Dormakaba ED250 Installation Instructions Manual Download Page 3 | Manualshive

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ED250

08-2018

DL4614-070

dormakaba ED250 IG Installation Instructions

Warranty guidelines

Warranty guidelines

1 Installation guidelines affecting warranty

1.1 Opcon cement case enclosure.

Opcon cement case enclosure is listed and labeled as a
NEMA 4 water resistant enclosure under UL 50,
Enclosures for electrical equipment, non-environmental
considerations, and CSA 22.2, Special purpose electrical
enclosures industrial products.

Conformance with the following installation and service
procedures must be maintained to assure a proper
installation and to maintain the Opcon warranty.

1. Enclosure penetrations: The cement case must only

be penetrated to install electric power service and
low voltage signal wires.

Liquidtight fittings: Opcon approved liquidtight

fittings shall be used (Ref. Chapter 15) at all

electrical case penetrations. The liquidtight

fittings may only be placed as outlined in

Chapter 15 of this manual.

Use of liquidtight fittings is a National Electrical

Code requirement and is also an Opcon specification.

Cement case cover: Attachments to the cement case

cover are not permitted.

2. Drain system.
In certain exterior conditions (downgrade elevation,
openings with direct contact to precipitation, extreme
humidity, or other similar conditions) a drain system or
provision from the cement case is recommended.

CAUTION

Drain system penetration into case will void
NEMA 4 enclosure rating.

2.1 Seals

All seals provided with the Opcon system must be
installed including the following:
1.  Spindle seal cement case cover Ref. Chapter 16.
2.  Spindle seal at threshold, Ref. Chapter 26.
3.  Perimeter gasket between cement case and cover.
4.  Double door connector PVC conduit fittings and PVC

conduit at cement case are sealed with a special
silicone. Ref. Chapter 16. Any damage to the silicone
seal in these areas must be repaired.

SPECIAL NOTE ON SEALS. ANY SEAL FOUND TO BE
DAMAGED OR WORN MUST BE REPLACED
IMMEDIATELY TO MAINTAIN THE UL AND CSA
LISTINGS AS WELL AS OPCON SPECIFICATIONS AND
WARRANTY.

3.1 Floor covers (thresholds)

Reference Chapter 26.

1. All floor covers must be manufactured by Opcon or

manufactured to Opcon specifications.

2.  Floor covers must be:
•  Manufactured to accept all seals.
•  Removable for future service.
•  Attached to the surrounding floor without

penetrating the cement case or cement case cover.

3. All floor covers must have a perimeter seal of silicone

or a similar water proofing sealant applied to keep
water from encroaching between the cement case
cover and the floor cover.

4.1 Technicians

1. dormakaba USA Inc. and Opcon must certify

installation and service technicians.

2. Technicians must also be certified by American

Association of Door Manufacturers (AAADM).

3. Installation or servicing the Opcon system or

automatic equipment using non-certified technicians
will void this warranty.

5.1 Pressure washing.

1. Pressure washing is

never

permitted at or near the

Opcon installation.

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Summary of Contents for ED250

Page 1: ...ED250 Installation in In ground Case Installation Instructions DL4614 070 08 2018 EN ...

Page 2: ...2 ED250 08 2018 DL4614 070 dormakaba ED250 IG Installation Instructions Blank page This page left intentionally blank ...

Page 3: ...tration into case will void NEMA 4 enclosure rating 2 1 Seals All seals provided with the Opcon system must be installed including the following 1 Spindle seal cement case cover Ref Chapter 16 2 Spindle seal at threshold Ref Chapter 26 3 Perimeter gasket between cement case and cover 4 Double door connector PVC conduit fittings and PVC conduit at cement case are sealed with a special silicone Ref ...

Page 4: ...Optional key switch panels 24 11 System accessories 25 11 1 System accessory electrical connections in ground cement case 25 11 2 System accessories 25 11 3 ED250 terminal board interfaces 26 12 ED250 door signage 27 12 1 Low energy operator 27 12 2 Door signage low energy swing doors initiation of door operation 28 12 3 Safety information label low energy swing doors 29 13 ED250 in ground install...

