet L H 18 yd body 1 113 1231 18 SIDE sheet R H 18 yd body 1 113 1230 20 SIDE sheet L H 20 yd body 1 113 1231 20 SIDE sheet R H 20 yd body 1 113 1230 25 SIDE sheet L H 25 yd body 1 113 1231 25 SIDE sheet R H 25 yd body 1 113 1230 27 SIDE sheet L H 27 yd body 1 113 1231 27 SIDE sheet R H 27 yd body ...

Page 25: ...ANGLE 20 yd body 2 177 4273 025 ANGLE 25 yd body 2 177 4273 027 ANGLE 27 yd body 2 177 4273 032 ANGLE 32 yd body 2 15 234 1012 018 PLATE wear upper 18 yd body 2 234 1012 020 PLATE wear upper 20 yd body 2 234 1012 025 PLATE wear upper 25 yd body 2 234 1012 027 PLATE wear upper 27 yd body 2 234 1012 032 PLATE wear upper 32 yd body 2 16 234 1013 018 PLATE wear lower 18 yd body 2 234 1013 020 PLATE we...

Page 27: ...door bottom 1 6 005 3121 005 STRAP hinge 2 7 015 2274 SPACER 2 8 021 3877 BAR lock 1 9 026 1654 RING retainer 1 10 048 3891 PIN hinge 2 11 070 1451 GRIP handle 1 12 070 1562 HANDLE 1 13 047 2395 CAPSCREW 3 8 16NC x 2 1 14 FS290900 NUT jam 3 8 16NC 1 15 FS340420 PIN cotter 1 8 x 1 2 16 FS521100 WASHER flat 1 2 SAE 2 17 FS521500 WASHER flat 3 4 SAE 1 Printed in U S A COPYRIGHT 2006 Heil Environmenta...

Page 29: ...outer support left hand bracket 1 126 5724 PLATE outer support right hand bracket 1 18 126 5725 PLATE inner support left hand bracket 1 126 5726 PLATE inner support right hand bracket 1 19 126 5727 BRACE 1 20 126 5728 BRACKET 1 21 234 1476 PLATE boss reinforcing 1 22 003 4738 BOSS ejector cylinder 2 23 048 6271 PIN ejector shoe 4 24 028 0358 SHOE blade 4 25 FS101144 CAPSCREW 1 2 20NF x 3 1 2 4 26 ...

Page 31: ...207 7946 WASHER internal tooth 2 15 004 1811 LINK ASSEMBLY 2 16 004 1810 LINK 1 17 003 4114 BEARING small 1 18 003 4113 BEARING large 1 8 1 19 FS190400 FITTING grease 2 20 REF CYLINDER outside see section 5 2 21 207 2855 RETAINER 2 22 FS541100 WASHER lock 1 2 4 23 FS101122 CAPSCREW 1 2 20NNF x 1 1 4 4 24 FS190400 FITTING grease 2 25 234 0600 SER PANEL ASSEMBLY lower 1 26 055 1119 001 WASHER 2 27 0...

Page 33: ... ASSEMBLY left hand 1 207 2472 HINGE ASSEMBLY right hand 1 19 FS100932 CAPSCREW 3 8 24NF x 2 1 4 4 20 207 8891 COVER 1 21 048 5474 081 PIN 2 22 048 5474 038 PIN 4 23 022 3118 SEAL tailgate 1 24 048 5782 PIN 2 25 211 3546 LOCKWELD right hand 1 211 3547 LOCKWELD left hand 1 26 NSS PLUG pipe 1 1 27 212 1250 HEIL nameplate not shown 1 28 040 2201 COLLAR 2 29 FS100813 CAPSCREW 5 16 24NF x 5 8 4 30 FS54...

Page 35: ...N 2 2 048 7220 PIN wire lock 2 3 080 1963 STOP 2 4 080 1964 STOP 2 5 177 3540 SUPPORT 2 6 211 7853 BRACKET left hand 1 211 7854 BRACKET right hand 1 7 354 2102 TUBE 2 8 FS340730 PIN cotter 2 9 FS522300 WASHER flat 1 3 8 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 37: ...PACK FAMILY 5000 REF PART NO DESCRIPTION REQ D 1 005 3999 001 HINGE 4 2 005 3998 HINGE 4 3 047 2390 PIN quick release 2 4 047 1791 NUT wing 2 5 FS420400 SCREW 10 24 x 1 4 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 39: ...t hand 1 070 1723 HANDLE grab right hand 1 2 070 1721 ROD spacer 2 3 121 2106 STEP WELDMENT left hand 1 121 2107 STEP WELDMENT right hand 1 4 126 4868 BRACKET 2 5 FS231300 NUT lock 1 2 13NC 6 6 FS071122 CAPSCREW 1 2 13NC x 1 1 4 6 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 41: ...CE 2 6 211 5255 003 BOSS 2 7 134 7624 001 PLATE 2 8 177 4460 PLATE 2 9 177 1887 SUPPORT 2 10 211 4221 BRACKET 2 11 211 5256 BRACKET mounting 2 12 FS072070 CAPSCREW 1 8NC x 6 4 13 FS101334 CAPSCREWE 5 8 18NF x 2 1 2 A R 14 FS232000 NUT lock 1 8NC A R 15 FS271300 NUT hex 5 8 18NF A R 16 FS522000 WASHER flat 1 4 17 064 3108 GUIDE 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 200...

Page 43: ...004 STRAINER 1 15 NSS SCREW self tapping 10 24 6 16 067 0630 THERMOMETER SIGHT GAUGE 1 17 075 0896 STRAINER suction 1 18 075 0712 FILTER BREATHER change every time filter is replaced 1 19 FS071120 CAPSCREW 1 2 13NC x 1 6 20 FS541100 WASHER lock 1 2 6 21 FS781520 ELBOW 90 reducing 1 22 FS823000 ELBOW 90 street 1 23 FS881500 NIPPLE close 3 4 1 24 211 4055 BRACKET tank mounting 2 25 FS071124 CAPSCREW...

Page 45: ...0417 004 STRAINER 1 15 NSS SCREW self tapping 10 24 6 16 067 0630 THERMOMETER SIGHT GAUGE 1 17 075 0578 STRAINER suction 1 18 075 0712 FILTER BREATHER change every time filter is replaced 1 19 FS071120 CAPSCREW 1 2 13NC x 1 6 20 FS541100 WASHER lock 1 2 6 21 FS781520 ELBOW 90 reducing 1 22 FS823000 ELBOW 90 street 1 23 FS881500 NIPPLE close 3 4 1 24 211 4055 BRACKET tank mounting 2 25 FS071124 CAP...

Page 47: ...BRACE 2 13 064 3513 PLATE guide left hand 1 064 3514 PLATE guide right hand 1 14 070 1724 STOP 4 15 206 8235 BUMPER rubber 2 16 211 9977 PLATE latch 2 17 211 9978 BRACKET pivot 2 18 FS071040 CAPSCREW 7 16 14NC x 3 8 19 FS071134 CAPSCREW 1 2 13NC x 2 1 2 4 20 FS231100 NUT lock 1 2 13NC 4 21 FS281100 NUT lock 7 16 14NC 8 22 FS511000 WASHER flat 7 16 8 23 FS511100 WASHER flat 1 2 8 24 FS551000 WASHER...

Page 48: ...SLOPE for 272 9917 STANDARD MOUNT CART DUMPER 372 2232 CENTER MOUNTED CART DUMPER 372 3446 RIGHT HAND MOUNTED CART DUMPER 372 2945 DUAL MOUNTED CART DUMPERS 2 20 ISSUED NOVEMBER 2005 COPYRIGHT 2005 Heil Environmental ...

Page 51: ...1 16 211 4230 BRACKET left hand 1 17 072 1557 SHEAVE 8 x 1 3 4 bore 2 18 FS070934 CAPSCREW 3 8 16NC x 2 1 2 2 19 FS230900 NUT lock 3 8 16NC 2 20 048 5403 PIN 1 21 FS340740 PIN cotter 1 4 x 3 1 2 2 22 064 3033 GUIDE 1 23 015 2612 SPACER 1 24 FS230800 NUT lock 5 16 18NC 3 25 211 3127 SER BRACKET tailgate 1 26 211 4223 SER BRACKET weldment 1 27 054 3237 017 ELBOW 90 reducing 4 28 QC3 FFFF 139 HOSE hy...

Page 52: ...SED REEVING MECHANISM 272 9806 025 for 25 YD UNITS 272 9806 027 for 27 YD UNITS 272 9806 032 for 32 YD UNITS TO BASE END OF CYLINDER TO ROD END OF CYLINDER TO TAILGATE VALVE TO TAILGATE VALVE ON EJECTOR 2 26 ...

Page 53: ...5 1 253 2385 027 SER CHANNEL 27 yd units see page 2 35 1 253 2385 032 SER CHANNEL 32 yd units see page 2 35 1 8 054 3237 017 ELBOW 90 reducing 2 9 036 1115 TIE plastic 1 10 054 3664 007 ELBOW 90 2 11 QC3 FFFF 079 HOSE hydraulic 1 12 QC3 FFFF 139 HOSE hydraulic 1 13 072 1555 SHEAVE ASSEMBLY 6 OD 1 14 003 4748 BUSHING bronze 1 15 072 1571 SHEAVE 1 16 048 5537 PIN 1 17 FS190700 FITTING grease 1 18 FS...

Page 55: ... BUSHING bronze 1 17 072 1573 SHEAVE 1 18 072 1558 SHEAVE ASSEMBLY 2 1 2 O D 1 19 003 4213 BUSHING bronze 1 20 072 1559 SHEAVE 1 21 113 2057 COVER 1 22 113 2058 025 COVER for 25 yd units 1 113 2058 027 COVER for 27 yd units 1 113 2058 032 COVER for 32 yd units 1 23 211 4223 BRACKET cylinder 1 24 040 2220 COLLAR pin 2 25 126 2825 BRACE 1 26 126 2826 BRACE 1 27 126 2827 BRACE 1 28 211 4224 BRACKET 1...

Page 57: ...FITTING grease 1 8 NPT x straight 6 11 FS100934 CAPSCREW 3 8 24NF x 2 3 4 6 12 040 2071 COLLAR retaining 2 13 FS240900 NUT lock 3 8 24NF A R 14 048 5371 044 PIN 6 15 211 3292 BRACKET cylinder left hand 2 211 3293 BRACKET cylinder right hand 2 16 040 2071 COLLAR 2 17 REF CYLINDER roll bar see section 5 2 18 FS100926 CAPSCREW 3 8 24NF x 1 3 4 4 19 014 1537 PAD 2 20 080 1294 STOP 2 21 FS510900 WASHER...

Page 59: ...ft right hand 1 093 1785 SER ARM ASSEMBLY lift left hand 1 19 048 2271 006 PIN roll 1 20 040 1678 COLLAR 1 21 053 0897 LATCH 1 22 NSS WASHER flat 1 23 REF CYLINDER arm see section 5 2 24 048 2852 PIN 2 25 230 0001 01 FITTING grease 2 26 048 2850 PIN 2 27 FS090721 CAPSCREW 1 4 28NF X 1 8 28 FS510700 WASHER flat 1 4 8 29 14 1536 PAD 4 30 080 1296 STOP side arm left hand not shown 2 080 1297 STOP sid...

Page 61: ... FS100934 CAPSCREW 3 8 24NF x 2 3 4 6 12 FS190400 FITTING grease 1 8 NPT x straight A R 13 121 1395 STEP ASSEMBLY 2 14 48 5371 44 PIN 6 15 211 3292 BRACKET cylinder left hand 2 211 3293 BRACKET cylinder right hand 2 16 40 2071 COLLAR 1 17 REF CYLINDER roll bar see section 5 2 18 FS100926 CAPSCREW 3 8 24NF x 1 3 4 4 19 64 3513 PLATE guide left hand 1 64 3514 PLATE guide right hand 1 20 126 4869 CAP...

Page 63: ...WELDMENT 1 10 FS190400 FITTING grease 1 8 NPT x straight 6 11 FS100934 CAPSCREW 3 8 24NF x 2 3 4 6 12 040 2071 COLLAR retaining 2 13 FS240900 NUT lock 3 8 24NF A R 14 048 5371 044 PIN 6 15 211 3292 BRACKET cylinder left hand 2 211 3293 BRACKET cylinder right hand 2 16 040 2071 COLLAR 2 17 REF CYLINDER roll bar see section 5 2 18 FS100926 CAPSCREW 3 8 24NF x 1 3 4 4 19 014 1537 PAD 2 20 080 1294 ST...

Page 65: ...NUT lock 1 2 13NC 2 6 REF MOTOR winch see section 5 1 7 211 2744 BRACKET rear light 1 8 45 0999 COUPLING includes chain and couplings 1 9 112 3994 COVER 1 10 207 3530 BRACKET winch 1 11 211 0944 BRACE 2 12 207 3036 COVER 1 13 207 3540 COVER 2 97 0458 CABLE ASSEMBLY winch 1 14 97 0377 ROPE wire 1 15 97 0458 01 SLEEVE swage 1 16 35 2072 THIMBLE 1 17 53 1964 HOOK 1 Printed in U S A COPYRIGHT 2006 Hei...

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Page 67: ...01 3 29 320 Peterbilt Chassis with Allison World Transmission 272 3183 03 3 31 Freightliner Chassis with Allison World Transmission 272 3183 05 3 33 Manual Transmission 272 3183 07 3 35 Sterling Actera Chassis with Allison World Transmission 272 3183 010 3 37 Mack Granite Chassis with Allison World Transmission 272 3183 011 3 39 Navistar NGV Chassis with Allison World Transmission 272 3183 0103 3 ...

Page 69: ...TTING grease 1 8 NPT x straight 3 15 032 1492 YOKE 1 16 048 3127 006 PIN clevis 4 17 FS340412 PIN cotter 1 8 x 3 4 6 18 FS071134 CAPSCREW 1 2 20NF x 2 1 2 1 19 FS070820 CAPSCREW 5 16 18NC x 1 1 20 FS230800 NUT lock 5 16 18NC 1 21 032 1492 YOKE 1 22 013 5014 LEVER 2 23 027 4676 ROD 2 24 032 1003 YOKE 1 25 032 0991 YOKE 2 26 048 3997 PIN clevis 2 27 211 3192 BRACKET ASSEMBLY 1 28 FS190490 FITTING gr...

Page 71: ...1 BRACKET 1 11 211 4094 BRACKET 1 12 FS070920 CAPSCREW 3 8 16NC x 1 1 13 FS100934 CAPSCREW 3 8 24NF x 2 1 2 1 14 FS240900 NUT lock 3 8 24NF 1 15 FS190400 FITTING grease 1 8 NPT 1 16 003 3567 BEARING 2 17 027 3651 099 ROD control 1 18 048 2271 012 PIN roll 1 19 070 1441 HANDLE ASSEMBLY 1 20 108 3856 KIT throttle switch includes items 21 thru 26 1 21 108 0025 RING terminal 2 22 108 2279 SWITCH 1 108...

Page 73: ...F x 2 1 2 1 6 027 4981 ROD control 1 7 040 2058 COLLAR lock 1 8 048 3127 004 PIN clevis 1 9 032 1010 YOKE left hand thread 1 10 FS211100 NUT jam left hand thread 1 11 FS340212 PIN cotter 2 12 027 4677 ROD 1 13 FS301100 NUT jam 1 2 20NF 1 14 032 0991 YOKE 1 15 048 3997 PIN clevis 1 16 027 4679 KIT tie rod for 4 section valve 1 17 054 7334 004 TUBE hydraulic 1 18 070 1172 GRIP handle 1 Printed in U ...

Page 74: ...UMPER 372 1561 RIGHT HAND 372 1562 LEFT HAND 3 7 1 B COPYRIGHT 2006 HEIL Environmental ISSUED JANUARY 2006 A D F C A B 6 18 21 3 D C F 4 3 31 28 25 11 5 21 29 30 22 10 24 23 10 19 22 16 17 21 1 13 8 2 21 6 19 12 15 9 29 27 30 28 7 9 14 21 7 2 22 32 30 28 ...

Page 75: ...6 CLEVIS pin special 2 11 048 3997 CLEVIS pin special 1 12 048 5434 PIN tailgate control 1 13 048 5436 PIN tailgate control 1 14 070 0680 GRIP handle 1 15 070 1842 ASSEMBLY control handle 1 070 1831 ROD control handle 1 16 311 0679 TUBE support 1 17 311 0681 CAP support tube 1 18 FS071120 CAPSCREW 1 2 13 NC x 1 0 1 19 FS190400 FITTING grease 1 8 NPT stright 1 20 FS190700 FITTING grease 1 4 28 stri...

Page 77: ... 10 040 2070 COLLAR lock 1 11 048 5467 PIN left hand 1 12 070 1391 HANDLE KNOBS 1 13 FS19 0790 FITTING grease 90 1 4 28 1 14 047 2186 CAPSCREW 1 2 20 X 3 1 16 032 1011 ASSEMBLY yoke 1 17 FS30 1100 JAM NUT 1 2 20 6 18 FS34 0412 COTTER PIN 1 8 X 3 4 2 19 FS591 100 WASHER lock 1 2 3 20 FS51 1100 WASHER flat 1 2 1 21 032 1492 CLEVIS pin 1 22 FS24 1100 NUT lock 1 2 13 1 23 027 4888 KIT tie rod 5 spool ...

Page 79: ...9 0032 KIT micro relay see section 5 1 4 108 4476 LOOM electrical 8ft 5 108 4827 005 CONNECTOR 3 wkay male 1 6 108 4827 111 TERMINAL male 2 7 108 4827 131 SEAL cable 2 8 108 4827 133 PLUG cavity not shown 1 9 108 5233 015 WIRE 16 GA blue 18ft 10 108 5233 017 WIRE 16 GA black 1ft 11 108 5233 022 WIRE 16 GA white 1ft Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 81: ... 001 TEK SCREW not shown 2 4 108 4476 LOOM electrical 8ft 5 108 4827 005 CONNECTOR 3 way male 1 6 108 4827 111 TERMINAL male 2 7 108 4827 131 SEAL cable 2 8 108 4827 133 PLUG cavity 1 9 108 5233 015 WIRE 16 GA dark blue 1ft 10 108 5233 021 WIRE 16 GA brown 8ft 11 108 5233 022 WIRE 16 GA white 2ft 12 108 5233 024 WIRE 16 GA yellow 8ft Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUAR...

Page 83: ... 15 3 108 2648 DIODE 3 4 108 4827 005 CONNECTOR 3 way male 1 5 108 4827 111 TERMINAL male 3 6 108 4827 131 SEAL cable 1 7 108 5717 002 CONNECTOR butt 16 14 4 8 108 5717 003 CONNECTOR butt 12 10 6 9 108 6718 800 WIRE 18 GA brown 800 3ft 10 108 3647 CONNECTOR closed end 1 11 108 7114 03 PIN Mack VECU 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 85: ...ee section 6 1 2 108 4827 132 SEAL cable 2 3 108 4827 005 CONNECTOR 3 way male 1 4 108 4827 111 TERMINAL male 2 5 108 4827 133 PLUG cavity 1 6 108 4943 003 TERMINAL ring 6 1 7 108 6716 800 WIRE 16 GA brown 800 18 inches 8 108 6716 GND WIRE 16 GA GND 1 ft 9 212 2777 013 DECAL 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 87: ...K SCREW not shown 2 4 108 4476 LOOM electrical 8ft 5 108 7114 005 PIN Mercedes Benz 1 6 108 4827 005 CONNECTOR 3 way male 1 7 108 4827 111 TERMINAL male 2 8 108 4827 131 SEAL cable 2 9 108 4827 133 PLUG cavity 1 10 108 5233 024 WIRE 16 GA yellow 8ft 11 108 6761 800 WIRE 16 GA brown 800 1ft 12 108 6761 GND WIRE 16 GA white GND 2ft 14 212 2773 013 DECAL 2 Printed in U S A COPYRIGHT 2006 Heil Environ...

Page 89: ...ical 8ft 5 108 4827 005 CONNECTOR 3 way male 1 6 108 4827 111 TERMINAL male 2 7 108 4827 131 SEAL cable 2 8 108 4827 133 PLUG cavity 1 9 108 4815 113 SOCKET 1 10 108 5233 021 WIRE 16 GA brown 1 ft 11 108 5233 024 WIRE 16 GA yellow 8 ft 12 108 5717 003 SPLICE butt 1 13 108 7583 038 SHRINK tube 3 inches 14 108 6761 800 WIRE 16 GA brown 800 8 ft 12 108 6761 GND WIRE 16 GA white GND 2 ft 14 212 2773 0...

