Douglas Dynamics Fisher Minute Mount 2 XLS 50600 Installation Instructions Manual Download Page 11

Lit. No. 50579, Rev. 02 

11 

April 15, 2010

50600, 50810

FILLING HYDRAULIC UNIT

1.  Attach the snowplow to 

the vehicle according to 
the instructions on the 
headgear.

2.  With wing and lift rams 

fully retracted, 

fi

 ll the 

reservoir with FISHER

®

 

EZ Flow Hydraulic Fluid 
to –40°F (–40°C), or other 

fl

 uid conforming to Military 

Speci

fi

 cation MIL-H-5606A, such as Mobil Aero 

HFA or Shell AeroShell

®

 Fluid 4. Replace the 

fi

 ll 

plug.

NOTE: Add 

fl

 uid only when all rams are retracted.

3.  Turn the control ON and completely extend and 

retract the driver-side wing several times. Repeat 
for the passenger-side wing. With wings and lift 
ram fully retracted, turn the control OFF.

4.  Fill the reservoir with hydraulic 

fl

 uid. Replace the 

fi

 ll plug.

NOTE: Remove 

fi

 ll plug slowly to relieve any 

pressure in reservoir.

5.  Turn the control ON and raise and lower the 

snowplow several times. Activate the control 
FLOAT function and manually collapse the lift ram 
all the way after each lowering of blade. Angle the 
blade fully to the left and right several times. With 
wing and lift rams fully retracted, turn the control 
OFF.

6.  Fill the reservoir to the top of the 

fi

 ll hole and 

replace the 

fi

 ll plug.

 WARNING

Keep 8' clear of the blade drop zone when it is 
being raised, lowered or angled. Do not stand 
between the vehicle and blade or directly in 
front of blade. If the blade hits you or drops 
on you, you could be seriously injured.

 WARNING

To prevent accidental movement of the blade, 
always turn the control OFF whenever the 
snowplow is not in use. The power indicator 
light will turn OFF.

 CAUTION

Do not mix different types of hydraulic 

fl

 uid. 

Some 

fl

 uids are not compatible and may 

cause performance problems and product 
damage.

 CAUTION

DO NOT raise blade at this time as this may 
cause pump cavitation.

FLUID CAPACITY

• Insta-Act

®

 Unit Reservoir 

1-3/4 quarts

• Insta-Act System Total 

2-3/8 to 2-3/4 quarts

Fill
Plug 

Drain
Cap

AeroShell

®

 is a registered trademark (

®

) of Shell Oil Company.

Summary of Contents for Fisher Minute Mount 2 XLS 50600

Page 1: ...outlet Web site for specific vehicle application recommendations before installation The Kit Selection Guide has specific vehicle and snowplow requirements XLS SNOWPLOW Installation Instructions Fishe...

Page 2: ...aised Headlamp Bracket Jack lowered Pin Release Handle lowered Jack Handle Connecting Pin Pushplate Jack Stop Pin Release Handle raised PUSH ATTACH DETACH 27451 U S Patents 4 999 935 5 353 530 5 420 4...

Page 3: ...injection injury If you are injured by hydraulic fluid get medical attention immediately SAFETY PRECAUTIONS Improper installation and operation could cause personal injury and or equipment and propert...

Page 4: ...apply to fasteners except those noted in the instruction CAUTION Batteries normally produce explosive gases which can cause personal injury Therefore do not allow flames sparks or lit tobacco to come...

Page 5: ...the protective caps on the angle rams Swing the A frame to one side so that the holes in the rod end of the angle ram and the blade are aligned 4 Install a 1 x 4 3 4 clevis pin from the top down Swin...

Page 6: ...ts Tighten 8 Place a U bolt on the extension spring Attach a 3 8 nut on each side of the U bolt Insert the U bolt through the mounting tab on the A frame Place lock washers and 3 8 nuts on the U bolt...

Page 7: ...arked on a solid level surface measure the distance from the center of the connecting pin hole to the ground Using this measurement refer to the hole selection chart and determine which hole should be...

Page 8: ...e PS Wing Rod inside DS Wing Rod inside For blades built after March 2 2010 these fittings are pre installed and the cylinders are pre filled with hydraulic fluid The build date can be found in the fi...

Page 9: ...up of hoses from the fitting side of the hydraulic unit around and behind the jack leg and hydraulic unit and over the headgear to the front Apply one hose wrap to each set of wing ram hoses beginning...

Page 10: ...n the A frame brace using a 3 8 U bolt lock washers and nuts Hand tighten 2 Insert the cable down through the hole in the strap fork Attach the strap fork to the hole in the stop link on the lift arm...

Page 11: ...FLOAT function and manually collapse the lift ram all the way after each lowering of blade Angle the blade fully to the left and right several times With wing and lift rams fully retracted turn the co...

Page 12: ...ll on the XLS hydraulic unit raise top cover retainer remove bottom cover retainer and remove rear cover 3 Stand 8 clear of the blade drop zone when checking adjustment 4 On the XLS unit replace the c...

Page 13: ...adjusted when attached to the vehicle it will be used on With the lift ram fully collapsed wrap the cable tightly around the thimble shorten lengthen the cable to remove all slack from the cable then...

Page 14: ...icle DRL system and type of Isolation Module installed Due to the variations in the OEM DRL systems and the different Isolation Module options available checking the functionality of the snowplow DRLs...

Page 15: ...e completed snowplow will be delivered immediately the Owner s Manual should be reviewed with and given to the purchaser If the snowplow is completed prior to delivery to the purchaser attach the Owne...

Page 16: ...cifications used Fisher Engineering or the vehicle manufacturer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow Fisher Engineering offers a l...

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