Page 5: ...se cover 57 16 20 Final anchoring cement pour 57 16 21 Remove cement case cover for ED250 commissioning 57 16 22 Cement case chain tension 58 16 23 Cement case spindle height adjustment 59 16 24 Spindle centering 60 17 Measure door width set reveal depth 62 17 1 Door width parameter Tb 62 17 2 Tb parameter values 62 18 Set reveal depth 62 18 1 Reveal depth parameter rd 62 18 2 rd parameter values ...

Page 6: ...te Manuals are available for review download and printing on the dormakaba com website 1 4 Symbols used in these instructions WARNING This symbol warns of hazards which could result in personal injury or threat to health NOTICE Draws attention to important information presented in this document 1 General information TIPS AND RECOMMENDATIONS Clarifies instructions or other information presented in ...

Page 7: ... or fire rated door 2 5 Cement case enclosure The cement case enclosure is listed and labeled to UL50 NEMA 4 water resistant enclosure CSA 22 2 2 6 Hardware packages 1 Refer to Chapter 5 for details of hardware contained in each in ground package 2 7 Floor threshold 1 Threshold to cover cement case is not supplied with the ED250 in ground package Refer to Chapter 26 for threshold installation inst...

Page 8: ...om an incorrect installation WARNING Hazard to mechanical processes by use of control settings elements or procedures not documented in this manual WARNING Electric shock hazard By use of control elements settings or procedures not documented in this manual WARNING Work on electrical equipment and 115 Vac wiring installation must be performed only by qualified personnel WARNING Metallic doors must...

Page 9: ...lockout Threshold not shown Door transparent for hardware views 1 2 2 1 3 4 5 5 1 Fig 4 1 2 LH door with offset pivot arm Fig 4 1 1 1 Overhead view Fig 4 1 2 1 Overhead view TIPS AND RECOMMENDATIONS Door frames and doors are shown transparent to provide hinge views TIPS AND RECOMMENDATIONS Door thresholds are not shown to provide in ground cement case and arm views 1 ED250 in ground cement case 2 ...

Page 10: ...arm Fig 4 3 1 LH door with arm and track 4 3 ED250 in ground single swing door with arm and track Fig 4 3 1 1 Overhead view door closed 1 ED250 in ground cement case 2 Blockout 3 Door 4 Butt hinge by others 7 Track 8 Arm 9 Threshold by others Fig 4 3 2 RH door with arm and track Fig 4 3 2 2 Front view 7 8 1 2 3 Fig 4 3 1 2 Front view 2 1 7 8 Fig 4 3 2 1 Overhead view door closed 1 2 7 8 3 4 6 1 6 ...

Page 11: ...4 4 1 Double doors with offset pivot arms 1 2 1 ED250 in ground cement case 2 Offset pivot arm 1 6 Fig 4 4 2 Double doors with center hung arms 1 2 1 6 1 ED250 in ground cement case 6 Center hung arm Fig 4 4 3 Double doors with arm and track 1 ED250 in ground cement case 2 Blockout 4 Butt hinge 7 Track 8 Arm 1 2 1 4 4 7 8 7 8 ...

Page 12: ...en foraminimumof5seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Inspect door s overall condition The appropriate signage should be present and the hardware should be in good condition 6 Have door inspected ...

Page 13: ...vate the door Door shouldopen at a slow smooth pace 4 or more seconds and stop without impact 2 Doormustremainfullyopen foraminimumof5seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Inspect door s overall co...

Page 14: ...seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Inspect door s overall condition The appropriate signage should be present and the hardware should be in good condition 6 Have door inspected by an AAADM certi...

Page 15: ...winging Doors 1 Activate the door Door shouldopen at a slow smooth pace 4 or more seconds and stop without impact 2 Doormustremainfullyopen foraminimumof5seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Inspe...

