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Dorner 6200 Series, Installation, Maintenance & Parts Manual

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DORNER MFG. CORP.

INSIDE THE USA

OUTSIDE THE USA

P.O. Box 20 • 975 Cottonwood Ave.

TEL: 1-800-397-8664

TEL: 262-367-7600

Hartland, WI 53029-0020 USA

FAX: 1-800-369-2440

FAX: 262-367-5827

851-565 Rev. G

6200 Series Industrial End 

Drive Conveyors

Installation, Maintenance & Parts Manual 

Featuring:

Technology

Summary of Contents for 6200 Series

Page 1: ...ER MFG CORP INSIDE THE USA OUTSIDE THE USA P O Box 20 975 Cottonwood Ave TEL 1 800 397 8664 TEL 262 367 7600 Hartland WI 53029 0020 USA FAX 1 800 369 2440 FAX 262 367 5827 851 565 Rev G 6200 Series Industrial End Drive Conveyors Installation Maintenance Parts Manual Featuring Technology ...

Page 2: ... without Gearmotor Mounting Package or Stands 14 Belt Installation for Conveyor with Gearmotor Mounting Package and or Stands 14 Belt Installation for Conveyor With Optional Gang Drive Pulley 14 Conveyor Belt Tensioning 15 Pulley Removal 15 A Removal of Drive Pulley with Standard 0 47 12 mm Diameter Output Shaft 15 B Idler Pulley Removal 16 C Gang Drive Pulley Removal 17 Bearing Replacement for Dr...

Page 3: ...atent Nos 5174435 6109427 6298981 6685009 and corresponding patents and patent applications in other countries Dorner reserves the right to make changes at any time without notice or obligation Dorner has convenient pre configured kits of Key Service Parts for all conveyor products These time saving kits are easy to order designed for fast installation and guarantee you will have what you need whe...

Page 4: ...T POWER before removing guards or performing maintenance A WARNING Gearmotors may be HOT DO NOT TOUCH Gearmotors A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures is the responsibility of the user When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and o...

Page 5: ...F E D Flat Belt 6200 Series Industrial Conveyor Conveyor Width Reference Conveyor Length Reference Belt Type Output Shaft Position Conveyor Profile 2 End drive 3 Gang drive Document Language M English 6 D B M WW LLLL P GG BB 1 No wiper with mounting bracket 2 No wiper no mounting bracket 3 End wiper with mounting bracket 4 End wiper no mounting bracket 5 Dual wiper with mounting bracket 6 Dual wip...

Page 6: ...70 mm 3 75 95mm 5 127 mm 6 152mm 8 203mm 10 254mm 12 305mm 18 457mm Maximum Conveyor Load See NOTE Below 30 lb 14 kg 35 lb 16 kg 42 lb 19 kg 50 lb 23 kg 60 lb 27 kg 70 lb 32 kg 80 lb 36 kg 80 lb 36 kg 80 lb 36 kg Conveyor Start up Torque 4 in lb 0 5 Nm 5 in lb 0 6 Nm 6 in lb 0 7 Nm 7 in lb 0 8 Nm 8 in lb 0 9 Nm 10 in lb 1 1 Nm 12 in lb 1 4 Nm 14 in lb 1 5 Nm 15 in lb 1 7 Nm Belt Travel 3 5 88 mm p...

Page 7: ... Install mounting brackets and return rollers Refer to Mounting Brackets on page 8 and Return Rollers on page 9 Conveyors Longer Than 13 ft 3962 mm 1 Typical components Figure 4 Figure 4 Figure 4 2 Compress tension end Figure 5 Refer to steps 3 and 4 under the Belt Removal for Conveyor Without Gearmotor Mounting Package or Stands on page 13 Figure 5 Figure 5 3 Roll out conveyor belt 4 Place convey...

Page 8: ...nd mounting bracket Figure 9 item V to bottom of conveyor Y Snug up screws R Figure 9 Figure 9 4 Repeat steps 2 and 3 for other stand mounting bracket s 5 Position conveyor Figure 10 item Y on stands Z Figure 10 Figure 10 6 Attach stand mounting bracket Figure 11 item V to stand Z with two screws S hard washers T and square nuts U Tighten screws S to 80 in lb 9 Nm Figure 11 Figure 11 7 Repeat step...

Page 9: ...ten screws AC to 80 in lb 9 Nm Figure 14 Figure 14 4 On 8 18 ft 2338 5486 mm conveyor repeat step 3 as necessary for other return rollers NOTE No return rollers are required on conveyor lengths up to 7 ft 2134 mm Use one pair of rollers centered between the idler and drive spindles on 8 15 ft 2438 4572 mm conveyors Use two pairs of rollers at one third distances between the idler and drive spindle...