Page 91: ...le 1 5 108 4827 111 TERMINAL male 4 6 108 4827 131 SEAL cable 2 7 108 4827 133 PLUG cavity 2 8 108 5233 015 WIRE 16 GA blue 10 ft 9 108 5233 025 WIRE 16 GA green 10 ft 10 108 5717 002 CONNECTOR butt 1 11 108 5717 003 SPLICE butt 1 12 108 6363 SHRINK tube 6 inches 13 108 6761 800 WIRE 16 GA brown 800 4 ft 14 108 6761 GND WIRE 16 GA white GND 4 ft 15 108 8264 PIN female 2 16 212 2773 013 DECAL 2 Pri...

Page 93: ...10 3 069 0032 KIT micro relay see section 6 2 4 108 4476 LOOM electrical 8ft 5 108 4827 007 CONNECTOR 4 way male 1 6 108 4827 111 TERMINAL male 3 7 108 4827 131 SEAL cable 3 8 108 4827 133 PLUG cavity 3 9 108 5233 015 WIRE 16 GA blue 18 ft 10 108 5233 017 WIRE 16 GA black 1 ft 11 108 5233 022 WIRE 16 GA white 1 ft 12 108 8269 PIN Navistar 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED...

Page 95: ...8 4827 111 TERMINAL male 3 5 108 4827 131 SEAL cable 3 6 108 4827 133 PLUG cavity 2 7 108 5233 017 WIRE 16 GA black 18 inches 8 108 5233 022 WIRE 16 GA white 12 inches 9 108 5233 024 WIRE 16 GA yellow 12 inches 10 108 5717 003 SPLICE butt 1 11 108 6363 SHRINK tube 6 inches 12 108 6761 800 WIRE 16 GA brown 800 30 inches 13 108 6761 GND WIRE 16 GA white GND 4 ft 14 212 2773 013 DECAL 2 Printed in U ...

Page 97: ... 2151 001 SCREW tek 2 4 108 4827 005 CONNECTOR 3 way male 1 5 108 4827 111 TERMINAL male 3 6 108 4827 131 SEAL cable 3 7 108 5034 003 LOOM electrical 12 ft 8 108 6761 800 WIRE 16 GA brown 800 12 ft 9 108 6761 801 WIRE 16 GA brown 801 12 ft 10 108 6761 GND WIRE 16 GA white GND 2 ft 11 212 2773 013 DECAL 1 12 212 2777 014 DECAL throttle limit 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSU...

Page 98: ...ON NON ELECTRONIC 272 3183 001 SOLENOID CIRCUIT TO CHASSIS STARTER 1 2 1 2 3 86 SWITCH REF TRANSMISSION NEUTRAL SWITCH HARNESS REF TRANSMISSION NEUTRAL 30 87 85 86 30 85 87 87A 4 4 3 6 6 3 28 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 99: ... female 2 2 108 4827 003 PLUG 2 way male 2 3 108 4827 006 PLUG 3 way female 1 4 108 4827 011 TERMINAL male 4 5 108 4827 012 TERMINAL female 7 6 108 4827 013 SEAL cable 11 7 108 4476 LOOM 1ft 8 108 6752 RELAY 1 9 FS070715 CAPSCREW 1 4 20NC x 3 4 1 10 FS230700 NUT lock 1 4 20NC 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 101: ...SON WORLD TRANSMISSION 272 3183 003 3 31 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 108 4827 006 CONNECTOR 3 way female 1 2 108 4827 012 TERMINAL female 2 3 108 4827 013 SEAL cable 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 102: ...83 005 CONNECT 12v DC 15 AMP FROM HEIL CONTROLS REAR OF CONNECTOR NOTE INSERT TERMINAL INTO TO PIN OUT E FOR 12v OUTPUT CONNECT HEIL NEUTRAL SIGNAL WIRE TO PIN OUT F C B A DASH UNDER CURB SIDE PANEL LOCATED FREIGHTLINER FUSE 3 32 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 103: ...T for FREIGHTLINER CHASSIS and ALLISON WORLD TRANSMISSION 272 3183 005 3 33 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 108 6783 TERMINAL packard 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 105: ...MULA 5000 REF PART NO DESCRIPTION REQ D 1 054 7350 TUBING shrink 2 2 054 8881 003 FITTING reducer brass 1 3 108 4943 003 TERMINAL ring 2 4 108 5617 SWITCH pressure N C 1 5 354 0202 006 TEE male 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 107: ...EQ D 1 069 0032 RELAY KIT see section 6 1 2 047 2151 001 SCREW tech 1 3 108 4470 LOOM electrical 6 ft 4 108 5233 022 WIRE 16 GA WHITE 5 ft 5 108 6716 IGN WIRE 16 GA IGN 30 inches 6 108 6716 900 WIRE 16 GA pink 900 30 inches 7 212 2777 008 DECAL neutral 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 109: ...H KIT for MACK GRANITE CHASSIS And ALLISON WORLD TRANSIMISSION 272 3183 011 3 39 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 108 7148 SOCKET 3 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 110: ...TRAL SWITCH KIT for NAVISTAR NGV CHASSIS And ALLISON WTECH TRASMISSION 272 3183 103 3 40 FOR CHASSIS WITHOUT AUTO NEUTRAL FOR CHASSIS WITH AUTO NEUTRAL ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 111: ... NO DESCRIPTION REQ D 1 069 0032 RELAY KIT see section 6 1 2 047 2151 001 SCREW tech 1 3 108 4470 LOOM electrical 3 ft 4 108 5233 022 WIRE 16 GA WHITE 3 ft 5 108 5717 002 CONNECTOR butt 3 6 108 6363 TUBE shrink 3 7 212 2777 008 DECAL neutral 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 113: ...A 5000 REF PART NO DESCRIPTION REQ D 1 047 2151 001 SCREW tek 1 2 069 0032 RELAY see section 6 1 3 108 4470 LOOM 3 FT 4 108 5233 017 WIRE 16GA black 3 FT 5 108 7114 004 TERMINAL ECU 2 6 212 2777 017 DECAL pump overspeed 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 115: ...6 LOOM split 15 ft 4 108 4827 005 CONNECTOR 3 way male 1 5 108 4827 111 TERMINAL male 3 6 108 4827 131 SEAL cable 3 7 108 4827 133 PLUG cavity 2 8 108 5233 022 WIRE 16AWG white 12 ft 9 108 6716 900 WIRE 16AWG pink 900 3 ft 10 108 6716 IGN WIRE 16AWG black IGN 40 inches 11 108 7114 004 PIN 2 12 212 2777 008 DECAL neutral 1 Printed in U S A COPYRIGHT 2005 Heil Environmental ISSUED DECEMBER 2005 ...

Page 117: ...476 LOOM split 15 ft 4 108 4827 005 CONNECTOR 3 way male 1 5 108 4827 111 TERMINAL male 3 6 108 4827 131 SEAL cable 3 7 108 4827 133 PLUG cavity 2 8 108 5233 022 WIRE 16AWG white 12 ft 9 108 6716 900 WIRE 16AWG pink 900 3 ft 10 108 6716 IGN WIRE 16AWG black IGN 40 inches 11 108 7114 004 PIN 2 12 212 2777 008 DECAL neutral 1 Printed in U S A COPYRIGHT 2005 Heil Environmental ISSUED DECEMBER 2005 ...

Page 118: ...ATIC DIAGRAM CHASSIS AIR FROM TO 100 PSI NOTE ADJUST REGULATOR PRESSURE OUTLET PRESSURE INLET CONNECT TO UNIT CONTROLS DRAIN LINE CONNECT TO CHASSIS SYSTEM PRESSURE CHASSIS AIRLINE 3 48 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 119: ...68 004 CONNECTOR 1 4 pipe x 1 4 tube 1 7 054 8470 004 ELBOW 90 1 4 pipe x 1 4 tube 1 8 054 8472 002 TEE 1 4 1 9 054 8739 002 ELBOW 90 street 1 4 NPT 1 10 054 8740 002 TEE street 1 11 054 8925 002 PLUG pipe 1 4 1 12 054 8927 002 NIPPLE pipe 1 4 1 13 075 0721 FILTER REGULATOR with gauge 1 14 108 4498 LOOM electrical 20ft 15 211 9966 BRACKET filter regulator 1 16 FS640400 COUPLING pipe 1 Printed in U...

Page 120: ...72 7464 002 CONNECT TO CHASSIS SYSTEM PRESSURE INLET PRESSURE PRESSURE OUTLET CONNECT TO UNIT CONTROLS CHASSIS AIR FROM PNEUMATIC DIAGRAM CHASSIS AIRLINE DRAIN LINE 3 50 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 121: ... 1 4 tube 1 5 054 8468 004 CONNECTOR 1 4 pipe x 1 4 tube 1 6 054 8470 004 ELBOW 90 1 4 pipe x 1 4 tube 1 7 054 8472 002 TEE 1 4 1 8 054 8740 002 TEE street 1 9 054 8925 002 PLUG pipe 1 4 1 10 075 0721 FILTER REGULATOR with gauge 1 11 108 4498 LOOM electrical 20ft 12 211 9967 BRACKET filter regulator 1 16 FS640400 COUPLING pipe 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 200...

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Page 124: ... EOS ELECTRONIC OVERSPEED SWITCH KIT ALLISON WORLD TRANSMISSION MR MACK CHASSIS MACK MR 272 7738 011 MACK GRANITE 272 7738 014 3 56 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 125: ... KIT ALLISON WORLD TRANSMISSION MR MACK CHASSIS MACK MR 272 7738 011 MACK GRANITE 272 7738 014 3 57 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 108 7148 SOCKET 3 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 127: ...EQ D 1 069 0032 RELAY see section 6 1 2 047 2151 001 SCREW tek 1 3 108 4470 LOOM 6 4 108 5233 017 WIRE 16GA black 60 inches 5 108 6716 623 WIRE 18GA red 623 30 inches 6 108 6717 620 WIRE 18GA red 620 30 inches 7 212 2777 017 DECAL pump overspeed 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 129: ...A 5000 REF PART NO DESCRIPTION REQ D 1 047 2151 001 SCREW tek 1 2 069 0032 RELAY see section 6 1 3 108 4470 LOOM 3 FT 4 108 5233 017 WIRE 16GA black 3 FT 5 108 5233 022 WIRE 16GA white 3 FT 6 212 2777 017 DECAL pump overspeed 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 131: ...02 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 047 2151 001 SCREW tek 1 2 069 0032 RELAY see section 6 1 3 108 4470 LOOM 3 FT 4 108 5233 017 WIRE 16GA black 3 FT 5 108 7114 004 TERMINAL ECU 2 6 212 2777 017 DECAL pump overspeed 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 133: ...ANSMISSION CONDOR CHASSIS 272 7738 103 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 069 0032 RELAY see section 6 1 2 047 2151 001 SCREW tek 1 3 212 2777 017 DECAL pump overspeed 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 135: ...000 3 67 REF PART NO DESCRIPTION REQ D 1 047 2151 001 SCREW tek 1 2 069 0032 RELAY KIT see section 6 1 3 108 4470 LOOM electrical 3 ft 4 108 5233 022 WIRE 16 GA white 3 ft 5 108 7114 004 TERMINAL 1 6 212 2777 008 DECAL neutral 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

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Page 137: ...41 MR Mack 272 3460 4 43 Kenworth Peterbilt 272 6486 4 45 Navistar 272 8040 272 8040 01 4 47 Pump Bracket Assembly Mack Granite 372 2749 4 47 2 Pump Bracket Assembly GMC Chassis 372 3074 4 47 4 International 372 0762 4 47 6 Pump Kits Front Mount with Overspeed 272 5855 4 48 Hose Kit 272 5630 4 50 Front Mount with Flow Control 272 5857 4 52 Flow Control Kit 272 5898 4 54 Front Mount with Flow Contr...

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Page 139: ... Shift Kit without Overspeed 108 5355 4 75 Pressure Gauge Kit 4 77 Pump Kits Front Mount Tandem Pump 372 2906 4 79 Front Mount Tandem Pump 372 2247 4 81 PTO Mount Tandem Pump 372 2268 4 83 PTO Mount Tandem Pump 372 2936 4 85 HOC Mount Tandem Pump 372 2645 4 87 Pressure Switch Kit 372 2966 4 88 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 141: ... ELBOW bulkhead 3 21 054 3533 006 UNION bulkhead 3 22 054 3535 007 UNION bulkhead 1 23 054 3535 010 UNION bulkhead 3 24 054 3667 003 ELBOW adapter 1 25 054 7324 ELBOW w port 1 26 054 7478 ELBOW 90 reducing 1 27 054 8800 FITTING test 1 28 057 2428 037 HOSE hydraulic ejector cylinder 1 29 057 2429 037 HOSE hydraulic ejector cylinder 1 30 207 2938 003 CHANNEL 2 31 207 2938 014 CHANNEL 3 32 311 0673 B...

Page 143: ...c 1 2 roof 27 yd units 2 354 2093 TUBE hydraulic 1 roof 32 yd units 1 44 354 1882 TUBE hydraulic front head 1 45 354 1883 TUBE hydraulic front head 1 46 354 1884 TUBE hydraulic front head 1 47 354 1885 TUBE hydraulic front head 1 48 354 1886 TUBE hydraulic 1 roof 20 yd units 1 354 2002 TUBE hydraulic 1 roof 25 yd units 1 354 2091 TUBE hydraulic 1 roof 27 yd units 1 354 2094 TUBE hydraulic 1 roof 3...

Page 145: ...54 1376 TUBE hydraulic 1 10 054 3237 011 ELBOW 90 reducing 1 11 054 3341 006 CONNECTOR 1 12 054 3340 006 ELBOW 90 1 13 054 7324 ELBOW 90 1 14 REF VALVE ejector unload see section 5 1 15 REF VALVE underbody see section 5 1 16 054 7478 ELBOW 90 tall 1 18 054 3344 007 TEE 1 19 FS100836 CAPSCREW 5 16 24NF x 2 3 4 2 20 FS550800 WASHER lock 5 16 2 21 FS240800 NUT lock 5 16 24NF 2 23 031 5601 DISCONNECT ...

Page 147: ...7 TUBE hydraulic 27 yd body 1 354 1359 032 TUBE hydraulic 32 yd body 1 6 054 3185 016 ELBOW 90 1 1 7 354 0835 TUBE hydraulic 1 8 354 1357 TUBE hydraulic 1 9 036 1474 010 CLAMP tube 1 A R 10 354 1356 TUBE hydraulic used on earlier units 1 354 1710 TUBE hydraulic used on latest units 1 11 054 3535 010 FITTING bulkhead 1 2 12 311 0683 BRACKET bulkhead 1 13 207 2938 008 CHANNEL clamp A R 16 311 1151 B...

Page 149: ...ulic 1 2 1 4 054 3185 008 ELBOW 90 1 2 1 5 054 3185 010 ELBOW 90 5 8 1 6 057 2428 037 HOSE hydraulic 1 7 057 2429 037 HOSE hydraulic 1 8 311 1263 BRACKET bulkhead 1 9 354 1442 TUBE hydraulic 5 8 1 10 354 1443 TUBE hydraulic 1 2 1 11 054 3533 006 UNION bulkhead 1 2 1 12 054 3533 007 UNION bulkhead 5 8 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

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Page 153: ...23 006 TEE 1 16 054 4571 021 TUBE hydraulic 2 17 054 6462 TUBE hydraulic 2 18 054 6463 TUBE hydraulic 2 19 FS231100 NUT lock 1 2 13NC 4 20 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 21 054 7342 TUBE hydraulic 1 22 FS100915 CAPSCREW 3 8 24NF x 3 4 8 23 054 7506 005 TEE 1 24 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 25 054 7363 TUBE hydraulic 1 26 054 7364 TUBE hydraulic 1 27 QC3 FFFF 068 HOSE hydraulic ejecto...

Page 155: ...8 HOSE hydraulic ejector unload 1 5 054 7343 TUBE hydraulic 1 6 054 7341 ELBOW 90 with spud 1 7 054 3340 008 ELBOW 90 1 8 054 7342 TUBE hydraulic 1 9 054 3341 008 CONNECTOR 2 10 054 7340 TUBE hydraulic 2 11 QV6 FHFK 78 HOSE hydraulic pressure 1 12 QX5 FHFH 48 HOSE hydraulic special 4 13 054 3629 008 ELBOW 45 2 14 054 3623 008 TEE 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY ...

Page 157: ...R roll bar see section 5 1 10 054 7137 TUBE hydraulic 1 11 054 2988 005 ELBOW 90 2 12 057 2145 031 HOSE hydraulic 2 13 054 3237 017 ELBOW 90 reducing 2 14 207 8975 TUBE hydraulic 1 15 054 7402 TUBE hydraulic 1 16 FS100813 CAPSCREW 5 16 24NF x 5 8 6 17 036 1122 006 CLAMP tube 18 18 FS070713 CAPSCREW 1 4 20NC x 5 8 2 19 FS230700 NUT lock 1 4 20NC 2 20 077 6846 SUPPORT 6 21 FS540800 WASHER lock 5 16 ...

Page 159: ... arm see section 5 1 10 FS070715 CAPSCREW 1 4 20NC x 5 8 6 11 077 8302 BRACKET 2 12 054 7137 TUBE hydraulic 1 13 057 2145 031 HOSE hydraulic 2 14 054 3237 017 ELBOW 90 reducing 2 15 207 8975 TUBE hydraulic 1 16 054 7402 TUBE hydraulic 1 17 FS230700 NUT lock 1 4 20NC 2 18 077 6846 SUPPORT 6 19 036 1122 006 CLAMP tube 14 20 FS100813 CAPSCREW 5 16 24NF x 5 8 6 21 FS540800 WASHER lock 5 16 6 22 025 04...

Page 161: ...A 5000 REF PART NO DESCRIPTION REQ D 1 REF WINCH ASSEMBLY see section 5 1 2 054 3007 007 CONNECTOR 2 3 057 2144 037 HOSE hydraulic 2 4 054 3237 017 ELBOW 90 reducing 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 163: ...ESCRIPTION REQ D 1 054 3237 017 ELBOW 90 reducing 4 2 QC3 FFFF 079 HOSE hydraulic 1 3 QC3 FFFF 139 HOSE hydraulic 1 4 025 0472 PLUG 2 5 206 7561 CLAMP 5 6 REF CYLINDER reeving see section 5 1 Printed in U S A COPYRIGHT2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 165: ...2 3 054 3185 006 ELBOW 90 2 4 054 9467 TUBE hydraulic 2 5 QC2 EEEE 021 HOSE hydraulic 2 6 054 9455 TUBE hydraulic 1 7 054 9456 TUBE hydraulic 1 8 054 3533 005 CONNECTOR bulkhead 2 9 QC2 FEFE 019 HOSE hydraulic 1 10 QC2 FEFE 021 HOSE hydraulic 1 11 054 3340 005 ELBOW 90 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 166: ...15 3 17 10 30 4 9 14 6 27 18 11 16 8 14 29 6 4 12 9 9 6 6 6 19 3 17 11 15 3 10 18 16 4 12 13 7 7 13 15 4 A 28 27 C B B B 4 29 30 9 4 3 11 11 3 18 17 18 17 6 6 1 C B 20 21 25 24 2 5 22 23 2 9 9 28 2 5 2 9 9 9 27 A 22 2 9 2 9 5 27 26 20 21 23 24 14 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 167: ...372 1522 002 2 354 2156 TUBE hydraulic 372 1522 001 1 15 354 2449 TUBE hydraulic 372 1522 002 1 354 2158 TUBE hydraulic 372 1522 001 1 16 354 2450 TUBE hydraulic 372 1522 002 1 354 2444 TUBE hydraulic 372 1522 001 2 17 FS070713 CAPSCREW 1 4 20 NC x 5 8 Only on 372 1522 002 1 18 FS100813 CAPSCREW 5 16 24 NC x 1 25 5 19 FS230700 LOCKNUT 1 4 20 NC 372 1522 002 2 FS230700 LOCKNUT 1 4 20 NC 372 1522 00...

Page 169: ...nits 1 14 057 1719 010 FITTING pressure hose 2 15 057 1719 HOSE pressure bulk 7ft 16 057 2172 HOSE suction 2 6ft 17 058 8579 006 FITTING suction hose 2 18 074 4498 032 CLAMP suction hose 4 19 211 9851 SUPPORT bracket 2 20 263 0042 WIRE lock 2 21 FS070920 CAPSCREW 3 8 16NC x 1 3 22 FS071322 CAPSCREW 5 8 11NC x 1 1 4 2 23 FS071330 CAPSCREW 5 8 11NC x 2 4 24 FS230900 NUT lock 3 8 16NC 3 25 FS231300 N...