Page 16: ... foraminimumof5seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Inspect door s overall condition The appropriate signage should be present and the hardware should be in good condition 6 Have door inspected by...

Page 17: ...Swinging Doors 1 Activate the door Door shouldopen at a slow smooth pace 4 or more seconds and stop without impact 2 Doormustremainfullyopen foraminimumof5seconds before beginning to close 3 Doorshouldcloseataslow smooth pace 4 or more seconds and stop without impact 4 Inspect the floor area It should be clean with no loose parts that might cause user to trip or fall Keep traffic path clear 5 Insp...

Page 18: ...D250 in ground case dimensions 6 ED250 in ground cement case assembly 1 Cement case 2 Cover 3 Gasket 1 In ground case 2 Covers 3 8 32 x 3 4 PFHMS Philips flat head machine screw 4 Center bearing shaft ED250 IG 5 Shaft seal 6 Gasket 1 8 thick 7 2 3 8 hole for PVC reducer coupling Fig 6 1 2 ED250 in ground case cover and fasteners 36 4 7 8 4 1 2 5 9 6 1 4 REF Ø 2 3 8 2 3 1 7 ...

Page 19: ...racket 1 1 PCB plate 1 2 PCB plate cover 2 Accessory connection terminal board 3 Power off on switch and 115 Vac connection board 3 1 115 Vac terminal block and connection board 4 Keypad and 2 digit display 5 Circuit board 6 Braking circuit plug receptacle 7 Power fail closing speed potentiometer 8 Program switch connector 9 Double door operator to operator communication cable port 10 dormakaba ha...

Page 20: ...otection IDC initial drive control Driving phase optimization Cycle counter CC parameter 0 to 1 000 000 Power assist function hA hF hS parameters Drive support for manual opening of door Push go function PG parameter Auto opening of door at 4 open 7 1 ED250 Technical data 7 1 1 Required operating conditions Ambient temperature 5 to 122 F Suitable for dry rooms only Relative air humidity 93 maximum...

Page 21: ...for automatic access following pulse generation by a motion detector or pushbutton 8 1 2 Manual mode Door closer mode parameter hd 1 Designed for doors primarily accessed manually 8 1 3 Power assist Available only in door closer mode hd 1 manual opening Drive support is automatically adjusted to operator size Parameter hA sets door activation angle for power assist function Once angle reached driv...

Page 22: ...wrench 3 to 50 ft lb min 6 1 Metric hex keysockets 7 Open end wrench 13 mm 8 Screwdriver flat blade M2 1 16 to 3 32 2 4 7 Fastener size ft lb M5 3 7 M6 7 M8 17 M10 34 M12 58 9 2 Standard tightening torque 9 2 1 Standard tightening torque 3 Fastener Drill bit size 10 wood screw Hardwood 9 64 Softwood 1 8 12 wood screw Hardwood 5 32 Softwood 9 64 14 wood screw Hardwood 11 64 Softwood 5 32 1 4 20 met...

Page 23: ... 3s Upbutton 1 Scrollthroughparameters anderrormessages 2 Increaseparametervalue 10 2 1 4 button keypad 4 button legend can be orientated so buttons have same function and position regardless of operator orientation Button legend can be removed and rotated 10 2 2 4 button keypad functions Fig 10 1 1 ED250 in ground cement case Fig 10 1 2 Operator keypad and display 1 2 digit display 2 4 button key...

Page 24: ... 1 RedLED 2 Yellow LED 3 Green LED 4 PCB assembly 5 Accessory terminal board 10 3 1 Program switch control modes Auto door opens automatically when one of the activators is actuated or triggered and closes on expiration of adjustable hold open time with no activators or actuators triggered Close door closes automatically or remains closed until program switch position changed Open door opens autom...

