Dorner 1100 Series Installation, Maintenance & Parts Manual Download

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DORNER MFG. CORP.

INSIDE THE USA

OUTSIDE THE USA

P.O. Box 20 • 975 Cottonwood Ave.

TEL: 1-800-397-8664

TEL: 262-367-7600

Hartland, WI 53029-0020 USA

FAX: 1-800-369-2440

FAX: 262-367-5827

851-747 Rev. B

1100 Series Mid Drive

Conveyors

Installation, Maintenance & Parts Manual

Summary of Contents for 1100 Series

Page 1: ...manuals asp DORNER MFG CORP INSIDE THE USA OUTSIDE THE USA P O Box 20 975 Cottonwood Ave TEL 1 800 397 8664 TEL 262 367 7600 Hartland WI 53029 0020 USA FAX 1 800 369 2440 FAX 262 367 5827 851 747 Rev B 1100 Series Mid Drive Conveyors Installation Maintenance Parts Manual ...

Page 2: ...veyor Belt 11 Troubleshooting 11 Cleaning 11 Conveyor Belt Replacement 11 Conveyor Belt Replacement Sequence 11 Belt Removal 12 Belt Installation 14 Conveyor Belt Tensioning 14 Conveyors with 1 00 25 mm Diameter Pulleys 14 Conveyors with Nose Bar Tail 15 Conveyor Belt Tracking 16 Spindle Removal 16 A Idler Spindle Removal 16 B Drive Pulley Removal 17 Drive and Idler Bearing Replacement 18 Nosebar ...

Page 3: ...s Dorner has convenient pre configured kits of Key Service Parts for all conveyor products These time saving kits are easy to order designed for fast installation and guarantee you will have what you need when you need it Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logo Dorner 1100 series conveyors have patents pending Dorner reserves t...

Page 4: ...ER before removing guards or performing maintenance A WARNING Gearmotors may be HOT DO NOT TOUCH Gearmotors A WARNING Dorner cannot control the physical installation and application of conveyors Taking protective measures is the responsibility of the user When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system CHECK FOR POTENTIAL PINCH POINTS and other ...

Page 5: ...nveyor Supports Maximum Distances 1 18 457 mm 2 36 914 mm 3 18 457 mm Figure 2 Figure 2 1 Conveyor 2 Bottom Mount 3 Gearmotor 4 Guiding 5 Mounting Brackets 6 Return Rollers 6 5 2 3 1 4 BB 01 0 LLLL 01 A 0 Idler Tail Type Belt Type Profile D side Motor Shaft Position Profile A side Drive Tail Type 5 Mounting Bracket Type Conveyor Length Conveyor Width 1 M WW Document Language 1 Mid Drive Type 1 2 3...

Page 6: ... Below 15 lb 6 8 kg Conveyor Startup Torque 2 5 in lb 0 28 Nm 4 in lb 0 45 Nm 6 in lb 0 68 Nm 7 5 in lb 0 85 Nm 9 in lb 1 02 Nm Belt Travel 3 9 99 mm per revolution of pulley Maximum Belt Speed 81 1 ft minute 24 9 m minute Conveyor Belt Reference LLLL 0093 to 0720 in 0001 increments Conveyor Length Feet 0 93 ft 283 mm to 6 ft 1829 mm in 0 12 0 31 mm increments NOTE Maximum conveyor loads based on ...

Page 7: ... short or tall mounting brackets Exploded views shown in Figure 4 Figure 5 Figure 4 Figure 4 Figure 5 Figure 5 2 Remove screws Figure 4 item 1 or Figure 5 item 1 and T bars Figure 4 item 2 or Figure 5 item 2 from short brackets Figure 4 item 3 or tall brackets Figure 5 item 3 NOTE Conveyor comes assembled with mount package and gearmotor attached If maintenance is needed to the components see 1100...

Page 8: ... 7 Install Mounting Brackets 1 For standard mounting brackets insert one T bar Figure 7 item 1 or pivoting mounting brackets install two T bars Figure 7 item 1 into conveyor side slots Figure 7 item 2 Figure 7 Figure 7 2 Fasten brackets Figure 8 item 1 to support stand with mounting screws Figure 8 item 2 Figure 8 Figure 8 3 Tighten screws Figure 8 item 2 to 60 in lb 7 Nm 4 To adjust angle of pivo...

Page 9: ...om roller assembly 3 Insert one T bar Figure 11 item 1 into conveyor side slots Figure 11 item 2 with a needle nose pliers Figure 11 Figure 11 4 Install roller assembly Figure 11 item 3 as shown 5 Install and tighten screws Figure 12 item 1 to 15 in lb 1 7 Nm Figure 12 Figure 12 1 Return Roller Clip 2 Return Roller Guard 3 Screw 4 Return Roller Rod 5 Roller Short 6 Roller Long 6 3 5 1 2 1 2 4 3 2 ...