Page 171: ...e ends 1 8 057 1719 010 FITTING hose 2 9 FS933023 REDUCER bell 1 1 4 1 10 057 2172 HOSE hydraulic suction 2 12ft 11 058 8579 006 FITTING suction hose 2 12 074 4498 032 CLAMP sluction hose 4 13 211 9851 BRACKET hose support 10 14 FS070920 CAPSCREW 3 8 16NC x 1 11 FS520900 WASHER flat 3 8 22 FS230900 NUT lock 3 8 16NC 11 15 FS071122 CAPSCREW 1 2 13NC x 1 1 4 4 FS541100 WASHER lock 1 2 4 16 FS882200 ...

Page 173: ...0NC x 1 4 4 047 2193 SETSCREW 2 5 263 0042 WIRE lock 1 6 311 1634 00L BRACKET bumper extension left hand 1 7 311 1634 00R BRACKET bumper extension right hand 1 8 FS521100 WASHER flat 1 2 6 9 FS231100 NUT lock 1 2 13NC 6 10 FS551000 WASHER lock 7 16 4 11 FS071124 CAPSCREW 1 2 13NC x 1 1 2 4 12 FS021134 BOLT carriage 1 2 13NC x 2 1 2 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUAR...

Page 175: ...Q D 1 030 0705 009 DRIVE LINE 1 2 047 1794 CAPSCREW 7 16 20NC x 1 4 3 047 2193 SETSCREW 2 4 177 2070 CHANNEL pump support 1 5 211 3298 BRACKET pump 1 6 263 0042 WIE lock 1 7 311 0210 BRACKET pump 2 8 FS511000 WASHER lock 7 16 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 177: ... BRACKET pump 1 2 030 0617 DRIVE LINE 1 3 047 1794 CAPSCREW 7 16 20NF x 1 4 4 177 2407 SUPPORT pump bracket 1 5 FS071122 CAPSCREW 1 2 13NC x 1 1 4 8 6 FS231100 NUT lock 1 2 13NC 12 7 FS511100 WASHER flat 1 2 8 8 FS551000 WASHER lock 7 16 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 179: ...2 211 5511 GUARD pump 1 3 211 3272 BRACKET pump mounting 1 4 FS231100 NUT lock 1 2 13NC A R 5 FS071124 CAPSCREW 1 2 13NC x 1 1 2 A R 6 030 0705 005 DRIVE LINE 1 7 047 2193 SETSCREW 2 8 263 0042 WIRE lock 1 9 047 1794 BOLT drive line 4 10 FS551000 WASHER lock 7 16 4 11 FS190400 FITTING grease 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 181: ...ne 4 3 047 2193 SETSCREW 2 4 055 1391 007 WASHER flat 5 8 8 5 211 4792 BRACKET pump 1 6 263 0042 LOCKWIRE 1 11 FS071130 CAPSCREW 1 2 13NC x 2 4 12 FS081332 CAPSCREW 5 8 11NC x 2 1 4 4 13 FS231100 NUT lock 1 2 13NC 4 14 FS231300 NUT lock 5 8 11NC 4 15 FS551000 WASHER lock 7 16 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 183: ...HER flat 5 8 12 6 080 1604 001 EXTENSION bumper right hand 1 7 080 1604 002 EXTENSION bumper left hand 1 8 177 4000 SUPPORT pump 1 9 211 3298 BRACKET pump 1 10 263 0042 LOCKWIRE 1 11 FS081132 CAPSCREW 1 2 13NC x 2 1 4 4 12 FS081334 CAPSCREW 5 8 11NC x 2 1 2 6 13 FS231100 NUT lock 1 2 13NC 4 14 FS231300 NUT lock 5 8 11NC 6 15 FS551000 WASHER lock 7 16 4 Printed in U S A COPYRIGHT 2006 Heil Environm...

Page 185: ...30 705 003 DRIVE LINE 1 4 047 1794 CAPSCREW 7 16 20NF x 1 4 5 047 2193 SETSCREW 2 6 263 0042 WIRE lock 1 7 FS071122 CAPSCREW 1 2 13NC x 1 A R 8 FS231100 NUT lock 1 2 13NC A R 9 FS551000 WASHER lock 7 16 4 10 211 6917 COVER pump 1 11 112 9882 PANEL cover 1 12 177 3999 SUPPORT bracket 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 187: ...0 01 BRACKET pump support 1 3 FS071560 CAPSCREW 3 4 10NC x 5 4 4 FS231500 NUT lock 3 4 10NC 4 5 055 1391 008 WASHER flat 3 4 8 6 047 1794 CAPSCREW 7 16 20NF x 1 4 7 047 2193 SETSCREW 2 8 030 0705 006 DRIVE LINE 1 9 263 0042 WIRE lock 1 10 FS551000 WASHER lock 7 16 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 189: ...per left hand 1 6 080 1605 002 EXTENSION bumper right hand 1 7 080 1605 003 SPACER 1 4 2 8 080 1605 004 SPACER 3 8 2 9 177 4450 SUPPORT pump 1 10 211 3298 BRACKET pump 1 11 263 0042 WIRE lock 1 12 FS071130 CAPSCREW 1 2 13NC x 2 10 13 FS111136 CAPSCREW 1 2 20NF x 2 3 4 4 14 FS231100 NUT lock 1 2 13NC 10 15 FS241100 NUT lock 1 2 20NF 4 16 FS551000 WASHER lock 7 16 4 17 311 0107 BRACKET bumper extens...

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Page 196: ...ith OVERSPEED 272 5855 POWER PRO VALVE PUMP TO TANK MARKED T WITH PUMP PROVIDED CROSS OVER TO VALVE PLUMBING DIAGRAM 2 SUCTION LINE PUMP 3 8 LINE P T CONNECT TO PORT 4 48 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 197: ... 001 ELBOW 45 1 026 3932 020 O RING 1 054 8722 002 HALVES flange 2 FS071022 CAPSCREW 7 16 14NC x 1 1 4 4 FS551000 WASHER lock 7 16 4 3 272 5354 SHIFT KIT electric air see section 5 1 4 272 5630 HOSE KIT see page 4 xx 1 5 108 4545 CONTROLLER overspeed 1 6 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 7 FS231100 NUT lock 1 2 13NC 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 199: ...aight 3 8 SAE 1 7 FS070920 CAPSCREW 3 8 16NC x 1 8 FS230900 NUT lock 3 8 16NC 8 8 057 1719 010 FITTING pressure hose 2 9 057 1719 HOSE pressure 14ft 057 1719 004 HOSE pressure with reuseable end shipper units 1 10 057 2172 HOSE suction 2 x 16ft 1 11 057 2223 001 HOSE hydraulic 3 8 with reuseable end 1 12 058 8579 006 FITTING suction hose 1 13 074 4486 008 ELBOW 45 check pump kit for correct elbow ...

Page 200: ... 272 5857 PUMP PLUMBING DIAGRAM 3 4 LINE FLOW CONT VALVE PUMP BP TO VALVE WITH PUMP PROVIDED CROSS OVER TO PORT MARKED T CONNECT TO TANK POWER PRO VALVE 2 SUCTION LINE P T 3 8 LINE 4 52 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 201: ...00 ELBOW 45 1 026 3932 020 O RING 1 054 8722 02 HALVES flange 2 FS071022 CAPSCREW 7 16 14NC x 1 1 4 4 FS551000 WASHER lock 7 16 4 3 272 5355 SHIFT KIT electric air see page 4 74 1 4 272 5898 FLOW CONTROL see page 4 54 1 5 272 5630 HOSE KIT see page 4 50 1 6 FS071126 CAPSREW 1 2 13NC x 1 3 4 4 7 FS231100 NUT lock 1 2 13NC 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 203: ...AMP support 4 3 54 3237 003 ELBOW 90 1 4 054 3340 006 ELBOW 90 1 5 057 2224 001 HOSE hydraulic with reuseable ends 1 6 FS070920 CAPSCREW 3 8 16NC x 1 4 7 FS131042 CAPSCREW socket head 7 16 14nc x 3 1 4 4 8 FS230900 NUT lock 3 8 16NC 4 9 FS510900 WASHER flat 3 8 8 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 205: ...alves 2 054 9888 003 O RING 1 FS081144 CAPSCREW 1 2 13NC x 3 1 2 4 FS541000 WASHER lock 1 2 4 4 272 7973 AIR SHIFT KIT see page 4 70 1 5 FS231100 NUT lock 1 2 13NC 4 6 FS551000 WASHER lock 7 16 4 7 31 5801 44 VALVE flow regulator 1 8 54 8667 01 FITTING 45 suction flange 1 9 54 8668 01 FITTING 90 suction flange 1 10 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 11 FS081050 CAPSCREW 7 16 14NC x 4 4 12 272 84...

Page 207: ... 8 20 7 057 1719 010 FITTING pressure hose 2 8 057 1719 HOSE hydraulic pressure 17ft 9 057 2172 HOSE suction 2 17ft 10 057 2248 001 HOSE hydraulic with reuseable end 1 2 1 11 058 3205 022 REDUCER 3 8 x 1 2 1 12 058 8579 006 FITTING suction hose 1 13 074 4498 032 CLAMP suction hose 4 14 211 9851 BRACKET hose support 6 15 FS070920 CAPSCREW 3 8 16NC x 1 10 16 FS230900 NUT lock 3 8 16NC 20 Printed in ...

Page 209: ...2 1 5 054 8513 ELBOW 90 with 3 8 spud 1 6 054 8736 006 FLANGE KIT 4 bolt 2 1 054 8736 036 FLANGE half 2 054 9888 003 O RING 1 FS081144 BOLT 1 2 13NC x 3 1 2 4 FS541000 WASHER lock 1 2 4 7 074 4458 FLANGE o ring 1 8 054 8667 001 ELBOW 45 2 SAE 1 9 054 8668 001 ELBOW 90 2 SAE 1 10 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 11 FS231100 NUT lock 1 2 13NC 4 Printed in U S A COPYRIGHT 2006 Heil Environmental ...

Page 211: ...57 1719 003 END pressure hose reuseable shipper unit 1 9 057 1719 010 FITTING pressure hose 2 10 057 1719 HOSE pressure bulk 16ft 11 057 2172 HOSE suction 2 17ft 12 057 2223 001 HOSE hydraulic with reuseable end 1 13 058 8579 006 FITTING suction 2 1 14 074 4498 032 CLAMP suction hose 4 15 211 9851 SUPPORT 8 16 QD2 FEFE 025 HOSE hydraulic 1 17 FS070920 CAPSCREW 3 8 16NC x 1 14 18 FS230900 NUT lock ...

Page 213: ... 036 FLANGE halves 2 054 9888 003 O RING 1 FS081144 CAPSCREW 1 2 13NC x 3 1 2 4 FS541000 WASHER lock 1 2 4 4 272 7973 AIR SHIFT KIT see page 4 70 1 6 272 8459 HOSE KIT front mount see page 4 58 1 7 054 8667 001 FITTING 45 suction flange 1 8 054 8668 001 FITTING 90 suction flange 1 9 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 10 FS231100 NUT lock 1 2 13NC 4 Printed in U S A COPYRIGHT 1999 H E I L Printed...

Page 215: ... lock 1 2 13NC 4 5 372 1774 HOSE KIT see page 4 68 4 1 6 054 4194 002 ADAPTER 2 7 054 8513 ELBOW 90 with 3 8 spud 1 8 074 4872 ELBOW 90 SAE flange 2 1 2 x 2 1 074 4487 002 HALF flange 2 054 8668 005 O RING 1 054 8668 006 CAPSCREW 1 2 13NC x 1 1 4 4 054 8668 009 WASHER lock 1 2 4 9 074 4496 FLANGE O RING 1 10 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 Printed in U S A COPYRIGHT 2006 Heil Environmental IS...

Page 217: ...31100 NUT lock 1 2 13NC 4 5 372 1760 HOSE KIT see page 4 68 6 1 6 054 4194 002 ADAPTER 2 7 054 8513 ELBOW 90 with 3 8 spud 1 8 074 4872 ELBOW 90 SAE flange 2 1 2 x 2 1 074 4487 002 HALF flange 2 054 8668 005 O RING 1 054 8668 006 CAPSCREW 1 2 13NC x 1 1 4 4 054 8668 009 WASHER lock 1 2 4 9 074 4458 FLANGE O RING 1 10 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 Printed in U S A COPYRIGHT 2006 Heil Environ...

Page 219: ...T lock 1 2 13NC 4 5 372 1774 HOSE KIT see page 4 68 4 1 6 054 4194 002 ADAPTER 2 7 054 8513 ELBOW 90 with 3 8 spud 1 8 074 4872 ELBOW 90 SAE flange 2 1 2 x 2 1 074 4487 002 HALF flange 2 054 8668 005 O RING 1 054 8668 006 CAPSCREW 1 2 13NC x 1 1 4 4 054 8668 009 WASHER lock 1 2 4 9 074 4458 FLANGE O RING 1 10 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 Printed in U S A COPYRIGHT 2006 Heil Environmental I...

Page 221: ...s 2 3 074 4872 ELBOW 90 SAE flange 2 1 2 x 2 1 074 4487 002 HALF flange 2 054 8668 005 O RING 1 054 8668 006 CAPSCREW 1 2 13NC x 1 1 4 4 054 8668 009 WASHER lock 1 2 4 4 272 7973 AIR SHIFT KIT see page 4 70 1 5 FS231100 NUT lock 1 2 13NC 4 6 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 7 372 1836 HOSE KIT see page 4 68 2 1 8 272 7738 OVERSPEED KIT see section 3 1 Printed in U S A COPYRIGHT 2006 Heil Envir...

Page 223: ... 4 68 2 1 8 074 4872 ELBOW 90 SAE flange 2 1 2 x 2 1 074 4487 002 HALF flange 2 054 8668 005 O RING 1 054 8668 006 CAPSCREW 1 2 13NC x 1 1 4 4 054 8668 009 WASHER lock 1 2 4 9 FS071126 CAPSCREW 1 2 13NC x 1 3 4 4 10 FS081050 CAPSCREW 7 16 14 x 4 4 11 FS231100 NUT lock 1 2 13NC 4 12 FS551000 WASHER lock 7 16 4 13 031 5801 050 VALVE flow control 1 14 272 7738 OVERSPEED KIT see section 3 1 5 4 69 Pri...

Page 225: ...8 20 7 057 1719 010 FITTING pressure hose 2 8 057 1719 HOSE hydraulic pressure 17ft 9 057 2232 HOSE suction 2 1 2 17ft 10 057 2248 001 HOSE hydraulic with reuseable end 1 2 1 11 058 3205 022 REDUCER 3 8 x 1 2 1 12 058 8579 007 FITTING suction hose 1 13 074 4498 040 CLAMP suction hose 4 14 211 9851 BRACKET hose support 6 15 FS070920 CAPSCREW 3 8 16NC x 1 10 16 FS230900 NUT lock 3 8 16NC 20 Printed ...

Page 227: ...57 1719 003 END pressure hose reuseable shipper unit 1 9 057 1719 010 FITTING pressure hose 2 10 057 1719 HOSE pressure bulk 16ft 11 057 2232 HOSE suction 2 17ft 12 057 2223 001 HOSE hydraulic with reuseable end 1 13 058 8579 007 FITTING suction 2 1 14 074 4498 040 CLAMP suction hose 4 15 211 9851 SUPPORT 8 16 QD2 FEFE 025 HOSE hydraulic 1 17 FS070920 CAPSCREW 3 8 16NC x 1 14 18 FS230900 NUT lock ...

Page 229: ... 2 1 2 17ft 12 057 2223 002 HOSE hydraulic with reuseable end 1 13 058 8579 007 FITTING suction 2 1 14 074 4498 040 CLAMP suction hose 4 15 211 9851 SUPPORT 8 16 QD2 FEFE 025 HOSE hydraulic 1 17 FS070920 CAPSCREW 3 8 16NC x 1 14 18 FS230900 NUT lock 3 8 16NC 14 19 354 2350 TUBE suction 1 20 354 2351 TUBE pressure 1 21 354 2352 TUBE return to tank 1 22 311 1099 BRACKET clamp 2 23 036 1474 008 CLAMP...

Page 231: ...27 003 NIPPLLE pipe 1 4 cx 1 8 1 10 108 0880 TERMINAL quick disconnect 2 11 108 4176 006 SWITCH pressure 1 12 108 4476 LOOM electrical 12ft 13 108 4498 LOOM electrical 12ft 14 108 4827 005 CONNECTOR 3 way male 1 15 108 4827 011 TERMINAL male 3 16 108 4827 013 SEAL cable 3 17 108 5354 006 VENT breather 1 18 211 5744 BRACKET throttle solenoid 1 19 FS270300 NUT hex 8 32 2 20 FS420320 SCREW machine 8 ...

Page 233: ...6 108 4176 005 TEE 1 7 108 4176 012 SWITCH LIGHT ASSEMBLY 1 8 108 5354 003 VALVE solenoid 1 9 108 4176 014 HOLDER fuse 1 10 108 4176 007 CLIP terminal 2 11 108 4176 008 TERMINAL ring 2 12 108 5354 004 WIRE 1 13 108 4176 010 TUBING air 30ft 14 108 4176 013 CONNECTOR female spade 5 15 108 5354 005 SWITCH pressure 1 16 108 4545 SWITCH electronic overspeed 1 17 108 5354 006 BREATHER 2 Printed in U S A...

Page 235: ...76 013 ELBOW fitting 4 6 108 4176 005 TEE 1 7 108 4176 012 SWITCH LIGHT ASSEMBLY 1 8 108 5354 003 VALVE solenoid 1 9 108 4176 014 HOLDER fuse 1 10 108 4176 007 CLIP terminal 2 11 108 4176 008 TERMINAL ring 2 12 108 5354 004 WIRE 1 13 108 4176 010 TUBING air 30ft 14 108 4176 013 CONNECTOR female spade 5 15 108 5354 005 SWITCH pressure 1 16 108 5354 006 BREATHER 2 Printed in U S A COPYRIGHT 2006 Hei...

Page 237: ...Q D 1 031 5601 003 DISCONNECT quick male 1 2 031 5601 002 DISCONNECT quick female 1 3 054 3526 004 CONNECTOR 1 4 QZ1 FCFC 017 HOSE hydraulic 1 5 054 3532 014 CONNECTOR 1 6 067 0640 GAUGE pressure 0 5000 PSI 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

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Page 251: ...ect Mount 219 1915 5 47 Direct Mount 219 1458 5 49 PTO Mount 219 1738 219 1748 5 51 Filter In Tank Oil Filter 075 0912 5 53 Winch 12 000 Pound Winch Assembly 253 1472 5 55 12 000 Pound Winch Motor 219 1879 5 57 Pumps Hydraulic Pump 219 1870 001 5 59 Power Miser Valve 031 3241 5 61 Dry Valve 031 3230 5 63 Front Mount 219 1893 5 65 Powr Pro Valve 031 5736 050 5 67 Front Mount HOC 219 1995 5 69 Flow ...

Page 253: ...NG piston 2 14 NSS RING piston 2 15 NSS RING piston 2 16 001 4881 022 RING retaining internal 1 17 001 4881 025 RING retaining internal 1 18 001 4881 020 RING retaining internal 1 19 001 3742 003 KIT build packing consists of items 23 thru 28 1 20 NSS RING guide top 1 21 NSS RING guide top 1 22 NSS RING guide top 1 23 NSS PACKING SET see item 19 1 24 NSS WIPER see item 19 1 25 NSS PACKING SET see ...

Page 255: ...NG piston 2 14 NSS RING piston 2 15 NSS RING piston 2 16 001 4881 022 RING retaining internal 1 17 001 4881 025 RING retaining internal 1 18 001 4881 020 RING retaining internal 1 19 001 3742 003 KIT build packing consists of items 23 thru 28 1 20 NSS RING guide top 1 21 NSS RING guide top 1 22 NSS RING guide top 1 23 NSS PACKING SET see item 19 1 24 NSS WIPER see item 19 1 25 NSS PACKING SET see ...

Page 257: ... 3743 008 RING retaining internal 1 21 001 4881 022 RING retaining internal 1 22 001 4881 025 RING retaining internal 1 23 001 4881 020 RING retaining internal 1 24 001 6426 012 KIT build packing consists of items 29 thru 38 1 25 NSS RING guide top 1 26 NSS RING guide top 1 27 NSS RING guide top 1 28 NSS RING guide top 1 29 NSS PACKING SET see item 12 1 30 NSS WIPER see item 12 1 31 NSS PACKING SE...

Page 259: ...ING piston 2 20 001 3743 008 RING retaining internal 1 21 001 4881 022 RING retaining internal 1 22 001 4881 025 RING retaining internal 1 23 001 4881 020 RING retaining internal 1 24 001 6426 012 KIT build packing consists of items 29 thru 38 1 25 NSS NSS RING guide top 1 26 NSS RING guide top 1 27 NSS RING guide top 1 28 NSS RING guide top 1 29 NSS PACKING SET see item 12 1 30 NSS WIPER see item...