Page 25: ...er supply must be used 11 2 5 Miscellaneous accessories 1 Door status display red green 11 2 System accessories 1 Externalprogram switch mechanical 2 Externalprogram switch electronic 3 Keyswitch 4 Pushbutton night bank 5 Pushbutton interior 6 Pushbutton exterior 7 Door locking device 8 Manual release switch 9 ED250 in ground cement case 11 2 6 Activators Typical activators 1 Pushbuttons key switc...

Page 26: ...grade card plug included in card scope of delivery 7 Fireprotectionupgrade card plug included in card scope of delivery 11 3 ED250 terminal board interfaces v1 7 Night bank 18K resistor not required 97 98 99 30 31 32 34 33 3 3 35 1 3 6 1 4 4a 3 B A 1 57 57a 1 42 3 1 41 3 1 15 17 3 1 11 13 3 43 3 64 63 62 1G 3 24 V Signal input 0 V Partial Open Permanent Open Exit Only Automatic Off N C COM Test ou...

Page 27: ...perator doors shall be provided with the message PUSH TO OPERATE on push side of door and PULL TO OPERATE on pull side of door 12 1 Low energy operator 12 1 1 Overview Signage and warnings are specified in ANSI BHMA A156 19 American National Standard for power assist and low energy power operated doors 12 1 2 All low energy doors 12 1 3 Knowing act switch used to initiate door operation 1 ACTIVATE...

Page 28: ...oor signage low energy swing doors initiation of door operation Fig 12 2 1 Activate Switch to Operate Fig 12 2 2 Opposite side no device Fig 12 2 3 Push Pull Pull side Fig 12 2 4 Push Pull Push side 50 12 DD0758 010 ACTIVATE SWITCH TO OPERATE DD0758 010 DD0758 010 ACTIVATE SWITCH TO OPERATE DD0758 010 CAUTION DOOR AUTOMATIC DD0586 010 CAUTION DOOR AUTOMATIC DD0586 010 50 12 CAUTION DOOR AUTOMATIC ...

Page 29: ...to have door repaired or serviced See Owner s manual or instructions for details on each of these and other safety items If you need a copy of the manual contact the manufacturer These minimum safety checks in addition to those in the Owner s Manual should be made each day and after any loss of electrical power 12 3 1 Low energy swinging door safety information label This AAADM label Fig 12 7 2 ou...

Page 30: ... hand outswing opposite Extra clearance may be required at liquid tight fittings Notes 1 Refer to manufacturer s template for door leaf and bottom arm preparation 2 Depth of excavation is 5 1 2 minimum below finished floor 3 Spindle center must be plumb with top pivot 1 Finishedfloorsurface 2 Blockout 3 Cement case 4 Cement case cover 5 Spindle 6 Center pivot arm 7 Threshold byothers 8 Jamb Fig 13...

Page 31: ...ndle L Pivot and spindle 2 3 4 Floor blockout C cement case door and spindle L Pivot and spindle Jamb 2 3 4 7 1 2 Interior Exterior Outswing pair Extra clearance may be required at liquid tight fittings Conduit between cement cases Blockout width between jambs Conduit between jambs 5 1 2 min Finished floor surface Bottom of blockout Fig 13 1 5 Double door center hung front view ...

Page 32: ...Fig 13 2 1 Single 3 4 offset pivot door overhead view Notes 1 3 4 offset pivot using standard bottom arms only 2 Depth of excavation is 5 1 2 minimum below finished floor 3 Spindle center must be plumb with top pivot 1 Finishedfloorsurface 2 Blockout 3 Cement case 4 Cement case cover 5 Spindle 6 Offset pivot arm 7 Jamb 8 Door 9 Threshold byothers Fig 13 2 3 Offset pivot door side view Fig 13 2 2 S...

Page 33: ...7 1 2 2 2 Pivot and spindle Pivot and spindle C of door L C of door L Interior Exterior Conduit between cement cases Jamb Jamb Floor blockout Extra clearance may be required at liquid tight fittings Outswing pair Fig 13 2 5 Double door 3 4 offset pivot front view Blockout width between jambs plus 2 inches under each jamb Conduit between cement cases Finished floor surface 5 1 2 min Blockout ...