Page 10: ...gure 17 item AI on conveyor Y Tighten screws Figure 16 item AH to 80 in lb 9 Nm Figure 17 Figure 17 4 On 16 18 ft 4877 5486 mm conveyor repeat step 3 for other return roller NOTE No return rollers are required on conveyor lengths up to 7 ft 2134 mm Use one roller centered between the idler and drive spindles on 8 15 ft 2438 4572 mm conveyors Use two rollers at one third distances between the idler...

Page 11: ...ation Conveyor with Standard 0 47 12 mm Diameter Output Shaft No lubrication is required Replace bearings if worn Conveyor with Optional Gang Drive Pulley 1 Disassemble support Figure 18 item AJ and remove hex shaft and shaft guard sections AK Figure 18 Figure 18 2 Install Dorner greasing adapter part 200046M Figure 19 item AL Make sure the adapter shoulder is seated against the conveyor tail plat...

Page 12: ...ed Worn knurl or impacted dirt on drive pulley Intermittent jamming or drive train problems Damage to V guide indicates Twisted or damaged conveyor frame Dirt impacted on pulleys Excessive or improper side loading Cleaning Use Dorner Belt Cleaner Mild soap and water may also be used Do not soak the belt For 05 woven polyester and 06 black anti static belts use a bristled brush to improve cleaning ...

Page 13: ...ckwise Figure 22 Figure 22 5 Remove conveyor belt Figure 23 item AR Figure 23 Figure 23 Belt Removal for Conveyor With Stands and or Gearmotor Mounting Package Figure 24 Figure 24 1 If installed remove and retain bottom wiper s Figure 20 item AM 2 If conveyor is equipped with guiding and accessories or return rollers remove them as necessary 3 On tension end of the conveyor identified with a label...

Page 14: ...re 20 item AM 3 If conveyor is equipped with guiding and accessories or return rollers remove them as necessary 4 On tension end of the conveyor identified with a label Figure 21 item AN and Figure 22 item AN loosen four M6 socket head cap screws AO 5 Retract idler spindle assembly Figure 22 item AP by pushing it in or by turning M6 pinion screw Figure 22 item AQ and Figure 23 item AQ clockwise 6 ...

Page 15: ...here applicable install return rollers guiding and accessories Belt Installation for Conveyor With Optional Gang Drive Pulley 1 Orient the conveyor belt so that the splice leading fingers Figure 28 item AX point in the direction of belt travel AY as identified by the label Figure 27 item AW 2 Slide belt Figure 23 item AR onto the conveyor frame assembly 3 If removed install bottom wiper s Figure 2...

Page 16: ...ive Pulley with Standard 0 47 12 mm Diameter Output Shaft 1 Remove the gearmotor mounting package See accessory instructions 2 For 10 254 mm 12 305 mm or 18 457 mm wide conveyors remove key Figure 30 item BB and two M5 low head screws BC to remove outboard bearing BD Figure 30 Figure 30 3 Remove screw BE on drive shaft side of conveyor 4 Remove three 3 screws Figure 31 item BG on side opposite of ...

Page 17: ...Figure 34 Figure 34 3 Remove two screws Figure 35 item AQ and AZ and sleeves BL from conveyor Y and hex pinion BM Figure 35 Figure 35 4 Remove two pinion ends Figure 36 item BN Wedge Lok clamp blocks BO hex pinion BM and tail assembly BP from conveyor Y Figure 36 Figure 36 5 Locate magnet Figure 37 item BQ on spindle and bearing assembly BR Figure 37 Figure 37 6 Remove screw BS headplate BT and sp...

Page 18: ...Pulley Bearing Removal 1 Place bearing removal tool part 450281 Figure 41 item CC over bearing CD with lip CE located in gap CF between bearing and spindle CB as shown Figure 41 Figure 41 2 Using 3 16 hex key wrench Figure 42 item CG tighten bearing removal tool Figure 42 Figure 42 NOTE If retaining sleeve s Figure 38 item BX and Figure 39 item BX does not slide out Remove tail assembly following ...

Page 19: ...lace if damaged 2 Slide bearing part 802 121 Figure 44 item CI onto pulley shaft Figure 44 Figure 44 3 Slide the sleeve of tool part 450282 Figure 45 item CK over bearing Figure 45 Figure 45 4 Place open end of shaft Figure 46 item CL into sleeve Figure 46 Figure 46 5 Using arbor press or similar device press bearing onto pulley shaft Figure 47 Figure 47 Figure 47 6 Repeat steps 1 through 5 for ea...

Page 20: ...pulley CQ Rotate bearing removal tool CN to engage hex tip of extension tool CO into screw CP 3 While maintaining extension tool CO position use a wrench to rotate bearing removal tool CN to expand flare Figure 49 Figure 49 4 Orient bearing anvil sleeve removal tool part 25 09 Figure 50 item CS with cavity facing up and place pulley onto tool Figure 50 Figure 50 5 Press bearing out of pulley Figur...

