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Dosmatic SuperDos 45, Installation & Operating Instructions Manual

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Dosmatic SuperDos 45 Installation & Operating Instructions Manual Download Page 4

58

56

5%

194309

2.5%

212005

010044

0.4%

194006

194016

194017

0.4% 011015

2.5% 011849M hose kit with filter

0.4% 011026

25

27

44

44

51

17

011812

   5% 011849M hose kit with filter

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INTRODUCTION:  

Please take the time to read this instruction manual thoroughly and follow the procedures. This 
will help increase the life of your injector.

Certain precautions, which are marked with this symbol need to be read carefully...

The injector is packaged with the following items: (shown in figure 1)

Dosmatic Injector (not shown)
Dosage Piston
O-ring
Manual (not shown)
Mounting Bracket
Mounting nuts and bolts 
Filter
Suction Tube

Fig.1

3

Summary of Contents for SuperDos 45

Page 1: ...SUPERDOS 45 Model No SuperDos 45 0 4 2 5 5 Installation Operating Instructions Certified ISO 9001 2000 Quality Management System ...

Page 2: ...or 30 psi 2 bar maximum to fully prime the suction hose SLOWLY open the water supply valve and all valves downstream of injector to release entrapped air Carefully open inlet valve allowing water to enter and pressurize the injector Open outlet valve and close bypass valve Water will now flow through the injector and a continuous sound will be emitted from the injector as water passes through it Ch...

Page 3: ...the suction tube fitting 4 Remove pin 79 and carefully pull out the inner cylinder 7 5 Unscrew the suction tube fitting 11 from the inner cylinder 7 6 Clean and rinse suction tube fitting assembly 11 Replace any damaged parts 7 If injector still does not pull solution please proceed to steps 8 12 How to replace wear parts 8 Unscrew the external cylinder 67 separating it from the body of the injector ...

Page 4: ...ime to read this instruction manual thoroughly and follow the procedures This will help increase the life of your injector Certain precautions which are marked with this symbol need to be read carefully The injector is packaged with the following items shown in figure 1 Dosmatic Injector not shown Dosage Piston O ring Manual not shown Mounting Bracket Mounting nuts and bolts Filter Suction Tube Fig...

Page 5: ...revent water and chemical mixture from entering the source water supply 3 AVOID A POTENTIALLY HAZARDOUS CHEMICALACCIDENT An injector location should be selected to provide a safe but accessible place for the chemical solution container It should be kept away from children and or high usage areas 4 AVOID SOLUTION CONTAMINATION use only clean FILTERED water Do not allow con taminants to enter the so...

Page 6: ...ter line so that water will run through the plumbing system Turn on all of the valves located downstream from your injector to release trapped air Slowly turn on the inlet valve B Open the outlet valve C at injector outlet Close A As water travels freely through your injector you will hear a soft clicking sound 6 SOLUTION CONTAINER Refer to figure 4 pg 8 You may use any size container but we recomm...

Page 7: ...urrently Disconnect Advantage 40 Remove 1 5 Union and 194900 as shown in Fig 2 194900 1 5 Union Remove SuperDos 45 Fig 2 Remove the extra width of the 194900 Remove Cut line to accommodate Remove 1 5 Union The following pages show the necessary steps to convert your set up from our Advantage injectors to the new SuperDos 6 ...

Page 8: ... Fig 3 at a standard plumbing supplier Connect SuperDos unit to 005196 reducer bushing Connect Reducer bushing to 005195 1 5 union as shown in Fig 3 194900 is replaced by 005195 Spears pn 859 015 005196 Spears pn 839 212 Kit to replace these parts is available from Dosmatic pn 011769 Or parts are available SuperDos final installation shown in Fig 4 7 ...

Page 9: ...INGS TYPICAL WALL MOUNTING Covered Container Inlet Filter Required Inlet Valve Required Bypass Valve Required Outlet Valve Required Suction Tube Solution Filter 50 MM 2 Required A B C Fig 4 TYPICAL INSTALLATION Fig 3 8 ...

Page 10: ...indicator mark in the sleeve opening indicates the approximate ratio of injection setting Check outlet water for chemical to assure desired feed rate is being delivered NOTE Do not rotate Ratio Adjuster below lowest setting line on decal This can cause the injector to lock ON OFF OPERATION Injecting solution into the water line can be TEMPORARILY stopped with the On Off feature Moving the On Off L...

Page 11: ...h it Replace if necessary Keep filter screen off bottom of solution container to prevent dirt and precipitate from contaminating solution STORAGE For extended storage rinse injector as described above and place entire injector underwater in 5 gal container Monthly apply a small amount thimble full of chlorine bleach to avoid algae growth CLEAN SOLUTION CONTAINER Keep covered to prevent any contamin...