Page 34: ...ivot doors using Dorma bottom arm and slide track 2 Dimensions are for 1 3 4 door thickness 3 Hold 1 3 4 dimension from face of any door to centerline of spindle Spindle may not be at centerline of jamb 1 Finishedfloorsurface 2 Blockout 3 Cement case 4 Cement case cover 5 Spindle 6 Center pivot arm 7 Threshold byothers 8 Jamb 9 Track 10 Door Fig 13 3 3 Arm and track installation Fig 13 3 2 Arm and...

Page 35: ...of spindle to interior face of door L Extra clearance may be required at liquid tight fittings Conduit between cement cases Jamb Jamb Interior Exterior Outswing pair Butt hinge or 3 4 offset pivot Spindle and bottom pivot Floor blockout Fig 13 3 4 Arm and track double door Fig 13 3 5 Arm and track double door front view Blockout width width between jambs Conduit between cement cases Blockout 5 1 2...

Page 36: ...stallation instruction supplied with pivot arm Fig 14 1 1 Offset pivot LH door 1 1 LHoffsetpivot bracket Fig 14 2 1 Center hung pivot LH door Fig 14 1 2 Offset pivot RH door 14 2 Install center hung pivot in top of door frame Fig 14 2 2 Center hung pivot RH door TIPS AND RECOMMENDATIONS Refer to Chapter 13 installation templates 14 2 1 Install center hung pivot in door frame 1 Install center hung ...

Page 37: ...utt hinge in side of door frame slide track door Fig 14 3 1 Butt hinge slide track door 1 Upperbutthinge TIPS AND RECOMMENDATIONS Refer to Chapter 13 installation templates 14 3 1 Install butt hinge 1 Install butt hinge in door frame per installation instruction supplied with hinge TIPS AND RECOMMENDATIONS Center pivot arm may be used in place of butt hinge TIPS AND RECOMMENDATIONS Refer to Chapte...

Page 38: ...Using No 2 Phillips loosen and remove twenty one 8 32 x 3 4 PFHMS securing cover to cement case and set aside 1 2 3 21 4 5 1 ED250cementcase 2 1 8 thickgasket 3 Cover 4 8 32x3 4 Phillipsflat headmachinescrews PFHMS 5 23 8 dia holeforPVC reducerfitting Fig 15 1 2 ED250 cement case cover removed 6 5 5 23 8 dia holeforPVC reducerfitting 6 ED250accessory terminalboard 15 1 2 Remove cement case cover 1...

Page 39: ...e 2 feet long 2 PVC reducer coupling CAUTION PVC coupling and PVC pipe installation should be done by qualified personnel 15 3 System accessory wiring into cement cases double door 15 3 1 Electrical installation kit 1 Electrical installation kit which includes two PVC reducer couplings and two feet of PVC pipe is included for double door installations Reference Chapter 5 in ground packages 3 Fig 1...

Page 40: ...cement case Note orientation of cement case in concrete floor blockout 1 Figures 15 4 1 and 2 show areas on the cement case end on strike side of door for conduit entry 2 3 8 conduit hole in cement case is predrilled 2 4 1 2 2 3 8 dia hole 1 2 15 5 Liquidtight conduit and conduit fitting requirements Fig 15 5 1 LT7 3 4 liquidtight fitting 1 Arlington LT7 3 4 liquid tight fitting 2 Locknut 3 Sealin...

Page 41: ...ement cases for the liquidtight conduit fitting 15 6 4 115 Vac liquidtight conduit and fitting installation into cement cases 1 Liquidtight conduit and fitting will be installed in cement cases after first anchoring cement pour Para 16 6 1 2 3 5 1 23 8 holefor accessorywiring 2 Terminalboardfor accessorywiring 3 Poweroff onswitch board 5 Liquidtightfittingfor 115Vacwiring Fig 15 6 1 Cement case 11...