Page 261: ...4 001 6421 012 KIT build packing consists of items 35 thru 44 1 15 NSS RING wear 2 16 NSS RING wear 2 17 NSS RING wear 2 18 NSS RING wear 2 19 NSS RING wear 2 20 NSS RING piston 2 21 NSS RING piston 2 22 NSS RING piston 2 23 NSS RING piston 2 24 NSS RING piston 2 25 001 6421 015 RING retaining internal 1 26 001 3743 008 RING retaining internal 1 27 001 4881 022 RING retaining internal 1 28 001 368...

Page 263: ...SET see item 14 1 38 NSS WIPER see item 14 1 39 NSS PACKING SET see item 14 1 40 NSS WIPER see item 14 1 41 NSS PACKING SET see item 14 1 42 NSS WIPER see item 14 1 43 NSS PACKING SET see item 14 1 44 NSS WIPER see item 14 1 272 8484 KIT cylinder rebuild consists of items 12 thru 24 29 thru 34 A R Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 265: ...NSS RING wear 1 7 NSS O RING 1 8 NSS RING back up 1 9 NSS RING buffer 1 10 NSS SEAL rod 1 11 NSS WIPER canned 1 13 NSS RING piston 1 14 047 1792 002 RETAINER orifice 1 15 018 0747 SLEEVE orifice 1 16 025 0451 004 ORIFICE 1 17 NSS T SEAL capped 1 18 NSS RING wear 2 001 6611 004 KIT repair consists of items 6 thru 13 17 18 A R 5 13 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 20...

Page 267: ...ped 1 8 NSS RING wear 2 9 NSS RING buffer 1 10 NSS WIPER canned 1 11 NSS SEAL rod 1 12 FS440920 SETSCREW 1 4 20 NC x 1 2 1 13 NSS O RING 1 14 NSS RING backup 1 15 NSS O RING 1 16 NSS RING backup 2 17 FS313175 NUT lock 1 3 4 12 1 18 003 3588 BUSHING 1 5 15 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 001 6610 007 KIT seal repair consists of items 4 7 thru 11 1...

Page 269: ...SETSCREW 1 4 20NC x 1 4 1 3 NSS RING wear 1 4 027 4599 ROD ASSEMBLY 1 5 NSS RING retaining 1 6 NSS V PACKING set 1 7 023 0637 GLAND packing 1 8 NSS RING wiper 1 272 0938 SEAL KIT consists of items 3 5 6 8 1 5 17 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 271: ...l 1 5 024 0712 PISTON 1 6 NSS O RING 1 7 NSS RING back up 1 8 NSS V PACKING set 1 9 023 0686 GLAND packing 1 10 023 0672 NUT packing 1 11 NSS WIPER 1 12 NSS O RING 1 13 NSS RING back up 2 14 FS440707 SETSCREW 1 15 027 4199 ROD ASSEMBLY 1 272 0966 SEAL KIT consists of items 3 4 6 7 8 11 thru 13 A R 5 19 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 273: ...ack up 2 6 024 0706 PISTON 1 7 NSS O RING 1 8 NSS RING back up 1 9 NSS GLAND packing 1 10 NSS SEAL rod 1 11 NSS WIPER 1 12 NSS O RING 1 13 023 0664 GLAND retaining 1 14 027 4176 ROD ASSEMBLY 1 15 FS440909 SETSCREW 3 8 1 16 047 1520 SLUG nylon 1 272 0958 SEAL KIT consists of items 3 4 5 7 thru 12 A R 5 21 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 275: ...ING wear 2 6 NSS O RING 1 7 NSS RING back up 1 8 023 0668 GLAND retaining 1 9 023 0713 GLAND packing 1 10 NSS SEAL single lip 1 11 NSS WIPER 1 12 047 1520 SLUG nylon 1 13 FS440909 SETSCREW 3 8 2 14 026 4265 RING buffer 1 272 0989 SEAL KIT consists of items 2 3 5 6 7 10 11 A R 5 23 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 277: ...G back up 1 7 NSS O RING 1 8 023 0665 GLAND packing 1 9 NSS SEAL single lip 1 10 NSS WIPER 1 11 FS440909 SETSCREW 3 8 16NC 1 12 NSS PLUG nylon 1 13 023 0694 GLAND retaining 1 14 NSS O RING 1 15 NSS RING back up 1 16 001 5069 002 ROD ASSEMBLY 1 272 0958 SEAL KIT repair consists of items 3 4 6 7 9 10 12 14 15 1 5 23 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 500...

Page 279: ...see page 5 31 1 8 REF INLET see page 5 29 1 9 031 3285 051 SCREW 3 8 16 x 6 3 10 031 3285 052 NUT hex 3 8 16 3 11 NSS SEAL o ring 926 I D 2 section 6 12 NSS SEAL o ring 801 I D 2 section 6 13 NSS SEAL o ring 914 I D 2 section 6 14 NSS SEAL o ring 799 I D 2 section 6 15 022 3008 WIRE LOCK 1 031 3285 048 SEAL KIT consists of items 11 12 13 14 2 each 1 031 3285 006 STUD KIT consists of items 9 10 1 5...

Page 281: ... SEAL 1 4 031 3285 061 WASHER back up 1 5 031 3285 062 SEAL o ring 1 REF PART NO DESCRIPTION REQ D INLET 031 3285 001 1 031 3285 007 COVER 1 2 031 2979 RELIEF main 1 3 NSS SEAL o ring 1 4 NSS SEAL o ring 1 5 NSS RING back up 1 6 NSS SEAL o ring 1 207 6103 SEAL KIT consists of items 3 thru 6 1 5 27 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 283: ... of items 20 thru 27 1 20 31 3285 23 PLUG 1 21 31 3285 24 POPPET 1 22 31 3285 25 SPRING 1 23 NSS SEAL o ring see kit C 1 24 NSS WASHER back up outer see kit C 1 25 NSS SEAL back up outer see kit C 1 26 NSS WASHER back up inner see kit C 2 27 NSS SEAL o ring see kit C 1 28 031 2940 005 RING piston 1 29 031 3291 VALVE port relief non adjustable includes items 30 thru 34 order separately not part of ...

Page 285: ...022 WASHER lock 2 18 207 5533 BONNET 1 19 031 3285 014 PLUG load check consists of items 20 thru 27 1 20 031 3285 023 PLUG 1 21 031 3285 024 POPPET 1 22 031 3285 025 SPRING 1 23 NSS SEAL o ring see kit C 1 24 NSS WASHER back up outer see kit C 1 25 NSS SEAL back up outer see kit C 1 26 NSS WASHER back up inner see kit C 2 27 NSS SEAL o ring see kit C 1 28 031 3285 045 PLUG 3 way 1 29 031 3285 044 ...

Page 286: ...PSI 031 3245 008 PORT RELIEF CARTRIDGE SET 1400 PSI 031 3242 WINCH HAS 2 PORT RELIEFS ONE NOT SHOWN IS ON OPPOSITE SIDE OF SECTION OUTLET SECTION 031 3245 009 UPPER PANEL SECTION 031 3245 007 BLADE SECTION 031 3544 006 ARM OR ROLL BAR SECTION 031 6267 INLET SECTION 031 3245 005 WINCH OR ROLL BAR SECTION 031 6267 BLADE BACK OFF RELIEF VALVE SET 3900 PSI 031 3245 008 PORT RELIEF CARTRIDGE SET 1400 P...

Page 287: ...e 5 34 1 2 031 3245 005 SECTION inlet see page 5 34 1 3 031 3245 007 SECTION working see page 5 36 1 4 031 3544 006 SECTION working see page 5 38 1 5 031 6267 SECTION working see page 5 41 2 A R Printed in U S A ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental COMPLETE SECTIONED VALVES 031 6269 002 003 004 INCLUDE ALL ITEMS SHOWN ON PAGE 5 33 1 PLUS THE MOUNTING TIE RODS ...

Page 289: ...18 010 PLUG includes o ring 2 5 027 4680 TIE ROD ASSEMBLY includes rods and nuts for 2 spool valve 1 027 4678 TIE ROD ASSEMBLY includes rods and nuts for 3 spool valve 1 027 4679 TIE ROD ASSEMBLY includes rods and nuts for 4 spool valve 1 REF PART NO DESCRIPTION REQ D 1 031 3245 009 OUTLET SECTION 1 5 35 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 OUTLET SEC...

Page 291: ...3245 018 END tang 1 12 NSS PLATE seal 2 13 031 2012 06 SCREW machine 2 14 031 3245 016 POPPET 1 15 031 3245 014 SPRING 1 16 031 3245 010 O RING 1 17 NSS BALL 4 18 031 2928 003 SPRING 1 19 NSS BALL 1 20 NSS RING retaining internal 1 21 NSS SPACER 1 22 NSS SLEEVE detent 1 272 3863 KIT spool consists of items 4 thru 9 17 thru 19 1 272 7888 KIT end mechanism consists of items 2 3 5 7 thru 10 12 17 19 ...

Page 293: ...2 016 SPACER 1 14 NSS O RING 2 15 NSS O RING 1 16 NSS CAM detent 1 17 NSS ROD adjusting 1 18 NSS SLEEVE 1 19 NSS BALL 4 20 NSS SPRING 1 21 NSS GUIDE spring 1 22 NSS SPRING 1 23 NSS POPPET 1 24 NSS WIPER 1 25 NSS SPOOL see kit 1 26 031 2012 006 SCREW machine 2 27 031 3245 010 O RING 1 28 031 3245 016 POPPET 1 29 031 3245 014 SPRING 1 30 NSS SLEEVE detent 1 31 031 3245 008 VALVE relief set 3900 PSI ...

Page 295: ...S O RING 2 11 NSS END tang 1 12 NSS PLATE seal 2 13 031 2012 006 SCREW machine 2 14 031 3245 016 POPPET 1 15 031 3245 014 SPRING 1 16 031 3245 010 O RING 1 17 031 3242 CARTRIDGE relief set 1400 PSI NOT PART OF SECTION 1 18 025 0472 PLUG A R 372 1434 SPOOL KIT consists of items 4 thru 12 1 5 41 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 UNITS WITH ROLL BAR O...

Page 297: ...NG glide 1 11 031 6272 009 NUT lock 1 12 031 6272 010 SCREW adjusting 1 13 031 6272 011 SPRING GUIDE SUB ASSEMBLY 1 14 NSS GUIDE spring 1 15 NSS O RING 1 16 NSS GUIDE spring 1 17 NSS SPACER 1 18 NSS SPRING main 1 19 031 6272 012 SPRING check valve 1 20 031 6272 013 PISTON SUB ASSEMBLY 1 21 NSS PISTON 1 22 NSS O RING 1 23 NSS O RING 1 24 031 6272 004 PISTON pilot 2 25 031 6272 005 CAP tamper proof ...

Page 299: ...S PLUG retaining 1 4A 031 6285 008 O RING 1 5 NSS BALL 1 6 NSS SPRING 1 7 031 6272 002 PLUG 2 8 031 6285 004 SPRING 1 9 031 6285 005 PLUG 1 10 031 2685 006 PLUG 1 11 031 6285 007 PLUG ASSEMBLY retaining 1 12 NSS PLUG 1 13 031 6285 009 O RING 1 5 45 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED FEBRUARY 2006 FORMULA 5000 ...

Page 301: ...5 219 0915 002 BEARING roller 4 6 219 0915 007 SEAL pocket 12 7 219 0915 006 PLATE thrust 2 8 219 1683 004 GEARS matched set 1 9 219 0915 008 SEAL gasket 2 10 219 1915 002 HOUSING gear 1 11 219 1705 010 PIN dowel 4 12 219 1915 003 COVER port end 1 13 219 1683 007 WASHER 4 14 219 0915 011 CAPSCREW 4 5 47 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 303: ...RING 1 10 219 1458 003 RETAINER ring 2 11 219 1452 008 BALL 1 4 2 12 NSS O RING 4 13 219 1458 005 PLUG 1 14 NSS SEAL 1 15 NSS RING snap 1 16 NSS STRIP sealing 4 17 219 1665 019 DOWEL 2 18 219 1452 005 CAPSCREW 8 19 219 1665 021 WASHER 8 20 NSS RING back up 4 21 NSS O RING 1 22 NSS SEPARATOR end 4 219 1458 001 KIT shaft seal consists of items 9 14 15 A R 219 1458 017 KIT seal repair consists of ite...

Page 305: ...EAR matched set for 219 1748 pump 1 8 219 0915 008 SEAL gasket 1 9 219 1738 006 HOUSING gear 219 1738 pump 1 219 1748 003 HOUSING gear 219 1748 pump 1 10 219 1738 012 RING snap 2 11 219 1738 008 COVER shaft end 1 12 219 1738 011 SEAL lip 2 13 219 1473 021 WASHER 4 14 219 1473 020 CAPSCREW for 219 1738 pump 2 219 1474 003 CAPSCREW for 219 1748 pump 2 15 219 1738 002 CAPSCREW for 219 1738 pump 2 219...

Page 307: ...1 4 NSS BYPASS ASSEMBLY Part of Element 1 5 075 0711 009 HEAD 1 6 075 0711 010 GASKET tank 1 7 075 0912 002 COVER includes spring item 2 1 8 075 0711 012 INDICATOR electrical 1 9 047 2293 001 STUD 3 8 double end 4 10 FS240900 NUT lock 3 8 24NF 4 11 FS270900 NUT hex 3 8 24NF 4 12 075 0711 013 STUD 4 Printed in U S A COPYRIGHT 2004 HEIL Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED AUGUS...

Page 309: ...ring 1 19 253 1472 19 SPACER clutch 1 20 253 1471 30 CLUTCH 1 21 253 1471 22 RING retaining 1 22 253 1472 22 DRUM cable 1 23 253 1472 23 WASHER lock 2 24 253 1472 24 CAPSCREW 2 25 253 1471 13 KEY clutch 2 26 253 1472 26 SHAFT cable drum 1 27 253 1472 27 KEY worm gear 2 28 253 1472 28 PLLUG pipe 1 29 253 1472 29 ANGLE base 1 30 253 1472 30 CAPSCREW 4 31 253 1471 42 CONTAINER bearing 1 32 253 1471 1...

Page 311: ... 1 10 219 1879 003 LINK drive 1 11 NSS SEAL dirt water 1 12 219 1878 011 SHAFT coupling 1 13 NSS BUSHING bronze 1 14 219 1878 014 WASHER thrust 1 15 219 1878 015 BEARING thrust 1 16 NSS SEAL shaft 1 17 219 1878 016 RING back up 1 18 219 1878 017 HOUSING includes items 11 13 1 19 219 1878 018 BEARING DU 1 20 219 1878 012 KEY 1 21 NSS PACK grease not shown 1 219 1878 021 SEAL KIT consists of items 3...

Page 313: ...ng 2 9 219 1473 007 BEARING roller 4 10 219 1870 007 SEAL pocket 12 11 219 1870 006 PLATE thrust 2 12 219 1473 014 KEY 1 13 219 1473 017 SHAFT 1 14 219 1473 015 SPACER 1 15 219 1473 016 RING retaining 1 16 219 1870 003 GEARS 1 17 219 1473 011 SEAL gasket 2 18 219 1870 004 HOUSING gear 1 19 219 1870 008 COVER port end 1 20 219 1473 021 WASHER 8 21 219 1742 004 CAPSCREW 8 22 219 1870 009 PLUG 1 5 59...

Page 315: ... 002 SPRING 1 3 031 2977 003 O RING 1 4 031 2977 004 BOLT mounting 4 5 031 2977 005 WASHER lock 4 6 031 2977 006 PLUG pipe 1 7 NSS BODY 1 8 031 3241 001 O RING 1 9 031 3241 002 RACE 1 10 031 3241 003 PLUNGER 1 5 61 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 317: ...hi collar 5 16 8 4 031 3230 003 O RING 2 5 NSS SPOOL 1 6 031 3230 007 SPRING 1 7 031 3230 008 SEAL o ring 4 8 031 3230 009 O RING 1 9 031 3230 010 VENT air 2 10 NSS HOUSING 1 11 031 3230 011 SPRING 1 12 031 3230 012 CAPSCREW 4 13 031 3230 013 WASHER lock 4 5 63 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 319: ...ide shaft 1 8 219 1473 006 SEAL ring 2 9 219 1473 007 BEARING 4 10 219 1684 014 SEAL pressure balance 4 11 219 1473 013 PLATE wear 2 12 219 1684 003 GEAR SET 1 13 219 1473 011 SEAL gasket 2 14 219 1684 004 BODY mach inlet 1 15 219 1473 014 KEY 1 16 219 1684 011 PIN dowel 4 17 219 1684 002 COVER rear 1 18 219 1473 021 WASHER lock 8 19 219 1684 013 CAPSCREW 8 20 219 1684 010 PLUG 2 5 65 Printed in U...

Page 321: ...COLLAR locking 1 9 031 5736007 SPRING 1 10 NSS O RING piston 1 11 031 5736 010 PISTON 1 12 NSS O RING air cup 1 13 031 5736 008 CUP air 1 14 031 5736 011 PIN dowel long 1 15 031 5736 012 SCREW air cup 2 16 NSS O RING spool 2 17 031 5736 006 PIN dowel short 1 18 031 5736 003 SPOOL 1 19 031 5736 016 SCREW 2 20 031 5736 002 PLUG 1 5 67 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY...

Page 323: ...HER 4 18 219 1884 024 CAP valve 1 19 NSS O RING 1 20 219 1884 028 SPRING 1 21 219 1884 037 SPRING 1 22 219 1884 026 PISTON air 1 23 NSS O RING 1 24 NSS O RING 1 25 219 1884 023 BLOCK valve 1 26 NSS O RING 1 27 NSS O RING 1 28 219 1884 025 SPOOL valve 1 29 219 1665 013 PLUG pipe 1 8 27NPT 1 30 NSS O RING 1 31 219 1884 027 PLUG 1 32 219 1884 038 PLUG 1 33 NSS O RING 1 34 219 1884 044 PLUG 1 35 219 1...

Page 325: ...19 1995 019 SPRING 1 4 219 1995 026 RING snap 2 5 219 1995 020 POT dasher 1 6 219 1995 021 O RING 1 7 219 1995 022 WASHER orifice 1 8 219 1995 023 CAPSCREW 7 16 14NC x 3 3 4 4 9 219 1995 024 O RING 1 10 219 1995 025 CAPSCREW 7 16 14NC x 3 2 5 71 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 327: ...ee page 5 75 1 219 2271 001 PUMP ONLY see page 5 75 1 2 219 2260 002 VALVE front unload 1 3 219 2260 003 VALVE rear unload 1 4 219 2260 004 ADAPTER 3 5 219 2260 005 TUBE combined flow with fittings 1 6 219 2260 006 BLOCK inlet 1 7 219 2260 007 COIL 2 5 73 Printed in U S A COPYRIGHT 2005 Heil Environmental ISSUED DECEMBER 2005 FORMULA 5000 ...

Page 329: ...60 024 SEAL shaft 1 15 219 2260 025 BEARING ball 1 16 219 2260 026 RING round section 1 17 219 2260 027 RING retaining 1 18 219 2260 028 SCREW 4 19 219 2260 029 WASHER lock internal tooth 4 20 219 2260 030 PIN dowel 2 21 219 2260 031 PIN dowel 4 22 219 2260 032 SEAL square section 2 23 219 2260 033 RING back up 2 24 219 2260 034 SEAL square section 2 25 219 2260 035 SEAL square section 2 26 219 22...

Page 331: ...6375 003 VALVE logic 2 way 2 6 031 6375 004 VALVE solenoid N O 2 7 031 6375 005 COIL 12v with leads 2 8 031 6375 006 ELBOW 90 1 9 031 6375 007 O RING block to pump 1 10 031 2256 010 CAPSCREW 3 8 16NC x 2 1 2 8 031 2256 011 WASHER lock 3 8 8 11 031 6376 BLOCK inlet 1 12 031 6376 001 ADAPTER 1 13 031 6375 007 O RING block to pump 1 14 031 2256 010 CAPSCREW 3 8 16NC x 2 1 2 4 031 2256 011 WASHER lock...

Page 332: ... PUMP ONLY Keyed Shaft 219 2281 FRONT MOUNT LH rotation 219 2282 PTO MOUNT RH Rotation TORQUE TO 45 FT LBS TORQUE TO 117 FT LBS 5 75 3 COPYRIGHT 2005 Heil Environmental ISSUED JANUARY 2005 P2 IS FOR PACKER P1 IS FOR LOADER ...

