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Dorner eDrive 3200 Series, Installation, Maintenance & Parts Manual

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Dorner eDrive 3200 Series Installation, Maintenance & Parts Manual Download Page 2

Dorner Mfg. Corp.

2

851-526 Rev. I

3200, 5200 & 5300 Series Bottom Mount 90° Drive Package for Standard Load Gearmotors

Table of Contents

IIntroduction ........................................................................  2
Warnings - General Safety ..................................................  3
Product Description .............................................................  4
Specifications ......................................................................  5

Gearmotor Mounting Package Models: ...........................  5
Table 1: Gearmotor Specifications ..................................  5

U.S. Version .................................................................  5
CE Version ...................................................................  5

Table 2: Belt Speeds for Fixed Speed 90° Gearmotors ...  6

U.S. Version (60 Hz Gearmotors)................................  6
CE Version (50 Hz Gearmotors)..................................  6

Table 3: Belt Speeds for Variable Speed 90° DC Gearmo-
tors ...................................................................................  7

U.S. Version .................................................................  7
CE Version ...................................................................  7

Table 4: Belt Speeds for
 Fixed Speed 90° VFD Gearmotors .................................  7

Installation............................................................................ 8

Required Tools ................................................................. 8
Mounting .......................................................................... 8

Preventive Maintenance and Adjustment .......................... 11

Required Tools ............................................................... 11
Timing Belt Tensioning.................................................. 11
Timing Belt Replacement............................................... 11
Drive or Driven Pulley Replacement ............................. 12
Gear Reducer Replacement ............................................ 12
Motor Replacement ........................................................ 14

Service Parts....................................................................... 16

Bottom Mount Drive Package for
 90° Industrial Gearmotors ............................................. 16
90° Industrial Gearmotors .............................................. 18

U.S. Version................................................................ 18
CE Version.................................................................. 19

Return Policy...................................................................... 20

Introduction

Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory

regarding discrepancies.

• Inspect packages for shipping damage. Contact carrier

regarding damage.

• Accessories may be shipped loose. See accessory instruc-

tions for installation.

Dorner 3200 Series conveyors are covered by patent 

numbers 5156260, 5156261, 5203447, 5265714, 6871737, 

6910571, 6971509, and patent applications in other 

countries.
Dorner LPZ Series conveyors are covered by patent numbers 

5156260, 5156261, 5203447, 5265714, 5875883 and patent 

applications in other countries.
Dorner 5200 Series conveyors have patents pending.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time 

without notice or obligation.
Dorner has convenient, pre

−

configured kits of Key Service 

Parts for all conveyor products. These time saving kits are 

easy to order, designed for fast installation, and guarantee 

you will have what you need when you need it. Key Parts 

and Kits are marked in the Service Parts section of this 

manual with the Performance Parts Kits

 logo.

IMPORTANT

Some illustrations may show guards 
removed. DO NOT operate equipment 
without guards.

Summary of Contents for eDrive 3200 Series

Page 1: ...THE USA OUTSIDE THE USA P O Box 20 975 Cottonwood Ave TEL 1 800 397 8664 TEL 262 367 7600 Hartland WI 53029 0020 USA FAX 1 800 369 2440 FAX 262 367 5827 851 526 Rev I 3200 5200 5300 Series Bottom Mount 90 Drive Package for Standard Load Gearmotors Installation Maintenance Parts Manual Featuring Technology ...

Page 2: ... 20 Introduction Upon receipt of shipment Compare shipment with packing slip Contact factory regarding discrepancies Inspect packages for shipping damage Contact carrier regarding damage Accessories may be shipped loose See accessory instruc tions for installation Dorner 3200 Series conveyors are covered by patent numbers 5156260 5156261 5203447 5265714 6871737 6910571 6971509 and patent applicati...

Page 3: ...ENVIRONMENT A WARNING Exposed moving parts can cause severe injury LOCK OUT POWER before removing guards or performing maintenance A WARNING Gearmotors may be HOT DO NOT TOUCH Gearmotors A WARNING Exposed moving parts can cause severe injury REPLACE ALL GUARDS BEFORE RUNNING CONVEYOR A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures i...

Page 4: ...e 1 Figure 1 Figure 2 Mount Packages with Old Style Gearmotors prior to June 2011 Figure 2 Figure 3 Mount Packages with e Drive Gearmotors Figure 3 1 Conveyor 2 Cover 3 Driven Pulley 4 Timing Belt 5 Drive Pulley 6 Gearmotor 7 Timing Belt Tensioner 8 Mounting Bracket 1 2 8 3 4 5 6 7 NOTE The 90 industrial gearhead changed configuration in 2011 See below for configuration details ...