Page 42: ...e internal view Fig 15 8 2 PCB bracket assembly 15 8 1 Cement case checks 1 PCB bracket assembly Alignment of board assemblies on PCB plate and PCB bracket CAUTION Board assemblies no contact with any metal Tightness of seven 1 4 20 SHCS 2 Clean internal case of any foreign objects or debris 1 PCBbracket 2 PCBplate 3 PCB plate cover 4 7 1 4 20 x 1 2 SHCS 1 1 2 3 4 ...

Page 43: ...nsions 2 Blockout location referencing door jambs 3 Cement case orientation in blockout Electrical wiring at end of case opposite pivot double doors center of blockout 16 2 Install cement case single door 16 2 1 Set cement case into blockout NOTICE Reference applicable installation template Chapter 13 and contractor and or architect documentation to position cement case spindle in blockout WARNING...

Page 44: ... Set cement case into blockout NOTICE Reference applicable installation template Chapter 13 and contractor and or architect documentation to position cement case spindles in blockout WARNING Hand pinch point and crushing hazards 1 Lower each cement case into blockout and shim case into position TIPS AND RECOMMENDATIONS PVC pipe and reducer fittings installed after first anchoring cement pour in bl...

Page 45: ...indle 1 Verify cement case spindle location referencing door jambs with contractor or customer drawings 2 Using laser or plumb bob center cement case spindle with center of top door offset pivot CAUTION After centering spindle Level and plumb cement case in all directions Cement case must be parallel with door header Secure cement case in position 2 1 5 3 4 1 2 Fig 16 4 2 LH center hung door align...

Page 46: ...face 2 Locate center of cement case spindle 1 3 4 from door face for any door thickness and 2 3 4 from face of jamb CAUTION After establishing spindle location Level and plumb cement case in all directions Cement case must be parallel with door header Secure cement case in position Fig 16 4 5 LH slide arm and track alignment of spindle with door face overhead view 1 Cementcasespindle 2 Bottomarm 3...

Page 47: ... anchoring cement pour Para 16 5 1 Pour anchoring cement in blockout to a level one inch above bottom off cement case CAUTION Allow anchoring cement to set for time period referenced in manufacturer s instructions CAUTION Use only a Phillips screwdriver to hand tighten the screws CAUTION Cover s must be installed on cement case s before anchoring cement poured in concrete blockout 16 5 2 Install c...

Page 48: ...k 16 8 1 Installation of 115 Vac conduit from blockout to cement case 1 Install 115 Vac liquidtight conduit and conduit fitting into cement case WARNING Installation of 115 Vac conduit and fitting and termination of wiring must be done by qualified personnel WARNING 115 Vac power source for ED250 must be OFF 16 8 2 Route 115 Vac wiring into cement case and terminate wiring 1 Terminate 115 Vac and ...

Page 49: ...WARNING 115 Vac power source for ED250 must be OFF 1 Install 115 Vac conduit and wiring into selected cement case per Para 16 8 2 Route 115 Vac wiring into cement case and terminate per Para 16 8 1 ED250 115 Vac power cable 11 DX3484 030 1 Fig 16 9 2 Double door 115 Vac power cable Fig 16 9 3 Power connection board 1 115 Vac power connection board 2 Power off on switch 3 Socket for 115 Vac power c...

Page 50: ...gle door route accessory wiring into cement case 16 11 1 Route accessory wiring into cement case 1 Route accessory wiring into cement case through PVC pipe and reducer fitting and any additional accessory wiring liquidtight conduits and fittings TIPS AND RECOMMENDATIONS It is recommended not to terminate accessory wiring at accessory wiring terminal board until after ED250 has been commissioned Pa...

Page 51: ...3 Double doors route accessory wiring into cement cases 16 13 1 Route accessory wiring into cement case 1 Route accessory wiring into cement cases through PVC pipe and reducer fittings and any additional accessory wiring liquidtight conduits and fittings TIPS AND RECOMMENDATIONS It is recommended not to terminate accessory wiring at accessory wiring terminal boards until after ED250s have been com...