Page 10: ... 13 2 Install guiding support bracket Figure 14 item 1 with two screws Figure 14 item 2 Figure 14 Figure 14 3 Install guide Figure 15 item 1 onto guiding support bracket Figure 15 item 2 Figure 15 Figure 15 NOTE 2 profile shown below For other guide profile layouts see pages page 25 thru page 26 NOTE Space support brackets evenly along conveyor as shown in Figure 15 1 1 2 1 2 1 2 ...

Page 11: ...ate Sharp or heavy parts impacting belt Jammed parts Foreign material inside the conveyor Improperly positioned accessories Bolt on guiding is pinching belt Stalling or slipping indicates Excessive load on belt Conveyor belt is not properly tensioned Impacted dirt on drive pulley Intermittent jamming or drive train problems Gears worn or slipping on shaft Cleaning Use Dorner Belt Cleaner Mild soap...

Page 12: ... 2 from mid drive module Figure 17 Figure 17 4 Remove two screws Figure 18 item 1 securing drive motor Figure 18 item 2 to mid drive bracket Figure 18 item 3 Figure 18 Figure 18 5 Remove drive motor Figure 19 item 1 from mid drive bracket Figure 19 item 2 Figure 19 Figure 19 6 Remove one screw Figure 20 item 1 on each side securing pinch drive guard Figure 20 item 2 to conveyor pinch plate Figure ...

Page 13: ...Figure 22 Figure 22 9 Rotate opposite end pinch drive guard Figure 23 item 1 away from mid drive bracket Figure 23 item 2 Figure 23 Figure 23 10 Remove one screw Figure 23 item 3 on each side securing pinch drive guard Figure 23 item 4 to conveyor pinch plate Figure 23 item 2 11 Lift conveyor Figure 24 item 1 off of mid drive bracket Figure 24 item 2 Figure 24 Figure 24 12 Remove belt Figure 25 it...

Page 14: ...module Reverse steps 2 11 on pages 12 13 5 Re install mounting brackets Refer to Mounting Brackets on page 7 6 Tension belt Refer to Conveyor Belt Tensioning on page 14 7 Install return rollers and guiding if equipped Conveyor Belt Tensioning Conveyors with 1 00 25 mm Diameter Pulleys 1 On tension end of the conveyor adjust idler end Figure 28 item 1 tracking cam Figure 28 item 2 to adjust head pl...

Page 15: ...ugh to remove slack in the belt Figure 29 Figure 29 4 Tighten screws Figure 29 item 3 to 12 in lb 1 4 Nm Conveyors with Nose Bar Tail 1 On tension end of the conveyor adjust idler end Figure 30 item 1 tracking cam Figure 30 item 2 just enough to remove slack in the belt Figure 30 Figure 30 2 Tighten screws Figure 30 item 3 to 12 in lb 1 4 Nm IMPORTANT Over tension can cause loss of load capacity a...

Page 16: ...in the center of conveyor 4 While holding tracking cam Figure 31 item 1 tighten head plate fastening screws Figure 31 item 2 to 12 in lb 1 4 Nm Spindle Removal A Idler Spindle Removal B Drive Spindle Removal A Idler Spindle Removal 1 Remove two screws on each side of the drive end of conveyor and remove pinch drive assembly See Belt Removal on page 12 2 On both sides of the idler end Figure 32 ite...

Page 17: ...eyor frame Figure 34 Figure 34 6 Disassemble components as shown Figure 35 Figure 35 Figure 35 B Drive Pulley Removal 1 Remove belt Figure 36 item 1 See Conveyor Belt Replacement on page 11 Figure 36 Figure 36 2 Remove drive gear Figure 36 item 2 from shaft 3 Remove two screws Figure 37 item 1 from each side of pinch plate Figure 37 item 2 Figure 37 Figure 37 1 1 2 1 2 ...

Page 18: ...tabs Figure 39 item 2 are seated on each pinch plate are seated onto conveyor frame Figure 39 item 3 as shown Figure 39 Figure 39 2 Install pinch plates Figure 40 item 2 onto roller Figure 40 item 3 Figure 40 Figure 40 3 Install conveyor Figure 40 item 1 onto pinch plate assembly IMPORTANT All spindles are provided with bearings installed at the factory It is not recommended to install new bearing...

Page 19: ... Install belt Figure 42 item 2 See Conveyor Belt Replacement on page 11 Idler Spindle Installation 1 Install tail plate assembly with notch Figure 43 item 1 in tail plate matching with slotted portion Figure 43 item 2 of shaft Figure 43 Figure 43 2 Assemble the idler spindle bearings Figure 44 item 1 onto shaft onto each tail plate as shown and raise idler spindle assembly T bars Figure 44 item 2 ...

Page 20: ...own in this section contact an authorized Dorner Service Center or the factory Key Service Parts and Kits are identified by the Performance Parts Kits logo Dorner recommends keeping these parts on hand Bottom Mount Mid Drive Shown 3 8 13 21 Mid Drive Spindle Kit 1 2 6 6 5 6 7 10 9 12 13 14 13 10 15 11 7 9 12 4 13 16 16 17 17 18 19 19 20 20 ...