Page 333: ...35 SEAL section square 2 12 219 2076 036 KEY 1 13 219 2076 037 SHAFT keyed 1 14 219 2076 038 RING retaining 1 15 219 2076 039 BEARING ball 1 16 219 2076 040 RING round section 1 17 219 2076 041 CAP mounting 1 18 219 2076 042 PIN vane holdout 20 19 219 2076 043 HOUSING 1 20 219 2076 044 VANE 20 21 219 2076 045 SEAL section square 1 22 219 2076 046 SCREW 7 23 219 2076 047 PIN dowel 2 24 219 2076 048...

Page 334: ...PTO MOUNT HYDRAULIC PUMP with FLOW REGULATOR 219 2245 21 5 76 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 PTO MOUNT HYDRAULIC PUMP with FLOW REGULATOR 219 2245 219 2245 003 PUMP ONLY ...

Page 335: ...e 1 19 NSS O RING 1 20 219 1884 028 SPRING 1 21 219 1884 037 SPRING 1 22 219 1884 026 PISTON air 1 23 NSS O RING 1 24 NSS O RING 1 25 219 1884 023 BLOCK valve 1 26 NSS O RING 1 27 NSS O RING 1 28 219 1884 025 SPOOL valve 1 29 219 1665 013 PLUG pipe 1 8 27NPT 1 30 NSS O RING 1 31 219 1884 027 PLUG 1 32 219 1884 038 PLUG 1 33 NSS O RING 1 34 219 1884 044 PLUG 1 35 219 1884 045 O RING 1 36 219 1894 0...

Page 337: ... 1995 019 SPRING 1 4 219 1995 026 RING snap 2 5 219 1995 020 POT dasher 1 6 219 2094 050 O RING 1 7 219 2245 002 WASHER orifice 500 1 8 219 1995 023 CAPSCREW 7 16 14NC x 3 3 4 4 9 219 1995 024 O RING 1 10 219 1995 025 CAPSCREW 7 16 14NC x 3 2 5 79 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 339: ...035 WASHER 4 18 219 1884 024 CAP valve 1 19 NSS O RING 1 20 219 1884 028 SPRING 1 21 219 1884 037 SPRING 1 22 219 1884 026 PISTON air 1 23 NSS O RING 1 24 NSS O RING 1 25 219 1884 023 BLOCK valve 1 26 NSS O RING 1 27 NSS O RING 1 28 219 1884 025 SPOOL valve 1 29 219 1665 013 PLUG pipe 1 8 27NPT 1 30 NSS O RING 1 31 219 1884 027 PLUG 1 32 219 1884 038 PLUG 1 33 NSS O RING 1 34 219 1884 044 PLUG 1 3...

Page 341: ...5 SEAL ring 2 9 219 1473 007 BEARING roller 4 10 219 1870 007 SEAL pocket 12 11 219 1870 006 PLATE thrust 2 12 219 1473 014 KEY 1 13 219 1473 017 SHAFT 1 14 219 1473 015 SPACER 1 15 219 1473 016 RING retaining 1 16 219 1473 018 GEARS matched set 1 17 219 1473 011 SEAL gasket 2 18 219 1473 019 HOUSING gear 1 19 219 1870 008 COVER port end 1 20 219 1473 021 WASHER 8 21 219 1473 020 CAPSCREW 8 22 219...

Page 343: ...18 219 1884 024 CAP valve 1 19 NSS O RING 1 20 219 1884 028 SPRING 1 21 219 1884 037 SPRING 1 22 219 1884 026 PISTON air 1 23 NSS O RING 1 24 NSS O RING 1 25 219 1884 023 BLOCK valve 1 26 NSS O RING 1 27 NSS O RING 1 28 219 1884 025 SPOOL valve 1 29 219 1884 040 PLUG pipe 1 8 1 30 219 1894 008 O RING 1 31 219 1884 027 PLUG 1 32 219 1884 038 PLUG 1 33 NSS O RING 1 34 219 1884 044 PLUG 1 35 219 1884...

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Page 345: ...ndard 6 11 Cab Electrical Kit LED Lights 6 13 Cab Electrical Kit Smart Lights 6 15 Cab Electrical Kit Allied 6 17 Packard Connection Kit 6 19 Deutsch Connection Kit 6 20 Deutsch Plugs Pins etc 6 21 Micro Relay 6 23 Weather Proof Relay 6 25 Mini PLC Operate at Idle Kit 6 27 Operate at Idle Kit Low E O S 6 28 Electrical Kit 6 29 6 30 Pressure Switch Kit 6 31 Pressure Gauge and Parts 6 32 6 1 Printed...

Page 347: ...T 1 17 FS100711 CAPSCREW 1 4 28NC x 1 2 3 18 FS240700 NUT lock 1 4 28NC 3 19 FS420413 SCREW 10 32 x 5 8 3 20 211 5522 BRACKET switch 1 21 FS070920 CAPSCRERW 3 8 16NC 4 22 FS230900 NUT lock 3 8 16NC 4 23 115 0905 REFLECTOR red 2 24 FS550400 WASHER lock 10 2 25 115 0869 LIGHT stop red 1 26 108 4484 WIRE ground 4 length 1 27 FS270700 NUT hex 1 4 28NF 2 28 FS420715 SCREW machine 1 4 28NF x 3 4 2 29 FS...

Page 348: ...TAILGATE LIGHTS SMART LIGHTS 20 25 24 29 4 28 28 5 16 DETAIL A A A A DETAIL B B 26 21 19 13 12 10 13 10 11 9 6 10 14 12 10 14 6 3 1 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 372 2860 smt ...

Page 349: ...HT red 1 115 0760 002 GROMMET 1 13 115 1269 001 LIGHT AMBER R H smart 1 115 0742 002 GROMMET 1 14 115 1269 002 LIGHT AMBER L H smart 1 115 0742 002 GROMMET 1 15 177 4863 CROSSMEMBER lower light 1 16 211 5522 BRACKET limit switch 1 17 263 1229 HARNESS tailgate wire 1 18 FS100711 CAPSCREW 1 4 28NF x 1 2 2 19 FS510200 WASHER flat 6 2 20 FS420412 SCREW machine 10 32 x 1 2 2 21 FS230800 NUT lock 5 16 1...

Page 351: ...y turn indicator 2 115 0782 001 INDICATOR 1 115 0782 002 PLUG 1 115 0782 003 GROMMET 1 9 263 1061 018 HARNESS body wire for 18 yd units 1 263 1061 020 HARNESS body wire for 20 yd units 263 1061 025 HARNESS body wire for 25 yd units 1 263 1061 027 HARNESS body wire for 27 yd units 1 263 1061 032 HARNESS body wire for 32 yd units 1 263 1061 035 HARNESS body wire for 35 yd units 1 263 1061 040 HARNES...

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Page 354: ......

Page 355: ... amber 4 7 311 1636 BRACKET side door latch 1 8 311 1637 BRACKET side door prox 9 311 2161 BRACKET light 2 10 311 2163 BRACKET light 2 11 372 0821 LIGHT side 2 115 1223 LIGHT 1 12 FS070920 CAPSCREW 3 8 16NC x 1 16 13 FS230900 NUT lock 3 8 16NC 16 14 263 1140 018 HARNESS body wire for 18 yd units 1 263 1140 020 HARNESS body wire for 20 yd units 1 263 1140 025 HARNESS body wire for 25 yd units 1 263...

Page 356: ......

Page 357: ...108 4943 003 RING terminal 10 6 16 108 5717 002 CONNECTOR butt 8 17 212 2410 DECAL control 1 18 263 0075 HARNESS light wire 1 19 263 1044 HARNESS cab to body wire 1 20 108 7811 001 STRIP relay 1 21 108 7112 020 FUSE 20 AMP 3 22 108 4943 006 TERMINAL ring 3 8 5 23 108 6461 010 RECEPTICLE 12 way 1 24 108 4827 121 TERMINAL female 3 25 108 4827 122 TERMINAL female 10 26 108 4827 006 CONNECTOR 3 way fe...

Page 358: ......

Page 359: ...18 115 0766 LIGHT indicator red 2 115 0766 002 BULB 1 115 0766 003 LENS 1 19 115 0886 LIGHT indicator green 1 115 0766 002 BULB 1 115 0886 003 LENS 1 20 212 2680 DECAL control 1 21 263 0075 HARNESS light wire 1 22 263 1225 HARNESS cab to body wire 1 23 108 4827 112 TERMINAL male 12 24 108 4827 121 TERMINAL female 3 25 108 4827 122 TERMINAL female 10 26 108 4827 006 CONNECTOR 3 way female 1 27 108 ...

Page 360: ......

Page 361: ...LDER fuse 4 17 108 7811 001 STRIP relay 1 18 115 0766 LIGHT indicator red 2 115 0766 002 BULB 1 115 0766 003 LENS 1 19 115 0886 LIGHT indicator green 1 115 0766 002 BULB 1 115 0886 003 LENS 1 20 212 2876 DECAL control 1 21 263 0075 HARNESS light wire 1 22 263 1225 HARNESS cab to body wire 1 23 108 4827 112 TERMINAL male 12 24 108 4827 121 TERMINAL female 3 25 108 4827 122 TERMINAL female 10 26 108...

Page 362: ......

Page 363: ...05 BREAKER circuit 10 A 3 19 108 4943 003 RING terminal 10 12 20 108 4943 006 TERMINAL ring 3 8 5 21 108 5717 002 CONNECTOR butt 6 22 108 5717 003 CONNECTOR butt 5 23 108 6461 001 PLUG 3 way 1 24 108 6461 002 PLUG 4 way 1 25 108 6752 RELAY 2 26 108 7112 020 FUSE 20 AMP 3 27 108 7112 025 FUSE 25 AMP 1 28 108 7114 010 DISCONNECT female quick 8 29 108 7790 HOLDER fuse 4 30 108 7811 001 STRIP relay 1 ...

Page 365: ...L male 16 14 AWG 200 108 4827 112 TERMINAL male 10 12 AWG 60 12 108 4827 120 TERMINAL female 18 20 AWG 60 108 4827 121 TERMINAL female 16 14 AWG 200 108 4827 122 TERMINAL female 10 12 AWG 60 13 108 4827 130 SEAL cable 20 GA 20 108 4827 131 SEAL cable 18 GA 100 108 4827 132 SEAL cable 16 14 GA 400 108 4827 133 SEAL cable 12 GA 100 14 108 4827 134 PLUG cavity 20 15 108 4828 001 TOOL installation 1 1...

Page 366: ...08 6461 06R RECEPTICLE 6 way 3 12 108 6461 6RW WEDGE 6 way recepticle 3 13 108 6461 08P PLUG 8 way 3 14 108 6461 8PW WEDGE 8 way plug 3 15 108 6461 08R RECEPTICLE 8 way 3 16 108 6461 8RW WEDGE 8 way recepticle 3 17 108 6461 12P PLUG 12 way 3 18 108 6461 12PW WEDGE 12 way plug 3 19 108 6461 12R RECEPTICLE 12 way 3 20 108 6461 CRW WEDGE 12 way recepticle 3 21 108 6461 100 PLUG sealing 25 22 108 6461...

Page 367: ...ECTORS PLUGS PINS and ACCESSORIES for DEUTSCH ELECTRICAL PARTS 108 4815 FORMULA 5000 A B C D E F G H J K L M N O P Q R S T U V W X 6 21 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 369: ... 069 0032 REF PART NO DESCRIPTION REQ D 1 069 0032 001 RELAY 12V 1 2 069 0032 002 CONNECTOR 1 3 069 0032 003 TERMINAL 1 4 2 4 069 0032 004 TERMINAL 3 16 3 6 23 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 371: ...8 6752 REF PART NO DESCRIPTION REQ D 1 108 6752 001 RELAY 1 2 108 6752 002 CONNECTOR 1 3 108 6752 003 TERMINAL 4 4 108 6752 004 PLUG 1 6 25 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

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Page 379: ... side of tailgate 372 1572 001 1572 002 7 35 Single and Dual Switch in Cab 372 1842 001 1842 002 7 37 Flood Switch on RH side of tailgate 372 2236 7 39 Flood Switch on LH side of tailgate 372 2236 001 7 41 CAUTION LIGHTS Municipal Style 272 9165 001 9165 002 7 43 Municipal Style LED 372 2812 001 2812 002 7 45 Amber Flashing 272 9363 7 47 MID BODY FLOOD Trapezoidal 372 2100 001 2100 002 7 49 Intec ...

Page 381: ... pressure 1 13 067 0625 REGULATOR pressure 1 14 111 6127 002 CLIP hose 1 15 211 3798 BRACKET hose 1 16 263 0045 LOOM 3 8 ID 10ft 17 272 5095 001 BRACKET left hand 1 18 272 5095 002 BRACKET right hand 1 19 272 5095 003 BRACKET 2 20 FSP071324 CAPSCREW 5 8 11NC x 1 1 2 10 21 FSP231300 NUT lock 5 8 11NC 10 22 FS592011 BUSHING reducing 1 x 1 2 1 23 FS690700 CROSS 1 4 NPT 1 24 FS820700 ELBOW street 90 x...

Page 383: ...025 TERMINAL ring 1 3 108 3648 001 WIRE lead blue 1 4 047 1435 001 TEK SCREW 2 5 134 5226 PLATE mounting 1 022 3108 GASKET 1 6 FS420313 SCREW machine 8 32 x 5 8 1 FS550300 WASHER lock 8 1 NSS NUT 8 32 1 7 212 1549 PLATE identification 1 8 108 1113 SWITCH 1 Printed in U S A COPYRIGHT2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 385: ... 234 2137 COVER 1 2 025 0473 003 PLUG 2 3 047 2151 011 SCREW tek 4 4 054 7350 TUBING shrink 12 inches 5 108 1113 SWITCH 1 6 108 4943 002 TERMINAL ring 10 2 7 212 1903 DECAL 1 7 7 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 ...

Page 387: ...72 3851 7 9 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 272 3776 SIDE PAN KIT see page 7 18 1 2 094 1508 LINER hopper front face 1 3 134 7849 BOTTOM hopper 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 389: ...HER BRACKET FORMULA 5000 7 11 REF PART NO DESCRIPTION REQ D 1 311 1571 HANGER fire extinguisher 1 2 161 0345 EXTINGUISHER fire 20 Lb not shown 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 391: ...OSE hi pressure 1 1 3 075 0930 FILTER high pressure see page 7 15 1 4 311 3852 BRACKET filter 1 5 FS070920 CAPSCREW 3 8 16NC x 1 4 6 FS071130 CAPSCREW 1 2 13NC x 2 3 7 FS231100 NUT lock 1 2 13NC 3 8 FS520900 WASHER flat 3 8 4 9 FS521100 WASHER flat 1 2 3 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 393: ...SCRIPTION REQ D 1 NSS HEAD 1 2 075 0930 001 ELEMENT filter 1 3 075 0930 002 BOWL 1 4 075 0730 003 INDICATOR 1 5 NSS SEAL bowl 1 6 NSS RING extrusion 1 075 0930 004 KIT seal consists of items 5 6 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 394: ...IMITY SWITCH KIT 372 0359 ROUTE INTO CAB TO SIDE DOOR RELAY 2 3 1 5 4 ELECTRICAL SCHEMATIC MOUNT RELAY ASS Y INSIDE CAB SOURCING PROX SW SIDE DOOR 3 LOAD 1 4 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental 7 16 ...

Page 395: ...ET side door latch 1 2 263 0784 HARNESS wire 1 3 063 0107 SWITCH proximity 18mm sourcing 1 4 311 1637 BRACKET switch 1 5 108 7601 RELAY ASSEMBLY 1 6 036 1122 006 CLAMP 6 7 FS070920 CAPSCREW 3 8 16NC x 1 6 8 FS230900 NUT lock 3 8 16NC 6 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 396: ...108 7601 RED 623 A BLACK IGN B RED 624 C 108 6461 002 1 4 5 2 3 RELAY 1 SIDE DOOR BLACK IGN C ORANGE 133 B WHITE GND A 108 6461 002 RED 623 A BLACK IGN B RED 624 C 108 6461 001 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental 7 17 1 ...

Page 397: ...8 6461 002 CONNECTOR 3 way receptical 2 4 108 4298 LOOM 1FT 5 108 4943 003 TERMINAL ring 10 1 6 108 6718 133 WIRE 18AWG orange 133 1FT 7 108 6718 623 WIRE 18AWG red 623 4FT 8 108 6718 624 WIRE 18AWG red 624 4FT 9 108 6718 GND WIRE 18AWG white GND 2FT 10 108 6718 IGN WIRE 18AWG black IGN 4FT Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 399: ...KET bulkhead 1 9 354 0823 001 TUBE hydraulic for 18 yd units 1 354 0823 002 TUBE hydraulic for 20 yd units 1 354 0823 003 TUBE hydraulic for 25 yd units 1 354 0823 004 TUBE hydraulic for 27 yd units 1 354 0823 005 TUBE hydraulic for 32 yd units 1 10 354 0838 TUBE hydraulic 1 11 354 1216 003 CONNECTOR 1 12 354 1217 TUBE hydraulic 1 13 354 1218 TUBE hydraulic right rear corner 1 14 354 1219 TUBE hyd...

Page 401: ...6 ELBOW 90 bulkhead 2 3 054 3623 006 TEE 1 4 054 7434 ELBOW 90 special 2 5 057 1878 HOSE hydraulic 1 6 354 1295 001 TUBE hydraulic 1 7 354 1295 002 TUBE hydraulic 1 8 QC3 FFFF 047 HOSE hydraulic 2 9 FS100915 CAPSCREW 3 8 24NC x 3 4 2 10 FS240900 NUT lock 3 8 24NC 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 403: ...k outside 2 11 047 2285 001 NUT acorn 2 12 048 6162 PIN ASSEMBLY with chain 2 13 040 2205 RETAINER part of item 24 2 14 048 5475 038 PIN cylinder rod end 2 15 FS100932 CAPSCREW 3 8 24NF x 2 1 4 2 16 FS240900 NUT lock 3 8 24NF 4 17 230 0001 006 FITTING grease 1 8 NPT x 45 2 18 211 2064 HINGE cylinder weldment 2 19 021 3874 BAR lock 2 20 047 2392 STUD 2 21 004 2522 LOCK HOOK weldment left hand 1 004...

Page 405: ... RING 1 5 NSS RING back up 1 6 001 6286 003 GLAND 1 7 NSS RING wear 1 8 NSS RING buffer 1 9 NSS SEAL u cup rod 1 10 NSS WIPER canned 1 11 001 5098 008 RING retaining 1 12 001 6286 002 ROD ASSEMBLY 1 13 FS440707 SETSCREW 1 4 x 1 4 1 272 4922 SEAL KIT consists of items 2 thru 5 7 thru 10 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 407: ...ION tailgate 1 7 REF SECTION 1 8 REF INLET 1 9 031 3285 051 SCREW 3 8 16 x 6 3 10 031 3285 052 NUT hex 3 8 16 3 11 031 3285 046 SEAL o ring 926 I D 2 section 6 12 031 3285 047 SEAL o ring 801 I D 2 section 6 13 031 3285 071 SEAL o ring 914 I D 2 section 6 14 031 3285 070 SEAL o ring 799 I D 2 section 6 15 022 3008 WIRE LOCK 1 031 3285 048 SEAL KIT consists of items 11 12 13 14 2 each 1 031 3285 00...

Page 409: ...8 4827 003 CONNECTOR 2 way male 1 5 108 4827 111 TERMINAL male 14 16 AWG 2 6 108 4827 132 SEAL cable 2 7 108 4867 005 BREAKER circuit 10 AMP 1 8 108 7114 010 FITTING female 1 9 115 1232 LIGHT strobe amber 272 3288 kit 1 115 1232 001 LIGHT 1 115 1278 LIGHT strobe clear 272 3288 100 kit0 1 115 1278 001 LIGHT 1 10 311 3095 BRACKET 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 20...

Page 410: ...AILGATE STROBE KIT DUAL 372 2534 CLEAR 372 2534 001 AMBER SWITCH IN CAB 372 2534 002 AMBER IGN POWER 7 30 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 372 2534 372 2534 001 KITS 372 2534 002 KIT ...

Page 411: ... kits 1 4 108 4827 003 CONNECTOR 2 way male 1 5 108 4827 111 TERMINAL male 14 16 AWG 2 6 108 4827 132 SEAL cable 2 7 108 4867 005 BREAKER circuit 10 AMP 1 8 108 7114 010 FITTING female 1 9 115 0871 LIGHT strobe amber 372 2534 001 002 kits 1 115 0871 001 LIGHT 1 115 1278 LIGHT strobe clear 372 2534 kit 1 115 1278 001 LIGHT 1 10 311 3095 BRACKET 1 11 113 3137 001 COVER 1 12 207 8891 001 COVER 1 Prin...

Page 412: ...ROTATING BEACON LIGHT KIT FRONT OF BODY 108 6417 003 SWITCH IN CAB 108 6417 004 SWITCHED IN REVERSE 7 32 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 108 6417 003 108 6417 004 ...