Page 5: ...Product Series E e Drive Gearmotors E U CE nglish H Old Style Gearmotors Prior to June 2011 K Indexing VFD Item Standard Load Gearmotor Single Phase Three Phase VFD Variable Speed DC Variable Speed Output Power 0 5 hp 0 37 kw Input Voltage 115 VAC 208 230 460 VAC 230 VAC 90 VDC Input Frequency 60Hz 10 60Hz N A Input Current Amperes 7 4 2 1 2 1 1 6 5 0 Gearmotor Ratios 5 1 10 1 20 1 Frame Size NEMA...

Page 6: ...6 142 16 32M020ES4 vp FN 86 285 32 2 69 21 0 16 16 32M020EL4 vp FN 86 142 16 32M020ES4 vp FN 86 285 32 2 103 31 4 24 16 32M010EL4 vp FN 173 78 8 7 32M010ES4 vp FN 173 153 17 3 137 41 8 16 16 32M010EL4 vp FN 173 78 8 7 32M010ES4 vp FN 173 153 17 3 172 52 4 20 16 32M010EL4 vp FN 173 78 8 7 32M010ES4 vp FN 173 153 17 3 206 62 8 24 16 N A N A N A N A 32M005ES4 vp FN 345 80 9 275 83 8 16 16 N A N A N A...

Page 7: ...10ELD3DEN 250 54 6 1 32M010ESD9DEN 250 108 12 2 36 300 11 92 24 16 Light Load Gearmotors Standard Load Gearmotors Belt Speed M min Part Number RPM N m Part Number RPM N m 62Z060ES423EN 23 36 32Z060ES423EN 23 36 2 8 7 1 62Z040ES423EN 35 35 5 32Z040ES423EN 35 35 5 4 2 11 62Z020ES423EN 70 21 2 32Z020ES423EN 70 32 2 8 5 21 62Z010ES423EN 140 17 3 32Z010ES423EN 140 17 3 17 43 62Z005ES423EN 280 5 9 32Z00...

Page 8: ...removing guards or performing maintenance A WARNING For Cleated Belt Conveyors Gearmotors must be mounted as shown in Figure 4 Failure to do so creates pinch points which can cause severe injury NOTE Gearmotor position on Flat Belt conveyor shown below left Figure 4 Gearmotor position on Cleated Belt conveyor shown below right Figure 4 Flat Belt Conveyor Cleated Belt Conveyor 1 Bottom Mount Assemb...

Page 9: ...screws Figure 8 item 2 and four 4 M6 screws Figure 8 item 3 and discard Figure 8 Figure 8 4 Attach mount assembly Figure 9 item 1 with two 2 M8 screws Figure 9 item 2 and four 4 M6 screws Figure 9 item 3 Tighten M6 screws to 146 in lbs 16 5 N m and M8 screws to 288 in lbs 32 5 N m Figure 9 Figure 9 5 Install key Figure 10 item 1 Figure 10 Figure 10 6 Wrap timing belt Figure 10 item 2 around driven...

Page 10: ...taper lock screws Figure 12 item 1 Figure 12 Figure 12 9 Depending on conveyor belt travel direction A or B locate timing belt tensioner Figure 13 item 1 as shown Tension timing belt to obtain 1 8 3 mm deflection for 6 lb 3 Kg of force at timing belt mid point Figure 13 item 2 Tighten tensioner screw to 110 in lb 12 Nm Figure 13 Figure 13 10 Install cover Figure 14 item 1 with four 4 screws Figure...

Page 11: ...1 Remove four 4 screws Figure 14 item 2 and remove cover Figure 14 item 1 2 Loosen tensioner Figure 15 item 1 3 Remove timing belt Figure 16 item 1 Figure 16 Figure 16 4 Install new timing belt 5 Depending on conveyor belt travel direction A or B locate timing belt tensioner Figure 13 item 1 as shown Tension timing belt to obtain 1 8 3 mm deflection for 6 lb 3 Kg of force at timing belt mid point ...