Page 21: ...ith cavity facing up and place pulley CQ onto tool Figure 52 Figure 52 2 Install bearing insertion tool part 25 10 Figure 53 item CT into arbor press or similar device Figure 53 Figure 53 3 Place and hold bearing part 21 33 CR onto tool CT Figure 54 Figure 54 4 Press bearing Figure 55 item CR into pulley CQ until seated Figure 55 Figure 55 CS CQ CT CR IMPORTANT Bearing and pulley alignment is crit...

Page 22: ...e page 16 Idler Pulley Replacement Figure 56 Figure 56 1 Reverse the removal procedure B see page 17 Gang Drive Pulley Replacement Figure 57 Figure 57 1 Reverse the removal procedure C see page 18 IMPORTANT On a tension tail assembly orient both pinion ends Figure 56 item BN so they engage the same tooth positions on their respective racks IMPORTANT When installing clips Figure 57 item BV ensure s...

Page 23: ... x 22mm 5 4531WWM Drive Spindle 6 456025 Head Plate RH 2 3 51 76mm Wide 456026 Head Plate RH 4 18 102 457mm Wide 7 807 963 Plastic Snap Out Plug 8 4536WWM Support Tension Fixed 9 950612M Low Head Cap Screw M6 1 0x12mm 10 802 148 Ball Bearing 12mm Bore x 24mm OD used on 10 254mm 12 305mm and 18 457mm conveyors only 11 456032 Outboard Bearing Plate used on 10 254mm 12 305mm and 18 457mm conveyors on...

Page 24: ...e 456012 Head Plate Tension RH 4 18 102 457mm Wide 7 62BK4 Ball Bearing 12mm Bore x 21mm OD x4 8 4530WW Idler Spindle includes ref 16 17 9 456014 Head Plate Tension LH 2 3 51 76mm Wide 456015 Head Plate Tension LH 4 18 102 457mm Wide 10 456049 Sleeve 312 OD x 035 Wall 11 456045 Pinion End 12 456041 Wedge Lok Clamp Block 13 4563WW Hex Pinion 14 4536WW Support Tension Fixed 15 808 020 Magnet 25 x 25...

Page 25: ... n a 5 1524mm 4720WW 05460 n a 6 1829mm 4720WW 06660 n a 7 2134mm 4720WW 07860 n a 8 2438mm 4720WW 09060 n a 9 2743mm 4720WW 10260 n a 10 3048mm 4720WW 11460 n a 11 3353mm 4720WW 12660 n a 12 3658mm 4720WW 13860 n a 13 3962mm 4720WW 07860 4740WW 14 4267mm 4720WW 09060 4740WW 15 4572mm 4720WW 10260 4740WW 16 4877mm 4720WW 11460 4740WW 17 5182mm 4720WW 12660 4740WW 18 5486mm 4720WW 13860 4740WW 19 5...

Page 26: ...Items 1 through 6 D Position 8 62GD WW Gang Drive Spindle Kit Includes Items 1 through 4 9 4527WWM Thick Bottom Wiper 0 4970 Thick 4528WWM Thin Bottom Wiper 0 4538 Thick 10 970508M Socket Head Set Screw M5 80 x 8mm WW Conveyor width ref 02 03 04 05 06 08 10 12 18 Use with belts 01 02 05 06 54 56 57 59 60 61 63 66 Use with belts 03 08 55 64 Item 4 Drive Spindle Spindle Width Spindle assembly with b...

Page 27: ... 460055 06000 N A 6 1829mm Left Hand 460055 07200 N A Right Hand 460055 07200 N A 7 2134mm Left Hand 460055 08400 N A Right Hand 460055 08400 N A 8 2438mm Left Hand 460055 09600 N A Right Hand 460055 09600 N A 9 2743mm Left Hand 460055 10800 N A Right Hand 460055 10800 N A 10 3048mm Left Hand 460055 12000 N A Right Hand 460055 12000 N A 11 3353mm Left Hand 460055 13200 N A Right Hand 460055 13200 ...

Page 28: ...N A Right Hand 460055 06000 N A 6 1829mm Left Hand 460055 07200 N A Right Hand 460055 07200 N A 7 2134mm Left Hand 460055 08400 N A Right Hand 460055 08400 N A 8 2438mm Left Hand 460055 09600 N A Right Hand 460055 09600 N A 9 2743mm Left Hand 460055 10800 N A Right Hand 460055 10800 N A 10 3048mm Left Hand 460055 12000 N A Right Hand 460055 12000 N A 11 3353mm Left Hand 460055 13200 N A Right Hand...