Page 413: ... SHRINK tube 3 6 108 6716 635 WIRE 14GA red 635 4 ft 7 108 052 GROMMET 1 8 108 1814 SWITCH toggle 1 9 108 4430 CONNECTOR butt 2 10 108 4470 LOOM 3 8 4 ft 11 108 6716 GND WIRE white GND 4 ft 12 108 4867 001 BREAKER circuit 15 AMP 1 13 108 7114 010 CONNECTOR female 2 14 108 6461 012 PLLUG 2 way 1 15 047 2187 CAPSCREW 1 4 20NC x 3 4 4 16 047 2188 NUT lock 1 4 20NC 4 17 FS510750 WASHER flat 1 4 4 Prin...

Page 414: ...HOPPER FLOOD LIGHT KIT SWITCH ON SIDE OF TAILGATE 372 1572 001 SINGLE 372 1572 002 DUAL 7 34 COPYRIGHT 2006 Heil Environmental TAILGATE SIDE ISSUED JANUARY 2006 UPPER TAIL LIGHT CROSSMEMBER ...

Page 415: ...T flood A R 115 1225 LIGHT 1 108 6461 012 RECEPTICLE 2 pin 1 108 7336 002 LOOM 1 ft 2 108 2282 SWITCH toggle 1 3 108 6752 001 RELAY 1 4 108 4867 005 BREAKER circuit 10 AMP 1 5 108 4943 003 TERMINAL ring 10 3 6 054 7350 TUBE shrink 1 ft 7 108 7114 010 TERMINAL female 2 IN CAB WIRING ISSUED JANUARY 2006 Printed in U S A COPYRIGHT 2006 Heil Environmental ...

Page 417: ...1226 LIGHT flood A R 115 1225 LIGHT 1 108 6461 012 RECEPTICLE 2 pin 1 108 7336 002 LOOM 1 ft 2 108 1814 SWITCH toggle 1 3 108 2750 006 WIRE 12 GA white 6 inches 4 108 4867 005 BREAKER circuit 10 AMP 1 5 108 7114 010 TERMINAL female 2 6 108 7149 006 CONNECTOR 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 419: ...R 115 1225 LIGHT 1 108 6461 012 RECEPTICLE 2 pin 1 108 7336 002 LOOM 1 ft 2 108 2282 SWITCH toggle 1 3 108 6752 001 RELAY 1 4 108 4867 005 BREAKER circuit 10 AMP 1 5 108 4943 003 TERMINAL ring 10 3 6 054 7350 TUBE shrink 1 ft 7 108 7114 010 TERMINAL female 2 IN CAB WIRING ISSUED JANUARY 2006 Printed in U S A COPYRIGHT 2006 Heil Environmental ...

Page 421: ...8 inches 4 108 4867 005 BREAKER circuit 10 AMP 1 5 108 6416 GND WIRE white GND 6 ft 6 108 6461 008 RECEPTICLE 8 way 1 7 108 6461 012 RECEPTICLE 2 way 1 8 108 6716 SP1 WIRE black spare1 6 ft 9 108 7114 010 TERMINAL female 2 10 115 1226 LIGHT flood 1 115 1225 LIGHT 1 108 6461 012 RECEPTICLE 2 pin 1 108 7336 002 LOOM 1 ft IN CAB WIRING ISSUED JANUARY 2006 Printed in U S A COPYRIGHT 2006 Heil Environm...

Page 423: ... 9165 01 2 115 1029 001 LIGHT 1 115 0742 001 PIGTAIL 1 115 0912 LIGHT 7 red for Kit 272 9165 02 2 115 0742 003 PIGTAIL 1 6 115 1224 LIGHT flood 1 7 211 7167 BRACKET logo 1 8 211 4801 BRACKET light 1 9 211 4901 PLATE license 1 10 FSP420415 SCREW machine 10 32 x 3 4 2 11 FSP270400 NUT hex 10 32 2 12 108 4867 005 BREAKER circuit 10 Amp in cab Not shown 1 13 108 4943 RING connector 10 in cab not shown...

Page 425: ...1 115 0742 001 PIGTAIL 1 115 0912 LIGHT 7 red for Kit 272 9165 02 2 115 0742 003 PIGTAIL 1 6 115 1224 LIGHT flood 1 7 211 7167 BRACKET logo 1 8 211 4801 BRACKET light 1 9 211 4901 PLATE license 1 10 FSP420415 SCREW machine 10 32 x 3 4 2 11 FSP270400 NUT hex 10 32 2 12 108 8051 ADAPTER 7 LED amber 2 108 8052 ADAPTER 7 LED red 2 13 108 4867 005 BREAKER circuit 10 Amp in cab Not shown 1 14 108 4943 R...

Page 427: ...8 1814 SWITCH toggle not shown located in cab 1 2 108 7154 HARNESS wire 1 3 115 0924 FLASHER 1 4 115 1029 LIGHT caution amber 2 115 1029 001 LAMP AMBER 1 115 0742 003 PIGTAIL 1 6 108 4867 005 BREAKER circuit 10 Amp 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 429: ... 3421 GUARD light 2 3 108 1493 GROMMET 2 4 115 1224 LIGHT trapezoidal 2 115 0916 LIGHT 1 108 6416 012 RECEPTICLE 2 pin 1 108 7336 002 LOOM 1 ft 5 311 0655 BRACKET 2 6 108 4867 005 BREAKER circuit 10 AMP 1 7 069 0032 RELAY micro 372 2100 002 kit 1 7 49 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 372 2100 002 KIT 372 2100 001 KIT ...

Page 430: ...ATION FOR ROUTING CABLE THRU TAILGATE EXCESS CABLE SHOULD BE LOOPED BACK ONLY ONCE TO PREVENT DAMAGING CABLE AT THE END OF CHASSIS RAIL 4 REFER TO ITEMS 7 AND 8 FOR COMPONENT INSTALLATION 5 TAILGATE CAMERA BRACKET IS STANDARD ON UNIT TAILGATE WORK LIGHTS ARE CALLED OUT SEPERATELY 6 SCHEMATIC SHOWN IS FOR SINGLE CAMERA SYSTEM ONLY REFER TO SECOND CAMERA KIT FOR 2 CAMERA SYSTEM OR TO THIRD CAMERA KI...

Page 431: ...108 5233 009 WIRE red 16GA A R 5 108 5233 023 WIRE pink 16GA A R 6 161 0351 KIT camera for 372 3343 372 3345 1 161 0352 KIT camera for 372 3344 372 3346 1 7 161 0398 001 CAMERA without shutter for 372 3343 372 3345 1 161 0352 001 CAMERA with shutter heater for 372 3344 372 3346 1 8 161 0352 002 MONITOR 1 9 161 0163 001 CABLE 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 432: ...TS 372 3367 thru 372 3370 7 52 CAMERA W O LENSE SHUTTER REF TAILGATE TOGGLE BLACK GND INTEC CV200NEXT EXTERNAL TRIGGER HARNESS REVERSE SIGNAL 12V BLACK MONITOR 1 2 2 2 4 3 5 8 7 7 8 RED RED BLUE BLUE CAB ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 433: ...NTEC 1 6 161 0426 CAMERA KIT INTEC N S cab mount 1 7 161 0398 001 CAMERA without shutter 1 161 0352 001 CAMERA shutter 1 8 161 0163 004 CABLE OVXLP6MA 1 372 3367 INTEC CV210 AHXL CAMERA HEATED WITH AUDIO DOES NOT HAVE LENSE SHUTTER 372 3368 INTEC CVC210 AHXL CAMERA HEATED WITH AUDIO DOES NOT HAVE LENSE SHUTTER 372 3369 INTEC CVC230SHXL CAMERA HEATED WITH LENSE SHUTTER DOES NOT HAVE AUDIO CAPABILIT...

Page 434: ...GLE 2 METER HARNESS INTEC CV200 NEXT EXTERNAL TRIGGER HARNESS REVERSE SIGNAL POWER SUPPLY HARNESS SUPPLIED WITH MONITOR INTEC CVSN5M SWITCHER TO MONITOR CABLE RED BLUE BLUE RIGHT HAND CAB CAMERA CAMERA TAILGATE CAMERA CAMERA SWITCHER CAMERA CAMERA 1 MONITOR CAMERA 2 3 4 5 6 7 7 54 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 435: ... 4 FS540700 LOCKWASHER 3 8 2 5 161 0429 CAMERA KIT shut cab mount 1 7 55 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 FORMULA 5000 372 3375 INTEC CVC210 AHXL CAMERA HEATED WITH AUDIO DOES NOT HAVE A LENSE SHUTTER 372 3376 INTEC CVC210 AHXL CAMERA HEATED WITH AUDIO DOES NOT HAVE A LENSE SHUTTER 372 3377 INTEC CVC230SHXL CAMERA HEATED WITH LENSE SHUTTER DOES NOT HAVE AUDIO ...

Page 436: ...ITOR CABLE HOPPER CAMERA TAIL GATE CAMERA INTEC CVM600 INTEC CVC230SHXL CAMERA SUPPLIED IN CAMERA KIT USED HARDWARE PROVIDED WITH CAMERA FOR INSTALLATION NOTE STANDARD LOCATION FOR HOPPER CAMERA BRACKET USE HOLES PREVIDED IN FRONT SHEET NOTE FOR UNITS WITH HOPPER COVER LOCATE CAMERA BRACKET IN HOLES PROVIED IN HOPPER SIDE SHEET INTEC CVSSW3 REMOTE TOGGLE 2 METER HARNESS 12V RED RED MONITOR ISSUED ...

Page 437: ...3 ENCLOSURE camera bracket 1 3 FS070720 BOLT 1 4 NC x 1 3 4 FS230700 LOCKNUT 1 4 20NC 3 5 FS520700 WASHER flat 1 4 SAE 3 6 161 0431 CAMERA KIT hopper shutter INTEC 1 7 161 03552 001 CAMERA shutter CYC230SHXL 1 8 161 0404 001 CABLE INTEC CVXLP32MA 1 9 161 0412 SWITCHER UNTEC 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 439: ...BASE MONITOR SWIVEL 161 0179 7 59 FORMULA 5000 REF PART NO DESCRIPTION REQ D 1 161 0179 BASE monitor swivel 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 440: ... CAB ROOF MOUNTED 372 3350 7 60 RED 12V BLACK GND GREEN REV 12V FUSED POWER CHASSIS REVERSE SIGNAL GROUND TAILGATE CAMERA SAFETY VISION CONTROL BOX 4 2 5 7 11 9 10 3 4 8 8 COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 441: ...OM convoluted 1 2 A R 4 108 5233 009 WIRE red 16GA A R 5 108 5233 022 WIRE white 16GA A R 6 108 5233 023 WIRE pink 16GA A R 7 161 0403 SINGLE CAMERA KIT 1 8 161 0403 001 MONITOR SV LCD68 1 9 161 0403 002 CAMERA SAFETY VISION SV 620 1 10 161 0403 003 CONTROL BOX SVLCDCB 1 11 161 0404 004 CABLE monitor to camera 65 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 442: ...TED 372 3374 RH CAB MOUNTED 7 62 6 2 1 3 5 4 2 RED 12V BLACK GND GROUND 12V FUSED POWER TAILGATE CAMERA LEFT HAND CAB CAMERA SAFETY VISION 6 MONITOR SAFETY VISION LCDCB CONTROL BOX CHASSIS REVERSE SIGNAL GREEN REV ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 443: ...nted left hand cab side 1 311 3754 BRACKET camera mounted right hand cab side 1 4 FS070715 CAPSCREW 1 4 20NC x 3 4 plated 2 5 161 0408 CAMERA KIT dual 1 6 161 0403 002 CAMERA safety vision SV 620 2 7 161 0408 003 CABLE 65 2 8 161 0408 004 CABLE EXTENSION 65 1 9 161 0403 001 MONITOR 1 10 161 0403 003 BOX control 1 11 161 0403 004 CABLE monitor to box 1 Printed in U S A COPYRIGHT 2006 Heil Environme...

Page 444: ...D 372 3382 RH CAB MOUNTED 7 64 12V FUSED POWER RED BLACK GND GREEN REV 12V GROUND CHASSIS REVERSE SIGNAL 6 2 1 3 5 4 2 TAILGATE CAMERA 2nd CAMERA LEFT HAND CAB CAMERA SAFETY VISION 6 MONITOR SAFETY VISION CONTROL BOX ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 445: ...well 2 2 161 0403 002 CAMERA safety vision SV 620 1 3 211 9334 BRACKET camera mounted left hand cab side 1 311 3754 BRACKET camera mounted right hand cab side 1 4 FS070715 SCREW hex head cap 1 4 20 x 3 4 plated 2 5 FS540700 WASHER lock 3 8 2 6 161 0408 003 CAMERA CABLE SAFVIS SV 513 A R Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 446: ... CAMERA KITS 372 3386 MONITOR MOUNTED ON DOGHOUSE 372 3387 MONITOR MOUNTED ON CAB ROOF 7 66 2 3 5 3 6 7 4 BLUE BLACK RED GND 12V FUSED POWER CAMERA REF CHASSIS REVERSE SIGNAL ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 447: ...EF PART NO DESCRIPTION REQ D 1 036 1640 208 TIE nylon wire A R 2 108 1110 002 CONNECTOR butt 2 3 108 5034 003 LOOM convoluted 1 2 A R 4 108 5233 009 WIRE red 16GA A R 5 108 5233 023 WIRE pink 16GA A R 6 372 3340 CAMERA INSTALLATION 1 7 MONITOR customer supplied 1 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 448: ...CAMERA KITS CUSTOMER SUPPLIED 2ND OR 3RD CAMERA 372 3388 LH CAB MOUNTED 372 3389 RH CAB MOUNTED 7 68 CAMERA REF 1 2 5 4 CAMERA REF ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 449: ...9 REF PART NO DESCRIPTION REQ D 1 047 2192 WELL NUT 2 2 211 9334 BRACKET camera mounted left hand cab side 1 311 3754 BRACKET camera mounted right hand cab side 1 3 FS070715 SCREW hex head cap 1 4 20 x 3 4 plated 2 4 FS540700 LOCKWASHER 3 8 2 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

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Page 474: ...ire the use of tools or blocking devices specially designed for the purpose Special tools should be used when and as recommended It is important to note that some warnings against the use of specific methods that can damage the product or render it unsafe are stated in the service manual It is also important to understand these warnings are not exhaustive Heil could not possibly know evaluate and ...

Page 475: ...909 Section 3 Pumps SMS3 SWS 706213 0909 Section 4 Controls SMS4 SWS 706074 0110 Section 5 Body SMS5 SWS 706075 0110 Section 6 Tailgate SMS6 SWS 706076 0110 Section 7 Lights and Lamps SMS7 SWS 706213 0909 Section 8 Throttle Speed and Transmission Kits SMS8 SWS 706213 0909 Section 9 Body Controller SMS9 BC SWS 706070 0110 Section 10 Schematics SMS10 SWS 706070 0110 ...

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Page 479: ...on 109 Hydraulic Oil Specifications 109 Oil Can Lubricant Recommendation 110 Grease Lubricant Recommendation 110 Winch Gear Oil 110 Standard Torque Data for Nuts and Bolts 112 Bolt Type Identification Chart 113 Cold Weather Warm Up Procedure 113 Battery Disconnect Switch 114 Decal Care 115 General Instructions 115 Pressure Washer Precautions 115 Remove Difficult Debris 115 Alternator R Stator Term...

Page 480: ...lure to follow all instructions and safety precautions in this manual in the Maintenance and Adjustment or Service Manual in other manufacturer s manuals and on the safety decals attached to the product could result in serious injury or death to operators or bystanders and or damage to property DO NOT operate this vehicle before you READ and UNDERSTAND this Operator s Manual the Parts and Maintena...

Page 481: ... becomes trapped between the tailgate and the body Clear the area near the tailgate of all unnecessary people before you lower the tailgate The packer and crusher panels are dangerous They can cause serious injury or death if a person is inside the hopper Make sure no one is inside the hopper before you begin a packer or crusher function Put the unit in the lock out mode if a person is in the hopp...

Page 482: ...hen you do maintenance or service procedures or when you go in the hopper climb on the body or equipment Equipment can be operated when the unit is not in the lock out mode When the unit is not in the lock out mode equipment operated while you do maintenance or service procedures go in the hopper or climb on the body or equipment can cause serious injury or death Make sure the unit is on firm stab...

Page 483: ...nction and create a dangerous condition A part failure during operation can cause serious injury or death to a person or damage to the unit Repair or replace any failed or defective part immediately Contact of the unit with overhead electric lines is dangerous Serious injury or death may occur Make sure there is adequate overhead clearance before you raise the container If the unit does make conta...

Page 484: ...ad so that it will leave the body Do not move the unit forward or backwards excessively fast lurch to dump the refuse load Excessively fast movements with the body raised puts a very high load on the body raise cylinders and could damage one or both cylinders and make the body unstable unable to lower Inspect the cylinders after you dump each load and replace if necessary Isopropyl alcohol is flam...

Page 485: ...f BEFORE you do maintenance or repair procedures on the unit Follow These Steps 1 TURN the ignition switch to OFF 2 APPLY the brakes MAKE SURE the brakes do not let the unit move and they work properly 3 CHOCK all wheels 4 REMOVE the ignition key from the cab 5 Put a LOCK OUT TAG onto the STEERING WHEEL Lock out Do Not Operate Tag NOTE You can order lock out tags Part No 212 1586 through your Heil...

Page 486: ... s instructions on equipment and care SAFETY DECALS ON THE UNIT Make sure you can read all safety and instruction decals Clean decals if you cannot read the words See page 115 for directions on cleaning decals Decals must be replaced if the decal is damaged the decal is missing or the decal is not readable If a decal is on a part that is replaced make sure a new decal is installed on the new part ...

Page 487: ...ating to the equipment LUBRICATION INFORMATION Before performing maintenance check the job carefully to find all the hazards present and make sure all necessary safeguards or safety devices are used to protect all persons and equipment involved HYDRAULIC OIL SPECIFICATIONS Heil hydraulic oil MV32 contains the following specifications Gravity API ASTM D 287 31 0 Specific Gravity 60 F 15 6 C ASTM D ...

Page 488: ...grease fittings Apply sufficient oil to give good lubrication but do not bathe parts in oil Always wipe off excess GREASE LUBRICANT RECOMMENDATION Use a grease gun Before engaging grease gun clean the fitting Always pump enough grease to purge the joint of contaminated grease and wipe off the excess WINCH GEAR OIL Use AGMA Grade 5 EP 90wt for a 8 000 lb winch and AGMA Grade 7 EP 140 wt for a 12 00...

Page 489: ...111 All Units Printed in U S A SEPTEMBER 2009 COPYRIGHT 2009 Heil Environmental PARTS ORDERING INQUIRES CONTACT YOUR LOCAL HEIL DEALER CUSTOMER SUPPORT WARRANTY CLAIMS 866 ASK HEIL WEBSITE www heil com ...

Page 490: ...d Diameter Type 1 Studs Only Type 1 Bolts 6 or less Type 1 Bolts Longer than 6 Type 5 All Lengths Type 8 All Lengths Only when used in cast gray iron All other applications Min Max Min Max Min Max Min Max Min Max Min Max 1 4 5 6 5 6 3 3 9 10 11 13 12 14 5 16 12 13 12 13 6 7 19 21 24 27 27 30 3 8 21 24 21 24 11 13 33 37 43 47 45 50 7 16 35 38 35 38 19 21 53 60 69 76 75 85 1 2 52 28 52 58 29 32 80 9...

Page 491: ...unit s hydraulic oil before you start your daily route operation Follow these steps 1 Start the truck and let the engine idle 2 APPLY the parking brake and make sure it holds 3 Engage the hydraulic pump for approximately five minutes Moving parts on the unit are dangerous Serious injury or death may occur if a person is struck by the equipment Clear all people of the area before you operate the un...

Page 492: ...ook different and may be at a different location on different chassis Become familiar with the location of the battery box and battery disconnect switch on your unit The battery disconnect switch must be turned off whenever the vehicle is not in service and or to be left unattended Battery cables must be securely anchored and not rubbing other equipment Cable insulation must be fee of damage and a...

Page 493: ...the decals to lift and peel the decal away from the unit Over time the decal can fade crack or chip away Use pressure washing only when other cleaning methods are not effective If you use a pressure washer use the following precautions Spray nozzle opening 40 wide pattern Spray angle 65 from vehicle s body Distance of nozzle to decal 15 minimum Water pressure 800 psi Length of time not more than 3...