Page 12: ...SOUND WITHOUT SUCTION OF SOLUTION 1 Dosage piston 44 and o ring retainer 15 are installed incorrectly Be sure 44 dosage pis ton is installed thin lips up 2 Dosage piston 44 worn Replace as necessary 3 O ring seat 14 or dosage piston 44 damaged Replace as necessary 4 7 cylinder is worn or scored Replace 5 17 o ring is worn and or loose Replace 6 Suction tube 25 or 60 or suction tube fitting 11 crack...

Page 13: ...NOTES 12 ...

Page 14: ...erDos 45 2 5 0 50 gpm 45 gpm 0 20 2 50 5 0 100 psi 1 1 4 npt 1 89 l mn 170 34 l mn 1 500 1 40 0 34 6 9 bar 1 1 4 bsp SuperDos 45 5 0 50 gpm 45 gpm 0 40 5 00 5 0 80 psi 1 1 4 npt 1 89 l mn 170 34 l mn 1 250 1 20 0 34 5 5 bar 1 1 4 bsp Model Flow Rate Feed Ratio Operating Pressure Inlet Outlet Pipe Connection Minimum Maximum Minimum Maximum 13 ...

Page 15: ...2 NPT 011032B BSP 40 14 Reference Part Description 1 194610 Upper Body 34 193641 Cotter Ring 3 194605 Mixing Chamber Gasket 9 011869 Piston Assembly 21 011172 Shaft Assembly 40 011032 Lower Body NPT 1 1 4 011032B Lower Body BSP 1 1 4 85 194612 Upper Shaft Pin 86 194550 Cap 87 194616 On off handle ...

Page 16: ...eference Part Description of Part 7 194404P Cylinder inner 10 194418H Spring 11 194412 Fitting suction tube 3 8 12 212120 Must specify material O ring 13 011453A Poppet check w washer 15 194004 Seal retainer o ring 16 010016 Must specify material Gasket inlet outlet and cylinder 17 212005 Must specify material O ring 25 011015 Suction tube 3 8 x 5 27 011026 Filter and foot valve suction tube 3 8 I...

Page 17: ... 7 16 17 51 66 61 15 194310 010016 011806 194249 194248 194246 011919P 194406 194404 011458 194410 212022 212005 212025 212017 011812 79 67 68 63 25 212516 27 194004 11 194415 194418 194413 194412 194414 194416 011453A 13 80 10 12 212120 71 65 16 ...

Page 18: ...on Assy upper end kit 011861 9 Kit M Mounting Bracket Kit mounting bracket 4 hex caps nuts 011432 56 57 58 Manual Reference Part Description of Part 7 194404P Cylinder inner 14 212005 Must specify material O ring 15 194004 Seal retainer o ring 16 010016 Must specify material Gasket inlet outlet and cylinder 17 212005 Must specify material O ring 44 010044 Must specify material Dosage Piston 51 194...

Page 19: ...LOWER END INJECTOR PARTS 2 5 65 194004 010016 010044 194301 194407P 194406 194404 194410 194310 212005 212005 212025 15 16 44 14 51 67 66 61 64 7 212017 79 17 011849M kit 60 18 ...

Page 20: ...7 79 Kit H Motor Piston Assy upper end kit 011861 9 Kit M Mounting Bracket Kit mounting bracket 4 hex caps nuts 011432 56 57 58 Manual Reference Part Description of Part 7 194405P Cylinder inner 14 212005VH o ring 15 194004 Seal retainer o ring 16 010016 Must specify material Gasket inlet outlet and cylinder 17 212005 Must specify material O ring 44 194309 Dosage Piston 51 194301F Shaft with ears ...

Page 21: ... PARTS 5 65 17 15 16 44 14 51 67 66 61 64 7 60 79 011849M kit 194310 194004 010016 194309 011918P 194406 194405 194410 212005 212005VH 194301 212025 212017 This oring must be viton hard and needs to be checked monthly 20 ...

Page 22: ... dosage piston seals and o rings are not covered under warranty nor is dam age caused by water impurities including but not limited to sand or iron A filter no coarser than 140 mesh or 104 micron must be used in front of the unit for the warranty to be valid Dosmatic will not be responsible if the unit is used under conditions outside of its operating tolerances listed in this manual 4 Dosmatic sha...

Page 23: ...ic Asia Co Ltd 861 8 T I T Tower Rm 1703 Satupradit Rd Bangkok Thailand 10120 Tel 66 0 26 74 97 58 Fax 66 0 26 74 97 59 Email infor dosmaticasia com Lerenveld 14 Lint 2547 Belgium Tel 32 3 488 7371 Fax 32 3 488 0227 Email jozef stolck dosmatic benelux be Dosmatic Latin America Tel 54 11 4115 1235 Fax 54 11 4115 1481 Email gpadin dosmaticla com ar Dosmatic Benelux Loria 398 4º Piso Of 16 Lomas De Z...

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