Page 29: ...460057 06000 N A 6 1829mm Left Hand 460057 07200 N A Right Hand 460057 07200 N A 7 2134mm Left Hand 460057 08400 N A Right Hand 460057 08400 N A 8 2438mm Left Hand 460057 09600 N A Right Hand 460057 09600 N A 9 2743mm Left Hand 460057 10800 N A Right Hand 460057 10800 N A 10 3048mm Left Hand 460057 12000 N A Right Hand 460057 12000 N A 11 3353mm Left Hand 460057 13200 N A Right Hand 460057 13200 N...

Page 30: ...d 460056 06000 N A 6 1829mm Left Hand 460056 07200 N A Right Hand 460056 07200 N A 7 2134mm Left Hand 460056 08400 N A Right Hand 460056 08400 N A 8 2438mm Left Hand 460056 09600 N A Right Hand 460056 09600 N A 9 2743mm Left Hand 460056 10800 N A Right Hand 460056 10800 N A 10 3048mm Left Hand 460056 12000 N A Right Hand 460056 12000 N A 11 3353mm Left Hand 460056 13200 N A Right Hand 460056 13200...

Page 31: ...g Rail 7 2134mm 202989 Guide Mounting Rail 8 2438mm 202990 Guide Mounting Rail 9 2743mm 202991 Guide Mounting Rail 10 3053mm 202992 Guide Mounting Rail 11 3353mm 202993 Guide Mounting Rail 12 3658mm 202994 Guide Mounting Rail 13 3962mm 2 461351 Shaft Brace 3 202028M Horizontal Shaft Mounting Guide 4 614068 Guide Extruded Flat per foot 5 461350M Shaft Vertical Adj Guide 6 605279M Hard Washer 7 6741...

Page 32: ...l 7 2134mm 202989 Guide Mounting Rail 8 2438mm 202990 Guide Mounting Rail 9 2743mm 202991 Guide Mounting Rail 10 3053mm 202992 Guide Mounting Rail 11 3353mm 202993 Guide Mounting Rail 12 3658mm 202994 Guide Mounting Rail 13 3962mm 2 614068 Guide extruded flat per foot 3 462050M Vertical Shaft Gullwing Guide 4 462052M Horizontal Shaft Gullwing Guide 5 674175MP Square Nut M6 1 0 w 1 4 20 6 807 652 C...

Page 33: ... A N A 7 2134mm Right Hand 462137SSP N A N A Left Hand 462137SSP N A N A 8 2438mm Right Hand 462144SSP N A 462154SSP Left Hand 462154SSP N A 462144SSP 9 2743mm Right Hand 462144SSP N A 462154SSP Left Hand 462145SSP N A 462155SSP 10 3048mm Right Hand 462155SSP N A 462145SSP Left Hand 462145SSP N A 462155SSP 11 3353mm Right Hand 462146SSP N A 462156SSP Left Hand 462145SSP N A 462155SSP 12 3658mm Rig...

Page 34: ... A N A 7 2134mm Right Hand 462237SSP N A N A Left Hand 462237SSP N A N A 8 2438mm Right Hand 462244SSP N A 462254SSP Left Hand 462254SSP N A 462244SSP 9 2743mm Right Hand 462244SSP N A 462254SSP Left Hand 462245SSP N A 462255SSP 10 3048mm Right Hand 462255SSP N A 462245SSP Left Hand 462245SSP N A 462255SSP 11 3353mm Right Hand 462246SSP N A 462256SSP Left Hand 462245SSP N A 462255SSP 12 3658mm Rig...

Page 35: ...913 103 Dowel Pin 3 450598 Return Roller Guard 4 950620M Low Head Cap Screw M6 1 0 x 20mm 5 450599 Return Roller Clip Flat Belt 6 450597 Return Roller Clip Cleated Belt 7 240840 Roller Assy Item Part Number Description 2 1 3 4 5 Item Part Number Description 1 240826 Return Roller 2 950616M Low Head Cap Screw M6 1 0 x 16mm 3 450599 Return Roller Clip Flat Belt 4 4511WW Return Roller Guard 5 2410WW ...

Page 36: ...elt cleat type B and cleat spacing SSSS Use data to configure belt part number as indicated below 4 1 5 6 2 3 4 1 5 7 2 3 Flat Belt Cleated Belt Item Part Number Description 1 920620M Socket Head Cap Screw M6 1 0 x 20mm 2 605279P Hard Washer 3 807 920 Square Nut M6 1 0 4 920612M Socket Head Cap Screw M6 1 0 x 12mm 5 456031 Stand Conveyor Mounting Bracket 6 450588 Mount Plate Flat Belt 7 450586 Mou...

Page 37: ...851 565 Rev G 37 Dorner Mfg Corp 6200 Series Industrial End Drive Conveyors Notes ...

Page 38: ...not at fault It is the customer s responsibility to prevent damage during return shipping Damaged or modified items will not be accepted The customer is responsible for return freight Returns will not be accepted after 60 days from original invoice date The return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to eva...

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