Page 495: ...ductor This corrosion can interfere with the alternator s RPM signal which adversely affects the EOS electronic overspeed switch performance To prevent corrosion apply a sealant to the terminal to prevent oxygen in the atmosphere from coming in contact with the conductor There are two main types of connections on the R stator terminal and each one requires a different sealant 1 3 8 female stud typ...

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Page 497: ...PRESSURES and CYCLE TIMES 2009 Heil Environmental FORM SF0159S 11 09 ...

Page 498: ... psi n a 28 32 sec n a MODEL MAIN RELIEF LOGIC VALVE B C BLADE DETENT SLIDE DETENT OUT IN BLADE BACK OFF RELIEF OPTIONS RELIEF CYCLE TIME PTO DIRECT MOUNT WITHOUT DRIVE LINE 32 GPM CYCLE TIME STD FRONT MOUNT PUMP or PTO WITH DRIVE LINE 35 GPM ALL 2500 psi 2100 2350 psi 2350 psi 2400 psi Mech 3900 psi 1400 psi 28 32 sec 21 23 sec MODEL MAIN RELIEF LOGIC VALVE WIDE B C NARROW B C BLADE DETENT SLIDE ...

Page 499: ...0 6 8 sec MODEL MAIN RELIEF LIFT UP DOWN GRABBER RELIEF REACH RELIEF IN OUT BODY MAIN RELIEF PACKER PRESS SWITCH LIFT CYCLE TIME ALL 2500 2300 1250 1250 1250 2300 1250 2400 2200 6 8 sec MODEL MAIN RELIEF LIFT UP DOWN GRABBER RELIEF REACH RELIEF IN OUT BODY MAIN RELIEF PACKER PRESS SWITCH LIFT CYCLE TIME ALL 2500 2300 1250 1250 1250 2300 1250 2500 2200 6 8 sec MODEL MAIN RELIEF LIFT UP DOWN GRABBER...

Page 500: ... GPM RT 6 2400 2500 1500 1800 1400 16 18 sec RT 10 2400 2500 1500 1800 1400 16 18 sec MODEL MAIN RELIEF PACKER PRESS SWITCH BUCKET CYCLE TIME PACKER CYCLE TIME 23 GPM 33 YD 1800 1600 11 13 sec 17 19 sec 38 YD 2000 1800 MODEL MAIN RELIEF TOP DOOR PACKER LIFT CYCLE TIME PACKER CYCLE 3000 500 2500 7 9 sec 20 24 MULTITASK III EOS Setting Disengage P1 at 900rpm P2 at 1800rpm RETRIEVER Disengage 1450rpm...

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Page 503: ... Electronic Pressure Switch 308 Tandem Vane Pump with Monoblock Control Manifolds Non O I G A I Combined Flow DP7000 Auto Side Loader F4000 O I G A I PT1000 O I G A I 309 Tandem Vane Pump with Monoblock Separate Outlet Flow Rapid Rail and Python Auto side Loader 310 Single Vane Pump with Control Manifold Front end Loaders and Pre 2009 DP Pythons 311 Single Pump Repair Procedures 312 Troubleshoot P...

Page 504: ...gned to unload the hydraulic system when the pump flow exceeds 55 GPM Hydraulic system unloading occurs when the pressure drop across the flow control orifice reaches 50 PSI To restore power to the hydraulic system the operator must lower the engine speed 300 to 400 RPM below the HOC speed setting PUMP FLOW CONTROL VALVE 55 GPM PACKER SOLENOID B VALVE TO HOSE KIT ...

Page 505: ...IAL FRONT MOUNT HOC LATER UNITS The HOC system is designed to unload the hydraulic system when the pump flow exceeds 55 GPM Solenoid A is located on the lift control valve See Section 2 Lift Service Manual for more information PUMP INLET PUMP FLOW CONTROL VALVE 55 GPM BYPASS LINE RETURN TO INLET ...

Page 506: ...s when the coil is activated The valve does not have a plumbing schematic but must be plumbed one way to function properly Fluid must enter port 2 and exit port 1 Caution Failure to plumb the pump shut off valve in this manner may cause system malfunction or system chatter INLET PORT 2 MUST BE PLUMBED FOR FLUID ENTERING THE VALVE OUTLET PORT 1 MUST BE PLUMBED FOR FLUID LEAVING THE VALVE ...

Page 507: ...he oil should bypass at 3 GPM of the 55 GPM flow 4 Cycle two or three more times to be sure valve spool moves freely and does not bind 5 If the valve exceeds 55 GPM check for the correct orifice in the spool FLOW CONTROL LEAKAGE TEST Check valve spool leakage by running 50 GPM 5 less than the actual flow of 55 GPM through the valve with 1100 PSI on the flow control valve outlet The flow control le...

Page 508: ...ough the loop line and back to the tank when the system is in the off mode In the ON mode the loop line is closed to tank and all fluid is sent to system pressure AIR LOGIC Pump On Apply air pressure to port 1 and release air pressure from port 2 Pump Off Release air pressure from port 1 and apply air pressure to port 2 RETURN LINE TO TANK PUMP INLET PRESSURE OUTLET TO SYSTEM AIR SHIFT CYLINDER AI...

Page 509: ... the Hydraulic Controls Operate In Gear At Idle OIGAI system The pump section pump 1 closest to the input shaft operates the lift and shuts off first The pump section pump2 farthest from the input shaft operates the packer and stays on at higher RPMs PUMP 1 CLOSEST TO DRIVE SHAFT PUMP 2 FARTHEST FROM DRIVE SHAFT PRESSURE BLOCKS BYPASS TUBE UNLOADER VALVE COIL ...

Page 510: ...stem reaches the high pressure setting of the electronic pressure switch Uses output 10 01 for P1 pump closest to input shaft to turn ON when the body throttle advance switch is activated and to shut OFF when above 1000 RPM or when the high pressure setting of the pressure switch is reached Uses output 10 03 for P2 pump farthest from input shaft to turn ON when the pump switch is activated and to ...

Page 511: ...w of oil away from the pump to the system pressure circuit The two pressure block manifolds each contain an unloader valve cartridge and coil assembly to activate the system and an internal one way check valve for each pump circuit The pump closest to the input shaft shuts OFF first at lower RPMs while the pump farthest from the input shaft stays ON at higher RPMs BYPASS LINE BACK TO TANK PRESSURE...

Page 512: ...OADER Combined Flow In the monoblock Operate in Gear at Idle hydraulic system The pump section pump 1 closest to the input shaft operates the lift and shuts OFF first The pump section pump 2 farthest from the input operates the packer and stays ON at higher RPMs Isolated Flow BYPASS TUBE TO INLET UNLOADER VALVES P1 TO LIFT VALVE P2 TO BODY VALVE BYPASS TO TANK PUMP ...

Page 513: ...p control valve is designed to limit the flow to 55 GPM Excess flow is re circulated to the inlet The pump ON OFF valve must have power to turn the pump ON When the pump solenoid is in the OFF mode oil is allowed to circulate back to the inlet The maximum pump speed is controlled by the PLC PRESSURE LINE PUMP CONTROL VALVE WITH FLOW CONTROL 55 GPM INLET LINE PUMP ON OFF SOLENOID ...

Page 514: ...utocar chassis and can be used on other chassis These instructions show complete tear down of the pump assembly They can be used to replace a failed pump cartridge or failed pump shut off valve Before making adjustments make sure the unit is in the LOCK OUT position LOCK OUT position is defined as follows 1 Engine stopped and ignition key removed 2 Set the brakes and make sure they are holding 3 C...

Page 515: ... tie around the electrical wiring that controls the pump shut off valve solenoid Figure 4 Figure 4 Cut zip tie around wiring 5 Disconnect the electrical wiring the two way Packard plug that controls the pump shut off valve solenoid Figure 5 Figure 5 Disconnect wiring 6 Remove the one inch hydraulic pressure hose Figure 6 Figure 6 Remove hydraulic pressure hose 7 Remove the four suction line flange...

Page 516: ...ay be tight Figure 12 Remove pump cartridge 13 Inspect the pump shaft spines and bearings for wear and damage Figures 13 and 14 Check for the following Sheared or worn shaft splines Broken bearing Figure 13 Inspect parts Figure 14 Inspect parts 14 Inspect the brass bushing on the pump cartridge for wear and damage Figure 15 Figure 15 Inspect brass bushing 15 Check the outer housing O ring for wear...

Page 517: ...en the eight pump shut off valve bolts as follows Figure 21 Four small back bolts 60 ft lb Four large front bolts 92 ft lb Figure 21 Torque shut off valves 21 Install the suction line flange to the pump shut off valve and tighten the four bolts on the flange Figure 22 Figure 22 Replace suction line 22 Install one straight connector 054 3341 10 to the P Port on the shut off valve Figure 23 Figure 2...

Page 518: ...6 14 GA Figure 26 Install two way Packard connector 26 Connect the new Packard connector to the original matching Packard connector Secure the excess wiring harness for the solenoid to the hydraulic pressure line with a zip tie Figure 27 Figure 27 Connect plugs and secure excess wiring 27 Attach the grill to the chassis Figure 28 Figure 28 Reattach grill 28 On the hydraulic oil pump move the shut ...

Page 520: ...hicle 1 Hydraulic functions do not operate When pump should be on verify there is at least 10 volts at the pump coil If 10 or more volts are present proceed to step 2 If not determine if the PLC program if so equipped is at fault or a wire is broken 2 When pump should be on pull red knurled knob on the end of the solenoid valve Figure 1 Does the system work now If so replace the coil If not procee...

Page 521: ...ridge Figure 2 Temporarily set aside in a clean location Figure 2 4 Remove test plug located in the side of the pump control valve Figure 1 5 Insert pug in the port where the unload cartridge was removed There is a thread for it at the bottom of the cavity Figure 3 Figure 3 Test Plug inserted in valve block ...

Page 522: ...roblem is in the pump control valve If the system still does not function correctly the pump cartridge need to be replaced 8 Remove the unload cartridge Temporarily set aside in a clean location 9 Remove the test plug and replace it in the side of the pump control valve 10 Reinstall the unload cartridge WARNING Always remove the test plug before running the truck on routes to prevent hydraulic sys...

Page 523: ...n closest to the pump input shaft P1 shuts OFF first during higher RPMs The pumping section farthest from the pump input shaft P2 stays ON longer during higher engine RPMs The packer cycle time for units using this pump is fastest during engine idle up to 1050 RPM The separate pressure block manifolds contain two unloader valve and coil assemblies used to activate each respective pumping section a...

Page 524: ...om input shaft to shut OFF at 2100 RPM or when the high pressure setting of the pressure switch is reached ELECTRONIC PRESSURE SWITCH This switch is used to prevent the engine from stalling when using the front loader body functions during engine idle Some engines do not produce enough net torque at idle and will stall while using some of the hydraulics functions The pressure switch is used to shu...

Page 525: ...operation or slow operation of the loader or packer system Since the F7000 series uses combined flows a possible symptom of system malfunction is the packer operating at half the normal speed On a Rapid Rail body with a Rapid Rail lift each pump section controls one aspect of the system independent of the other A malfunction of one pump s section will normally only affect one function of the truck...

Page 526: ...d plug the tube connection for the bypass to the pump inlet This forces all oil to the hydraulic circuits as if the pump is on NOTE Pump control switches in the cab are no longer effective Restart the truck and test the functions If the lift and packer functions return to normal operation speed and pressure within specifications replace or repair the unloader assembly NOTE If flow is present and t...

Page 527: ... the bolts on the rear end cap and front mounting cap housings of the pump 4 If either the unloader valve cartridge or the pilot valve cartridge that screw into the unloader valve cartridge is removed it needs to be re torqued Re torque the unloader cartridge to 110 ft lbs and the pilot cartridge not shown to 15 ft lbs MONOBLOCK CENTER PUMP HOUSING P2 REAR END CAP HOUSING P1 FRONT MOUNTING CAP HOU...

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Page 531: ...minal Corrosion Protection 4 6 Chassis Interface Relay Bank 4 6 1 Throttle Advance Limit Kits Pneumatic and Mechanical Throttle Advance 4 7 Electronic Controlled Throttle Advance 4 8 thru 4 14 Neutral Switch Kits 4 15 thru 4 24 EOS Electronic Overspeed Kits 4 25 thru 4 33 4 1 Printed in U S A COPYRIGHT 2010 Heil Environmental ISSUED JANUARY 2010 ...

Page 532: ...4 2 ...

Page 536: ...ormance of the EOS electronic overspeed switch To prevent the corrosion from occurring a sealant must be applied to the terminal to prevent oxygen in the atmosphere from coming in contact with the conductor There are two 2 main types of connections on the R stator terminal 1 A 3 8 female stud type connector and 2 A molded pin plug Dipit is recommended for use on the stud type and an antioxidant gr...

Page 537: ...RIL 2004 CHASSIS INTERFACE RELAY BANK REVERSE TAIL THROTTLE LIMIT CLEAR L TURN R TURN STOP NEUTRAL The chassis interface relays are used in all rear loaders to carry the load current for lights throttle stop throttle limit neutral etc The number of relays used may vary depending on chassis and unit set up ...

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Page 549: ...ON NON ELECTRONIC 272 3183 01 TO CHASSIS STARTER SOLENOID CIRCUIT TRANSMISSION NEUTRAL SWITCH HARNESS REF TRANSMISSION NEUTRAL SWITCH REF 30 85 87 86 30 87A 87 86 85 6 6 4 4 3 3 2 2 1 1 4 15 ISSUED JANUARY 2006 COPYRIGHT 2006 Heil Environmental ...

Page 551: ...17 Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED FEBRUARY 2006 CONNECT 12v DC 15 AMP FROM HEIL CONTROLS REAR OF CONNECTOR NOTE INSERT TERMINAL INTO TO PIN OUT E FOR 12v OUTPUT CONNECT HEIL NEUTRAL SIGNAL WIRE TO PIN OUT F C B A DASH UNDER CURB SIDE PANEL LOCATED FREIGHTLINER FUSE ...

Page 555: ...AL SWITCH KIT for NAVISTAR NGV CHASSIS with ALLISON WORLD TRANSMISSION 272 3183 103 4 21 COPYRIGHT 2006 Heil Environmental ISSUED FEBRUARY 2006 FOR CHASSIS WITHOUT AUTO NEUTRAL FOR CHASSIS WITH AUTO NEUTRAL ...

Page 559: ...SPEED SWITCH KIT for ALLISON WORLD TRANSMISSION and 24v DC 272 7738 124 4 25 TO HEIL CONTROLS PUMP SW OUTPUT R STATOR PUMP SOLENOID GROUND BLACK WHITE GREEN YELLOW RED ISSUED FEBRUARY 2006 COPYRIGHT 2006 Heil Environmental ...

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Page 571: ...e Hydraulic System 5 11 Ejector Shoe Adjustment 5 12 Side Access Door 5 13 Location of Underbody and Ejector Unload Valves 5 14 Ejector Unload Valve 5 15 Relief Valve B 5 16 Relief C 5 16 Underbody Valve Main relief 5 16 Ejector Panel Troubleshooting 5 16 1 Mobile Hydraulic Symbols 5 17 5 18 Hydraulic Schematic 701 8426 Packer Hydraulic Flow Diagrams Packer Retract Extend 701 8426 1 Pneumatic air ...

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Page 573: ...OCATION EJECTOR PANEL CYLINDER LOCATION SIDE ACCESS DOOR LOCATION TAILGATE PACKING CONTROL LEVERS OPPOSITE SIDE OF TAILGATE TAILGATE EJECTOR CONTROL LEVERS HYDRAULIC OIL TANK IN TANK FILTER TAILGATE CLAMPS OPTIONAL REEVING MECHANISM Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 574: ...Stroke 27 yd 4 Stages 6 Bore x 147 8 Stroke 32 yd 5 Stages 7 Bore x 173 6 Stroke Hydraulic Pump gear type 27 GPM 1000 RPM 2500 PSI Main System Relief Valve Pressure 2500 50 PSI Ejector Relief Valve Pump Pressure Relief Valve B 2100 50 PSI Outside Cylinder Rod End Relief Valve C 2350 50 PSI Ejector Extend Cycle Times 18 yd body 19 Seconds 20 yd body 22 Seconds 25 yd body 27 Seconds 27 yd body Secon...

Page 575: ...ery month 200 Hours unbolt the pump 4 bolt flange move away approx 2 inches from the PTO and apply grease to the female pilot of the PTO pump flange This acts as a barrier to prevent moisture from getting into the pump and PTO engagement area If the pump shaft and PTO are not greased as recommended damage to the pump shaft may occur Normal maintenance done according to an established schedule is p...

Page 576: ...rol Handles Linkage A Upper Bellcranks B Kick Out Lever C Lower Yoke Ass y D Control Handle Pivots 1 2 2 2 Packer Panel Pivot Bottle Pin to 6 4 Weekly 40 Hours Upper Panel 4 Weekly 40 Hours Inside Packing Cylinder Both Ends 7 Weekly 40 Hours 4 Upper Link Arms 8 9 PTO Pump Drive Shaft 4 Weekly 40 Hours Front Mount Drive Shaft 3 Weekly 40 Hours 10 Tailgate Turnbuckle Clamps 2 Weekly 40 Hours Contain...

Page 577: ...draulic oil tank with in tank filter is located on the left streetside of the unit and mounted to the chassis In some optional cases the tank in mounted above the front head of the body IN TANK OIL FILTER HYDRAULIC OIL TANK Printed in U S A COPYRIGHT 2002 H E I L ISSUED APRIL 2002 ...

Page 578: ... at the front of the body 3 Tailgate is down and latched 4 Tailgate Packing Mechanism is in the starting position Refer to operator s manual The oil level in the standard oil tank should be kept between the full and low marks as indicated on the decal by the sight gauge CHANGING THE FILTER ELEMENT NOTE Change the filter more often under certain conditions such as extremely dusty atmosphere or area...

Page 579: ...and cover 2 Remove element with by pass assembly and discard in a safe environmental way 3 Clean housing with a lint free cloth 4 Check o ring and gasket and replace if necessary Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 COVER ELECTRICAL INDICATOR 3 MICRON ELEMENT O RING SPRING TORQUE NUTS TO 35 FT LBS GASKET COVER BYPASS PART OF ELEMENT NOT SERVICED ELECTRICAL INDICAT...

Page 580: ...anel through 3 complete cycles 14 Operate the tailgate full up and full down 15 With the ejector panel in the retracted position and the tailgate packing mechanism in the start position check the tank oil level If necessary add recommended oil as described in Section 1 Printed in U S A COPYRIGHT 2000 H E I L ISSUED OCTOBER 2000 ...

Page 582: ...jector shoes not being properly adjusted Washers Part no FS055 1119 001 are installed behind the wear shoes see figure below The clearance between the shoe and track should never exceed 1 4 The tighter the clearance the less chance the ejector panel will turn and bind in the body Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 583: ...he unit and provides access to the body area for cleanout purposes It should never be entered unless the truck engine is stopped and the ignition key removed and the unit is in lock out tag out position Printed in U S A COPYRIGHT 2002 H E I L SIDE ACCESS DOOR ISSUED OCTOBER 2002 ...

Page 584: ... unload valves are located on the left streetside front corner of the body These valves control the ejector panel and tailgate raise lower functions PRESSURE GAUGE PORT EJECTOR UNLOAD VALVE B C UNDERBODY VALVE Printed in U S A COPYRIGHT 2002 H E I L ISSUED APRIL 2002 ...

Page 585: ... from the end of the blade spool of tailgate valve to expose the detent release adjusting screw see figure below 13 To adjust insert a flat tip screwdriver and turn adjusting screw in to the spool clockwise to increase the kickout pressure or turn adjusting screw out of the spool counterclockwise to decrease the pressure NOTE Be careful not to force the adjusting screw or it may deform the interna...

Page 586: ...he main system pressure gauge Adjust main system down until the gauge reads 2100 PSI 9 Remove plugs or caps covering relief valve B and C in the ejector unload valve see figure 6 10 Turn adjustment screw of Valve C out of body 2 full turns counterclockwise 11 Turn adjustment screw of Valve B into the body 2 full turns clockwise 12 Pull ejector cylinder control lever to extend cylinder full out and...

Page 587: ...ressure or turn screw into body clockwise to increase the pressure 6 When correct pressure is attained tighten lock nut and reinstall nut 7 Recheck the system pressure 8 Remove pressure gauges from fittings 5 16 1 Printed in U S A COPYRIGHT 1999 H E I L ISSUED JULY 1999 ...

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Page 591: ...5 17 HYDRAULIC SYMBOLS ...

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Page 595: ...N PRESSURE LEGEND EJECTOR EXTEND EJECTOR RETRACT CYLINDERS EJECTOR CYLINDERS EJECTOR PUMP FROM TANK TO USED ON 27 AND 32 YD UNITS ONLY UNLOAD VALVE TO EJECTOR UNLOAD VALVE TO EJECTOR UNDERBODY VALVE UNDERBODY VALVE PUMP FROM TO TANK ...