Page 52: ...to Para 16 15 2 configuration parameter AS installation type for door push and pull configurations WARNING Braking circuit will not work correctly if braking circuit plug is improperly positioned or if an incorrect plug is used Door may close at high speed and or be difficult to open 16 15 1 2 Change braking circuit plug position To change plug position for push door application install plug in ri...

Page 53: ...actorysetting Step 3 Press 00 starts flashing Step 4 Press Scroll to select parameter value 1 shown as example Step 5 Press Saves value entered Display stops flashing Step 6 Press Returns to Installation type parameter Step 7 Press Exits parameter mode Table 16 15 2 1 AS parameter Installation type in ground IG Parameter value Parameter description 0 IG Arm and track LH push 1 IG Arm and track RH ...

Page 54: ...st not contact cement case gasket 16 15 3 2 Initiate learning cycle to rotate spindle CAUTION Braking circuit plug Para 16 15 1 and AS parameter Para 16 15 2 must be set before initiating partial learning cycle CAUTION Temporary block must be secured or held in place at door closed location during learning cycle Stay clear of arm travel path during learning cycle Step 1 Press Press and hold down b...

Page 55: ...ation 2 Program switch panel and cables Ref Chapter 5 Accessory mounting kits Program switch RJ 45 communication cable 3 Program switch and RJ45 communication cable must be routed to cement case accessory wiring conduit 16 17 2 Double door program switch and RJ 45 panel installation 1 Install program switch at customer or contractor specified location 2 Program switch panel and cable Ref Chapter 5...

Page 56: ...rs recommended 2 Spindle rotated to 70 degrees Para 16 15 3 3 Install arm on door bottom 4 Hang door 5 Fasten arm to spindle 6 Insure door is parallel to jamb 16 18 2 Double doors 1 Hang each door per Para 16 18 1 16 18 3 Door with track installing door 1 Mount arm to track slide in door using M8 shoulder screw Using torque wrench with 5 mm hex key torque screw to 12 ft lb 2 Insert arm slot into s...

Page 57: ...inches from bottom of cement case CAUTION Allow cement to set for time period referenced in manufacturer s instructions 16 19 Reinstall cement case cover Fig 16 19 1 ED250 cement case with cover installed CAUTION Cover must be installed on cement case before final anchoring cement poured in concrete blockout 1 21 8 32x3 4 PFHMS Phillips flat head machine screws 16 19 1 Install cover 1 Insure gaske...

Page 58: ... 22 1 Check chain tension Chain tension is set for a 3 8 deflection in chain when squeezed together Chain tension adjustment is accomplished by adjusting chain tension nut 4 on a threaded stud This moves ED250 operator toward or away from spindle drive loosening or tightening chain 16 22 2 Chain tension adjustment procedure 1 Loosen four 1 4 x 5 8 FHCS 4 and three BHSCS 1 that secure operator to s...

Page 59: ... access holes 1 for two set screws Fig 16 23 2 2 Top gearbox plate 9 contains access hole 2 for one set screw Fig 16 23 2 16 23 3 Adjusting spindle height 1 Remove two set screws 3 from gearbox cover access holes 1 using 5 32 T handle hex key Fig 16 23 3 2 Slightly loosen two 5 16 x 5 1 2 cap screws 5 using 9 16 socket 3 Rotate the three cup point set screws 4 Fig 16 19 1 clockwise to raise spindl...

Page 60: ...hardware 1 2 2 3 3 4 5 6 7 8 9 1 1 4 3 2 3 2 9 10 7 6 8 11 Fig 16 24 2 Spindle centering hardware cement case side view TIPS AND RECOMMENDATIONS Cement case shown transparent for internal case views 16 24 1 Spindle centering in cement case Spindle gearbox Fig 16 24 2 item 1 1 is secured to operator mounting main extrusion Fig 16 24 1 item 8 Main extrusion location is set at factory against cement ...