Page 21: ...10069 WW Pinch Drive Guard 8 210125 Side Plate for Non Drive Side 9 210132 WW Support Rod 10 210133 WW Support Rod 11 204054 WW Mid Drive Spindle Assembly 12 204056 WW Mid Drive Pinch Roller Assembly 13 807 2207 Precision Spring 14 911 205 Washer 15 950410MSS Low Head Cap Screw M4 0 70 x 10 mm 16 950512MSS Low Head Cap Screw M5 0 80 x 12 mm 17 930406MSS Flat Head Screw M4 0 70 x 6 mm 18 930408MSS ...

Page 22: ...10093 Left Hand Tail Plate Assembly 3 210091 WW Shaft 4 801 148 Bearing 0 625 dia x 0 50 long for quantities see Bearing Chart 5 801 149 Bearing 0 625 dia x 0 75 long for quantities see Bearing Chart 6 210092 WW Idler Tail Kit Includes items 1 through 5 WW Conveyor width reference 02 04 06 08 10 Bearing Quantity Chart WW Item 4 801 148 Item 5 801 149 02 0 2 04 1 4 06 1 7 08 2 9 10 0 13 ...

Page 23: ...51 747 Rev B 23 Dorner Mfg Corp 1100 Series Mid Drive Conveyors Service Parts Nose Bar Idler End 1 Item Part Number Description 1 11TT WW Nosebar Tail Assembly WW Conveyor width reference 02 04 06 08 10 ...

Page 24: ...rvice Parts Frame 1 Item Part Number Description 1 210071 LLLLL 2 Wide Frame 210072 LLLLL 4 Wide Frame 210073 LLLLL 6 Wide Frame 210074 LLLLL 8 Wide Frame 210075 LLLLL 10 Wide Frame LLLLL Part length in inches with 2 decimal places Example Part Length 35 25 LLLLL 03525 ...

Page 25: ...de Only for Conveyors under 14 long 204042 Guiding Support Bracket 1 x 6 50 Drive End Drive Side Only for Conveyors 14 long and longer 2 210159 Guiding Support Bracket 1 x 9 3 210161 Guiding Support Bracket 1 x 5 4 210163 LLLLL 1 UHMW Guiding 5 210135 Single T Bar 6 950512MSS Low Head Cap Screw M5 0 80 x 12 mm LLLLL Part length in inches with 2 decimal places Example Part Length 35 25 LLLLL 03525 ...

Page 26: ...nd Only for Conveyors under 14 long 204043 Guiding Support Bracket 2 x 6 50 Drive End Only for Conveyors 14 long and longer 2 210158 Guiding Support Bracket 2 x 9 3 210160 Guiding Support Bracket 2 x 5 4 210162 LLLLL 2 UHMW Guiding 5 210135 Single T Bar 6 950512MSS Low Head Cap Screw M5 0 80 x 12 mm LLLLL Part length in inches with 2 decimal places Example Part Length 35 25 LLLLL 03525 ...

Page 27: ...ies Mid Drive Conveyors Service Parts Short Mounting Bracket 1 1 3 3 2 2 4 Item Part Number Description 1 210145 Mounting Bracket Short 2 210135 Single T Bar 3 930512MSS Flat Head Screw M5 0 80 x 12 mm 4 210143 Short Mounting Bracket Assembly ...

Page 28: ...eries Mid Drive Conveyors Service Parts Tall Mounting Bracket 1 1 3 3 2 2 4 Item Part Number Description 1 210146 Mounting Bracket Tall 2 210135 Single T Bar 3 930512MSS Flat Head Screw M5 0 80 x 12 mm 4 210144 Tall Mounting Bracket Assembly ...

Page 29: ...racket 4 4 6 6 5 2 2 3 3 5 1 1 7 Item Part Number Description 1 911 205 Washer 2 210135 Single T Bar 3 210147 Angled Mounting Bracket 4 210148 Flat Mounting Bracket 5 950512MSS Low Head Cap Screw M5 0 80 x 12mm 6 950510MSS Low Head Cap Screw M5 0 80 x 10mm 7 210149 Pivoting Mounting Bracket Assembly ...

Page 30: ...ve Part Number Configuration Refer to Dorner serial number plate Figure 45 From the model number determine conveyor width WW length LLLL and belt type BB Use data to configure belt part number as indicated below L E D O M L A I R E S DORNER MFG CORP HARTLAND WI USA 800 397 8664 1MWWM LLLLMDISPPPPBB Fill In 15 __ __ __ __ __ __ __ __ 15 WW LLLL BB ...

Page 31: ...851 747 Rev B 31 Dorner Mfg Corp 1100 Series Mid Drive Conveyors Notes ...

Page 32: ... not at fault It is the customer s responsibility to prevent damage during return shipping Damaged or modified items will not be accepted The customer is responsible for return freight Returns will not be accepted after 60 days from original invoice date The return charge covers inspection cleaning disassembly disposal and reissuing of components to inventory If a replacement is needed prior to ev...

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