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Page 597: ...LY KITS PNEUMATIC DIAGRAMS 272 7464 5 19 TRACTOR PROTECTION VALVE AIR FILTER REGULATOR AIR REGULATOR ADJUSTMENT KNOB SET 100 PSI LIFT KNOB TO UNLOCK PRESS KNOB TO LOCK COPYRIGHT 2002 H E I L ISSUED AUGUST 2002 ...

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Page 601: ...1 8426 5 Reeving Cylinder Raising lowering Container 701 8426 6 Reeving Cylinder Raising Container Blade Down Lowering Container Blade Up 701 8426 7 Tailgate Adjustments Tailgate Secondary Valve 6 3 Hydraulic Detent Adjustment for Blade Spool 6 4 Adding Auxiliary Sections 6 5 Kick Out Adjustment 6 6 Tailgate Control Lever Alignment 6 7 Blade Back Off Relief Valve 6 7 Optional Container Mechanism A...

Page 602: ...SI Optional Mechanism Winch Roll Bar 1400 50 PSI Packer Mechanism Cycle Times Empty Hopper Complete Cycle PTO Direct Mount without Driveline 27 GPM 28 to 32 Seconds Complete Cycle Std Front Mount or PTO Mount with Driveline 47 GPM 16 to 18 Seconds Reload PTO Direct Mount without Driveline 27 GPM 9 to 11 Seconds Reload Std Front Mount or PTO Mount with Driveline 47 GPM 6 to 7 Seconds Tailgate Cycle...

Page 603: ...LOCATION EJECTOR PANEL CYLINDER LOCATION SIDE ACCESS DOOR LOCATION TAILGATE PACKING CONTROL LEVERS OPPOSITE SIDE OF TAILGATE TAILGATE EJECTOR CONTROL LEVERS HYDRAULIC OIL TANK IN TANK FILTER TAILGATE CLAMPS OPTIONAL REEVING MECHANISM Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 604: ...ol Handles Linkage A Upper Bellcranks B Kick Out Lever C Lower Yoke Ass y D Control Handle Pivots 1 2 2 2 Packer Panel Pivot Bottle Pin to 6 4 Weekly 40 Hours Upper Panel 4 Weekly 40 Hours Inside Packing Cylinder Both Ends 7 Weekly 40 Hours 4 Upper Link Arms 8 9 PTO Pump Drive Shaft 4 Weekly 40 Hours Front Mount Drive Shaft 3 Weekly 40 Hours 10 Tailgate Turnbuckle Clamps 2 Weekly 40 Hours Containe...

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Page 609: ...SURE RETURN PRESSURE LEGEND TAILGATE RAISE TAILGATE LOWER INTERMEDIATE PRESSURE FROM VALVE ADJACENT SECTION UNDERBODY VALVE ADJACENT VALVE SECTION FROM TO TANK TANK TO UNDERBODY VALVE CYLINDERS TAILGATE TAILGATE CYLINDERS ...

Page 610: ...E LOWER PANEL UP BLADE LOWER PANEL DOWN LOWER PANEL UPPER PANEL LOWER PANEL UPPER PANEL CYLINDERS CYLINDERS CYLINDERS CYLINDERS REGEN VALVE REGEN VALVE TAILGATE VALVE TAILGATE VALVE FROM ADJACENT VALVE SECTION TANK TO ADJACENT SECTION VALVE FROM TANK TO ...

Page 611: ...ER PANEL OUT UPPER PANEL IN INTERMEDIATE PRESSURE CYLINDERS UPPER PANEL UPPER PANEL CYLINDERS VALVE REGEN REGEN VALVE FROM VALVE ADJACENT SECTION SECTION ADJACENT VALVE FROM TAILGATE VALVE TAILGATE VALVE TANK TO TO TANK PILOT SENSE TO C UNLOAD CARTRIDGE ...

Page 612: ...01 8426 5 LEGEND PUMP PRESSURE RETURN PRESSURE INTERMEDIATE PRESSURE LOWER PANEL UPPER PANEL REEVING EJECTOR TAILGATE USED ON 27 AND 32 YD UNITS ONLY CYLINDER CYLINDERS CYLINDERS CYLINDERS CYLINDERS EJECTOR UNLOAD VALVE VALVE REGEN UNDERBODY VALVE TAILGATE VALVE B C ...

Page 613: ...SURE RETURN PRESSURE LEGEND REEVING CYLINDER LOWERING CONTAINER REEVING CYLINDER RAISING CONTAINER TAILGATE VALVE TAILGATE VALVE FROM UNDERBODY VALVE UNDERBODY VALVE FROM REEVING CYLINDERS REEVING CYLINDERS TANK TO TANK TO ...

Page 614: ... REEVING LOWER PANEL UPPER PANEL CYLINDERS CYLINDER REGEN VALVE TANK TO UNDERBODY VALVE TAILGATE VALVE FROM CYLINDER REEVING CYLINDERS LOWER PANEL UPPER PANEL CYLINDERS VALVE REGEN TANK TO VALVE FROM UNDERBODY TAILGATE VALVE DURING BLADE DOWN REEVING CYLINDER LOWERING CONTAINER DURING BLADE UP ...

Page 615: ...DE BACK OFF RELIEF VALVE SET 3900 PSI 031 3245 008 PORT RELIEF CARTRIDGE SET 1400 PSI 031 3242 WINCH HAS 2 PORT RELIEFS ONE NOT SHOWN IS ON OPPOSITE SIDE OF SECTION RELIEF IS NOT INCLUDED W VALVE 2 SECTION VALVE 031 6270 002 STANDARD ARRANGEMENT SLIDE SECTION 031 5980 010 3 SECTION VALVE 031 6270 003 ROLL BAR OR WINCH WINCH OR ROLL BAR SECTION 031 6267 SLIDE SECTION 031 5980 010 4 SECTION VALVE 03...

Page 616: ... control the upper panel and the lower panel Refer to the operator s manual for correct operation of these two levers The upper and lower panel functions can be operated independently by engaging one lever at a time TAILGATE CONTROL VALVE PRESSURE SETTINGS The tailgate valve has some pressure settings that are adjustable All valve pressure adjustments should be made with the engine running at the ...

Page 617: ...hift the spool in the down direction The upper panel will travel to the end of the down stroke but will not release the dent and shift to the neutral position 3 Slowly turn the main relief valve adjusting screw in clockwise to increase the pressure Watch the pressure gauge to see what the pressure is when the spool kicks out of detent and returns to the neutral position The correct kick out pressu...

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Page 620: ... turn adjusting rod clockwise to lengthen or counterclockwise to shorten rod see figure above LOWER KICK OUT ADJUSTMENT Tailgate Controls 1 Extend the outside cylinder to full out position 2 Check the distance from cylinder packing nut to center of cylinder mounting pin This distance should be 39 1 4 3 If incorrect loosen jam nuts and turn adjusting rod clockwise to shorten or counterclockwise to ...

Page 622: ...the body and tailgate valve tapped for a 1 4 NPT gauge connection MAKE SURE GAUGE HAS BEEN CHECKED FOR ACCURACY A Winch 5 Disengage the front mount pump or PTO 6 Remove the hoses or tubes and fittings connecting the valve to the winch at the tailgate valve ports 7 Install o ring plugs 3 4 16 in two of the tailgate valve ports 8 Engage the front mount pump or PTO 9 Depress throttle advance and move...

Page 623: ...se these clamps 3 Remove pins holding prop in stored bracket 4 Raise tailgate to height where props can be rotated to support position 212 2791 5 Rotate props 6 Lower tailgate until props mate with tailgate stop 7 Turn engine off and remove ignition key TO STORE PROPS 1 Raise tailgate slightly and rotate prop to stored position and install pin 2 Lower tailgate completely and tighten turnbuckle cla...

Page 624: ...and are used to keep the tailgate locked to the body These clamps should never be opened unscrewed unless servicing the unit or emptying the body They need to be unscrewed before the tailgate is raised TURNBUCKLE CLAMP Printed in U S A COPYRIGHT 2006 Heil Environmental ISSUED JANUARY 2006 ...

Page 625: ...r comes first If low on oil add AGMA Grade 7EP 140 wt gear oil Example brand name is Texaco Meropa 460 Be sure lubricant added is functional equivalent of brand name For more service information see winch manual provided with the unit 6 11 Printed in U S A COPYRIGHT 2002 H E I L ISSUED NOVEMBER 2002 ...

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Page 630: ...lly when the vehicle is shifted into reverse Activating a turn signal automatically overrides the strobe function so that the strobe light functions as a turn signal The two light system contains one master light and one slave light Both lights have a different part number and cannot be replaced or mixed with a different brand light Some vehicles use two of the two light systems combined for a tot...

Page 631: ...ht system contains one master light and three slave lights Each light has a different part number and cannot be replaced by another brand or mixed with a different brand light This system provides for a total of four strobe lights that are synchronized to strobe in the same sequence FOUR LIGHT SYSTEM ...

Page 632: ...ET 1 115 0760 003 PIGTAIL 1 115 0782 LIGHT mid turn amber REF 115 0782 001 LIGHT 1 115 0782 002 GROMMET 1 115 0869 002 PIGTAIL 1 115 0869 LIGHT stop red oval REF 115 0869 001 LIGHT 1 115 1180 LIGHT LED strobe REF 115 1180 001 LAMP 1 115 1179 002 PLUG 1 115 0869 003 GROMMET 1 115 1224 LAMP trapezoidal w conn REF 115 0918 LIGHT trapezoidal beam 1 108 6461 012 DEUTSCH DT 2 pin receptacle 1 108 7336 0...

Page 633: ...OMMET mount 1 115 1269 002 LIGHT LED amber smart lamp LH REF 115 1269 LFT LIGHT LED 4 amber smart lamp left turn 1 115 0742 002 GROMMET mount 1 115 1271 LIGHT LED license plate REF 115 1271 001 LAMP LED license 1 115 1271 002 BRACKET LED license plate light 1 115 1360 LIGHT LED stop turn tail red 4 00 REF 115 0742 002 GROMMET mount 1 115 1360 001 LIGHT LEG stop turn tail red 4 1 115 1361 LIGHT LED...

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Page 641: ...vironmental TABLE OF CONTENTS Body Controller Hardware Mini I O PLC SMS9 BCH M SWS 706212 0110 Body Controller Software Program 109 0201 SMS9 BCS SWS 706254 0110 Body Controller Software Program 109 0205 001 SMS9 BCS SWS 706237 0110 Body Controller Software Program 109 0224 SMS9 BCS SWS 706238 0110 ...

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Page 652: ...d Fault 10 04 Not Used 10 06 Calibration Set Indicator 1 02 INPUT CHART Chart below shows PLC input and functions INPUTS POWERED EOS FUNCTION 0 00 Alternator Input 0 01 Tach Calibration Input 1 0 02 Tach Calibration Input 2 0 03 Not used 0 04 High Flow Request 0 05 Low Torque Pressure Switch 0 06 Not used 0 07 Not used 2 0 Inputs 0 00 Alternator R Stator This Input monitors the Engine Speed via th...

Page 653: ...ch signal will disconnect this pump Conditions Necessary to Turn 10 01 ON Function or Component Status I O A Alternator Good 0 00 See note B Low Torque switch Off 0 05 C Tailgate Slide Switch Throttle Adv On 0 04 Note With the above conditions met 10 01 will turn on when 1 Pump switch is on 2 Engine speed is greater than 550 RPM below 333 RPM is an engine speed fault below 800 RPM to engage and wi...

Page 654: ... jumping a 12 volt signal to input 0 01 and 0 02 After 10 seconds the R stator signal is stored into the PLC memory and used to calculate engine speed The engine speed must be held at 1000 rpms for 10 seconds Output 10 06 will be on after the 10 seconds have elapsed and will remain on until the power on inputs 0 01 or 0 02 is removed ...

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Page 665: ...n Kit 1002 Connectors Plugs Pins and Accessories for Deutsch Electrical Parts 1004 Deutsch Connection Kit 1008 Deutsch DT Series Connector Kits 1009 Deutsch DT Series Connector Kits Boots 1010 Deutsch DT Series Connector Kits Straight 1011 Deutsch DT Series Connector Kits Straight 1012 Deutsch DT Series Connector Kits 90 1013 ...

Page 666: ...vironmental PACKARD CONNECTION KIT 108 4827 MALE FEMALE 10 8 4 WAY 9 23 7 6 WAY ELECTRIC CABLE 5 3 3 WAY 2 WAY 11 21 1 1 WAY ITEMS ARE ONE EACH ONLY OTHERWISE ALL CONTAINED IN 108 4827 KIT NOTE QTY REFERS TO PARTS ELECTRIC CABLE 6 4 2 30 17 18 19 20 12 13 14 15 16 17 18 19 20 24 25 26 27 28 ...

Page 667: ...8 20 AWG 60 12 108 4827 111 TERMINAL male 16 14 AWG 200 13 108 4827 112 TERMINAL male 10 12 AWG 60 14 108 4827 120 TERMINAL female 18 20 AWG 60 15 108 4827 121 TERMINAL female 16 14 AWG 200 16 108 4827 122 TERMINAL female 10 12 AWG 60 17 108 4827 130 SEAL cable 20 GA 20 18 108 4827 131 SEAL cable 18 GA 100 19 108 4827 132 SEAL cable 16 14 GA 400 20 108 4827 133 SEAL cable 12 GA 100 21 108 4827 134...

Page 668: ...SOCKET 20 24 GA 108 4815 114 SEALING PLUG 20 24 GA GOLD PINS SOCKETS 108 4815 120 PIN 12 14 GA 108 4815 121 SOCKET 12 14 GA 108 4815 124 PIN 14 16 GA 108 4815 125 SOCKET 14 16 GA 108 4815 122 PIN 16 18 GA 108 4815 123 SOCKET 16 18 GA 108 4815 126 PIN 20 24 GA 108 4815 127 SOCKET 20 24 GA METAL CONNECTOR SHELLS 108 4815 001 21 PIN RECEPTACLE 108 4515 002 21 SOCKET PLUG 108 4815 003 31 PIN RECEPTACL...

Page 669: ...08 4815 069 9 SOCKET PLUG WITH RING ADAPTOR 108 4815 070 8 PIN RECEPTACLE 12 16 108 4815 071 8 PIN PLUG 12 16 108 4815 182 21 PIN RECEPTACLE 108 4815 183 21 SOCKET PLUG 108 4815 184 19 PIN RECEPTACLE 108 4815 185 19 PIN PLUG ACCESSORIES 108 4815 150 PANEL NUT 24 SHELL 108 4815 151 LOCKWASHER 24 SHELL 108 4815 152 STRAIN RELIEF STRAIGHT 24 108 4815 153 STRAIN RELIEF 90 24 108 4815 154 PANEL NUT 18 ...

Page 670: ...A 108 4515 010 14 SOCKET PLUG 16 GA 108 4815 015 35 PIN RECEPTACLE 3 16 GA 32 20 GA 108 4815 016 35 SOCKET PLUG 3 16 GA 32 20 GA 108 4815 017 8 PIN RECEPTACLE 12 GA 108 4815 018 8 SOCKET PLUG 12 GA METAL CONNECTOR KITS WITH NORMAL WIRE SEALS GREEN RING 108 4815 011 14 PIN RECEPTACLE KIT 16 GA 108 4815 012 14 SOCKET PLUG KIT 16 GA 108 4815 013 14 PIN RECEPTACLE WITH STRAIN KIT 16 GA 108 4815 014 14...

Page 671: ...OR KITS WITH NORMAL WIRE SEALS BLUE RING 108 4815 044 23 PIN RECEPTACLE 16 GA KIT 108 4815 045 23 SOCKET PLUG 16 GA KIT 108 4815 046 23 PIN RECEPTACLE 16 GA WITH STRAIN KIT 108 4815 047 23 SOCKET PLUG 16 GA WITH STRAIN KIT 108 4815 048 31 PIN RECEPTACLE 16 KIT 108 4815 049 31 SOCKET PLUG 16 KIT 108 4815 050 31 PIN RECEPTACLE 16 WITH STRAIN KIT 108 4815 051 31 SOCKET PLUG 16 WITH STRAIN KIT PLASTIC...

Page 672: ...6P PLUG 6 way 3 14 108 6461 006PW WEDGE 6 way plug 3 15 108 6461 006PB BOOT 6 way plug 3 16 108 6461 006R RECEPTACLE 6 way 3 17 108 6461 006RW WEDGE 6 way receptacle 3 18 108 6461 006RB BOOT 6 way receptacle 3 19 108 6461 008P PLUG 8 way 9 20 108 6461 008PW WEDGE 8 way plug 9 21 108 6461 008PB BOOT 8 way plug 9 22 108 6461 008R RECEPTACLE 8 way 9 23 108 6461 008RW WEDGE 8 way receptacle 9 24 108 6...

Page 673: ...11 003 KIT Deutsch connector DT series REF 108 8411 04R RECEPTACLE 4 way 1 108 4815 120 PIN gold 12 AWG 4 108 8411 4RW RECEPTACLE 4 way wedge 1 108 6461 100 PLUG sealing 2 108 8411 4RB BOOT receptacle 1 4 108 8411 004 KIT Deutsch connector DT series REF 108 8411 04P PLUG 4 way 1 108 4815 121 PIN gold 12 AWG 4 108 8411 4PW PLUG 4 way wedge 1 108 6461 100 PLUG sealing 2 108 8411 4PB BOOT plug 1 5 10...

Page 674: ...OOT 3 way plug A R 2 108 6461 3RB BOOT 3 way receptacle A R 3 108 6461 4PB BOOT 4 way plug A R 4 108 6461 4RB BOOT 4 way receptacle A R 5 108 6461 6PB BOOT 6 way plug A R 6 108 6461 6RB BOOT 6 way receptacle A R 7 108 6461 8PB BOOT 8 way plug A R 8 108 6461 8RB BOOT 8 way receptacle A R 9 108 6461 CPB BOOT 12 way plug A R 10 108 6461 CRB BOOT 12 way receptacle A R 11 108 6461 2PB BOOT 2 way plug A...

Page 675: ... SOCKET gold plated 4 108 6461 100 PLUG sealing 1 108 6461 029 PLUG 4 way straight backshell 1 4 108 6461 004 KIT Deutsch connector DT series straight REF 108 6461 04R RECEPTACLE 4 way 1 108 6461 4RW RECEPTACLE 4 way wedge 1 108 6461 101 PIN gold plated 4 108 6461 100 PLUG sealing 1 108 6461 017 RECEPTACLE 4 way straight backshell 1 5 108 6461 005 KIT Deutsch connector DT series straight REF 108 6...

Page 676: ...108 6461 100 PLUG sealing 3 108 6461 035 PLUG 12 way straight backshell 1 10 108 6461 010 KIT Deutsch connector DT series straight REF 108 6461 12R RECEPTACLE 12 way 1 108 6461 CRW RECEPTACLE 12 way wedge 1 108 6461 101 PIN gold plated 12 108 6461 100 PLUG sealing 3 108 6461 023 RECEPTACLE 12 way straight backshell 1 11 108 6461 011 KIT Deutsch connector DT series straight REF 108 6461 02P PLUG 2 ...

Page 677: ...461 102 SOCKET gold plated 4 108 6461 100 PLUG sealing 1 108 6461 030 PLUG 4 way 90º backshell 1 4 108 6461 044 KIT Deutsch connector DT series 90º REF 108 6461 04R RECEPTACLE 4 way 1 108 6461 4RW RECEPTACLE 4 way wedge 1 108 6461 101 PIN gold plated 4 108 6461 100 PLUG sealing 1 108 6461 018 RECEPTACLE 4 way 90º backshell 1 5 108 6461 045 KIT Deutsch connector DT series 90º REF 108 6461 06P PLUG ...

Page 678: ... 12 108 6461 100 PLUG sealing 3 108 6461 036 PLUG 12 way 90º backshell 1 10 108 6461 050 KIT Deutsch connector DT series 90º REF 108 6461 12R RECEPTACLE 12 way 1 108 6461 CRW RECEPTACLE 12 way wedge 1 108 6461 101 PIN gold plated 12 108 6461 100 PLUG sealing 3 108 6461 024 RECEPTACLE 12 way 90º backshell 1 11 108 6461 051 KIT Deutsch connector DT series 90º REF 108 6461 02P PLUG 2 way 1 108 6461 2...

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Page 685: ...anty registration form must be on file with Heil s Customer Service Department within sixty 60 days of the equipment s In Service date Wear items are excluded from warranty coverage All OEM service parts sold by Heil have a six 6 month warranty from the date of purchase Aftermarket parts purchased from Heil are supported by a 90 day warranty The parts warranty covers parts only providing that fact...

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