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DOSEURO

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XMPE0TMB125SST014                                    

7/12 

1st Edition - 2014

 

 

 

Troubleshooting 

 
This chapter describes some inconveniences that may arise during machine use. 
 
 
 
 

We  propose  some  possible  interventions:  it  is  good  practice  to  initially  attempt  to  resolve  a 
problem  applying  the  most  simple  of  solutions.  Never  attempt  repairs  if  unsure  of  what  you  are 
about to do: greater damage may be caused. 

The indications described in the following table help in the event of troubleshooting. 
 

TROUBLESHOOTING 

Inconveniences

 

Causes

 

Solutions

 

Low delivery pressure 

Low flow rate

 

 

1 - Clogged suction system

Clean  suction  filter.  Check  the 
suction  piping  and  the  feed  tank 
for 

obstructions 

or 

partially 

closed valves

 

2 - Worn safety relief/vent 

valve seat:

 

Check 

the 

safety 

relief/vent 

valve,  if  the  liquid  leaks  -  switch-
off the pump and check  

3 - pump not completely 

primed (air bubble in the 

suction pipe):

 

Excessive suction height, respect 
NPSHr  value,  install  a  suction 
dampener 

– incorrectly connected 

motor:

 

Check  the  motor  plate  again  for 
the  correct  wiring  sequence. 
Check the phases. 

5 - dirty pump valves:

 

Inspect  valve  units.  Clean  or 
replace 

the 

components 

if 

necessary. 

6 - Oil leaks through the filler 

and drain caps

 

Loose caps or damaged gaskets, 
to be replaced. 

7 - Damaged piston seal 

gasket. 

Air inlet in oil chamber through 

piston seals. Scratched piston

 

Replace the seal gaskets or the 

piston 

8 - insufficient oil in oil 

chamber 

Insufficient interposed fluid: bring 

the piston to 0% FDC by acting 

on the adjusting knob, remove 

the filler cap and top-up with oil, 

reposition the cap. 

9 - air entering the head 

Verify  the  presence  of  inlet  air  in 
the suction pipe. Check junctions 
between  pipes,  seals  around  the 
valve stems, and the connections 
of the instruments. 

Check the diameter and piping 

route. 

10 - insufficient suction 

pressure 

Increase the suction pressure. 

Reduce the suction height or 

increase the liquid level in the 

feed tank. 

11 - Circuitous piping route 

with the presence of chokes; 

pipe inner diameter smaller 

than the valve passage area 

Check diameter and piping route 

 

 

 

3.2 

 

ATTENTION! 

Summary of Contents for B 125N-12

Page 1: ... AND MAINTENANCE MANUAL PUMPING HEADS ATTENTION Industrial machinery for professional use These instructions are for qualified personnel Translation of the original instructions EN METERING PUMP WITH SPRING RETURN SR Series mod B HYDRAULIC DIAPHRAGM B 125N B 175N B 250N ...

Page 2: ...CHNICAL DATA 4 2 1 Technical data of pump 4 2 2 Sound vibration emitted by the pump 6 3 OPERATIONS TO BE PERFORMED ON THE HEAD 6 3 1 Periodical check of head 6 3 2 Troubleshooting 7 3 3 Head disassembly and diaphragm replacement 8 3 4 Piston disassembly and re assembly 9 3 5 Filling of oil chamber 9 3 6 Routine maintenance 10 ...

Page 3: ...ance of the heads hydraulic part of the hydraulic diaphragm spring return metering pumps model B 125N B 175N B250 N This manual is supplied together with the SR series pumps model A B BR SD D use and maintenance manual to be consulted for any further information and which contains the CE declaration of conformity 1 1 1 ...

Page 4: ...l h B 125N 8 1 5 1 8 2 4 3 3 20 10 50 AB 3 AC 3 1 2 B 125N 12 2 7 3 2 4 5 5 4 7 4 9 9 AB 3 AC 3 1 2 B 125N 18 6 6 7 9 11 13 2 18 22 22 70 AB 5 AC 4 1 2 B 125N 25 12 6 15 1 21 25 2 34 42 42 AB 5 AC 5 1 2 B 125N 30 18 21 6 30 36 49 60 60 14 20 AB 6 AC 8 1 2 B 125N 40 32 5 39 54 65 89 108 108 8 13 2 8 10 90 AB 8 AC 8 1 2 Characteristic data Model B 175N FREQUENCY Hz 50 60 50 60 50 60 Max pressure bar...

Page 5: ... 60 ND AB 3 1 2 B 125N 18 6 6 7 9 11 13 2 18 22 22 40 60 70 AB 5 1 2 B 125N 25 12 6 15 1 21 25 2 34 42 42 ND 34 AB 5 1 2 B 125N 30 18 21 6 30 36 49 60 60 ND 23 AB 6 1 2 Characteristic data Model AP B 175N FREQUENCY Hz 50 60 50 60 50 60 Max pressure bar Kg cm 2 Diaphragm Valves REDUCTION RATIO F 1 20 C 1 14 5 B 1 11 5 AISI 316 Ø mm AISI Att Ø STROKES min 1 70 84 96 116 120 0 25 kW 0 37 kW Type G m ...

Page 6: ... ON THE HEAD Periodical check of the head Failures or malfunctions may occur due to negligence leading to extraordinary maintenance proceeding with a periodical visual check as described in the SR REDUCER manual preventive maintenance chapter It is at times possible to avoid the arising of situations that require extraordinary maintenance In the presence of these anomalies we recommend readily int...

Page 7: ...tion dampener 4 incorrectly connected motor Check the motor plate again for the correct wiring sequence Check the phases 5 dirty pump valves Inspect valve units Clean or replace the components if necessary 6 Oil leaks through the filler and drain caps Loose caps or damaged gaskets to be replaced 7 Damaged piston seal gasket Air inlet in oil chamber through piston seals Scratched piston Replace the...

Page 8: ...equested The pumped liquid is mixed with hydraulic chamber oil The diaphragm is broken Assess the state of the components if damaged Replace the diaphragm and any OR the oil chamber the piston the seal gaskets Run the filling procedure HEAD DISASSEMBLY AND DIAPHRAGM REPLACEMENT In this pump model the head is directly blocked on the oil chamber therefore the oil contained in the chamber must be dra...

Page 9: ... taking care to tighten the two dowels with the same force so that the piston is coaxial with the slide FILLING OF OIL CHAMBER Once the maintenance operations are complete and the head components reassembled fill the oil chamber The following tables feature some brands and necessary quantities For proper operation proceed as follows Turn the adjusting knob clockwise to bring the piston to FDC at 0...

Page 10: ...2 Mobil DTE 24 Before starting the pump the operator must check that the plant shut off valves previously closed for maintenance are opened ROUTINE MAINTENANCE ref UNI 11063 The table shows the parts subject to greater wear which therefore require routine maintenance We recommend verification and replacement if necessary Components to be checked Maintenance period Oil chamber Head Valve unit Hydra...

Page 11: ...DOSEURO XMPE0TMB125SST014 11 12 1st Edition 2014 NOTES ...

Page 12: ...IES Request them to our Sales Department Doseuro S r l The Right Dosing Choice Via G Carducci 141 20093 Cologno Monzese Mi Italy Tel 39 0227301324 Fax 39 0226700883 http www doseuro com e mail info doseuro it ETA Ekipman Teknoloji Ar Sis San Tic Ltd Şti www etaekipman com blog etaekipman com Tel 0 216 540 99 64 Fax 0 216 540 99 68 ...

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