Page 12: ... four 4 screws Figure 14 item 2 and remove cover Figure 14 item 1 2 Loosen tensioner Figure 15 item 1 3 Loosen taper lock screws Figure 18 item 1 and remove drive pulley Insert one 1 of taper lock screws in remaining hole Figure 18 item 2 Tighten screw until pulley is loose Figure 18 Figure 18 4 Remove pulley Figure 19 item 1 taper hub assembly Figure 19 item 2 and timing belt Figure 19 item 3 Fig...

Page 13: ...wo 2 screws Figure 22 item 1 and detach output shaft cover Figure 22 item 2 Figure 22 Figure 22 8 Hold the driveshaft with a wrench Figure 23 item 1 as shown to keep shaft from turning while removing screw Figure 23 item 2 with hex wrench Figure 23 item 3 Figure 23 Figure 23 9 Remove driveshaft Figure 24 item 1 and key Figure 24 item 2 Figure 24 Figure 24 10 Replace gear reducer Figure 24 item 3 1...

Page 14: ...r unplug power cord from outlet 2 For three phase and VFD variable speed motor a Loosen terminal box screws Figure 27 item 1 and remove cover Figure 27 item 2 Figure 27 Figure 27 b Record wire colors on terminals 1 2 and 3 Loosen wire nuts and remove wires 1 2 and 3 c Loosen cord grip and remove cord 3 For DC variable speed motor unplug motor cord at disconnect Figure 28 item 1 Figure 28 Figure 28...

Page 15: ...ft before assembling to gearbox With key Figure 30 item 1 in keyway slide motor Figure 30 item 2 and gear reducer together Install screws and tighten Figure 30 Figure 30 6 Replace wiring For a single phase motor reverse step 1 on page 14 For a three phase or VFD variable speed motor reverse step 2 on page 14 For a DC variable speed motor reverse step 3 on page 14 IMPORTANT Be extremely careful whe...

Page 16: ...ackage for 90 Industrial Gearmotors NOTE For replacement parts other than those shown on this page contact an authorized Dorner Service Center or the factory Key Service Parts and Kits are identified by the Performance Parts Kits logo Dorner recommends keeping these parts on hand 17 16 16 19 11 12 21 2 18 6 7 15 13 1 15 14 8 4 22 10 5 20 3 9 13 16 ...

Page 17: ... x 28 0 L 814 079 Timing Belt 1 0 W x 30 0 L 11 811 133 Driven Pulley 14 Tooth Taper Lock TL1108 811 126 Driven Pulley 16 Tooth Taper Lock TL1108 12 811 133 Drive Pulley 14 Tooth Taper Lock TL1108 811 126 Drive Pulley 16 Tooth Taper Lock TL1108 811 127 Drive Pulley 18 Tooth Taper Lock TL1210 811 135 Drive Pulley 20 Tooth Taper Lock TL1210 811 136 Drive Pulley 22 Tooth Taper Lock TL1610 811 137 Dri...

Page 18: ... Phase 32MES423FN Motor 0 5hp 0 37Kw 208 230 460 Volts 60Hz 3 Phase 62MHD9DEN Motor 0 5hp 0 37Kw 90 VDC 32MES423EN Motor 0 5hp 0 37Kw 230 Volts 3 Phase Inverter Duty 32MHD9DEN Motor 0 75 hp 0 56Kw 90 VDC 2 32M005EL Gear Reducer 5 1 NEMA 42CZ 32M010EL Gear Reducer 10 1 NEMA 42CZ 32M020EL Gear Reducer 20 1 NEMA 42CZ 32M040EL Gear Reducer 40 1 NEMA 42CZ 32M060EL Gear Reducer 60 1 NEMA 42CZ 32M005ES G...

Page 19: ...82 Motor 0 37 kW 230 Volts 1400 RPM 50 Hz 1 Phase 826 284 Motor 0 19 kW 230 400 Volts 1400 RPM 50 Hz 3 Phase 826 285 Motor 0 37 kW 230 400 Volts 1400 RPM 50 Hz 3 Phase 2 62Z005ES Gear Reducer 5 1 63 B5 62Z010ES Gear Reducer 10 1 63 B5 62Z020ES Gear Reducer 20 1 63 B5 62Z040ES Gear Reducer 40 1 63 B5 62Z060ES Gear Reducer 60 1 63 B5 32Z005ES Gear Reducer 5 1 71 B5 32Z010ES Gear Reducer 10 1 71 B5 3...

Page 20: ...not at fault It is the customer s responsibility to prevent damage during return shipping Damaged or modified items will not be accepted The customer is responsible for return freight Returns will not be accepted after 60 days from original invoice date The return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to eva...

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