Page 61: ...d operator mounting 12 Cement case 16 24 2 Operator mounting main extrusion side position against cement case 1 Two side mounting plates Fig 16 24 3 item 3 are used as spacers holding extrusion against opposite cement case wall 16 24 2 1 Main extrusion side position adjustment 1 1 4 x 3 4 cap screw Fig 16 24 3 item 4 is used to move extrusion against opposite cement case wall factory adjustment 16...

Page 62: ...l depth parameter offset pivot door 1 Reveal depth 3 4 rd 2 18 1 4 Reveal depth parameter arm and track 1 Reveal depth 1 rd 3 17 2 Tb parameter values Door width measurement Inches mm Tb Width inches 36 to 39 15 16 914 to 1014 9 36 40 to 43 15 16 1016 to 1116 10 40 17 2 1 ED250 IG door widths Door width measurement Inches mm Tb Width inches 44 to 47 15 16 1118 to 1218 11 44 48 to 51 15 16 1219 to ...

Page 63: ... 32 2 3 mm flat blade screwdriver required for adjustment 19 1 2 Setting door closing speed upon power failure 1 Turn ED250 power switch OFF 2 Manually open door to 90 angle and let it close 3 If door closes in less than 3 seconds turn potentiometer 1 4 turn CW and retry test TIPS AND RECOMMENDATIONS Total door closing time from full open to fully closed should not be less than 5 seconds NOTICE It...

Page 64: ...ormakaba handheld 20 1 3 Configuration parameters Configuration parameters Para 20 1 6 are set during first commissioning Parameter AS installation type is set in initial spindle rotation Reference para 16 15 2 Refer to Para 20 1 8 for configuration parameter detail 20 1 4 Driving parameters Driving parameters can be set once first commissioning has been completed Reference Para 20 1 7 for a list ...

Page 65: ...ck X7 20 1 7 Driving parameters Reference Service Manual Chapter 17 for parameter details Driving parameter Description 28 bE Input 4 4a and X3 1G 24V locking device output configuration 29 CC Cycle counter number displayed 10000 30 EC Delete error log 31 CS Reset service interval display yellow LED 32 SL Factory setting level Fact Setup button 33 OA Opening angle set during learning cycle 34 hd D...

Page 66: ...actory setting bold Parameter description 1 8 to 60 25 Opening speed automatic mode 25 Parameter adjustment is in 0 sec Maximum opening speed is 270 s in low energy mode 2 8 to 60 25 Closing speed automatic mode 25 Parameter adjustment is in 0 sec Maximum closing speed is 270 s in low energy mode 2 Newtons 2 to 15 N 10 6 lb f 45 to 3 4 10 1 35 Static force in opening direction 6 Static force is se...

Page 67: ...umbers will change if required to display correct orientation 2 Display scrolls 8 Device ID Ed 250 Firmware version format F x x x x 3 Program mode display Program mode 9 will be displayed indicating system requires further parameter settings TIPS AND RECOMMENDATIONS If pressing down button Para 21 1 4 does not result in desired display orientation return to Para 21 1 2 turn power button off then ...

Page 68: ...7 Press Returns to reveal depth parameter 21 2 2 Set parameter rd reveal depth TIPS AND RECOMMENDATIONS Reference Chapter 18 for reveal depth parameter values 4 3 3s Reset 3s Quit 3s PRG 3s LEARN Fact Setup 3s 8s Step 8 Press Scroll to Tb parameter Step 9 Press Displays 10 factorysetting Step 10 Press 10 starts flashing Step 11 Press Scroll to select parameter value 7 shown as example Step 12 Pres...

Page 69: ...Scroll to Sc parameter Closing speed automatic mode Step 6 Press Displays 25 factorysetting Maximum parameter value in low energy mode is 27 Step 7 Press Returns to Sc parameter Step 8 Press Scroll to Fo parameter Static force in opening direction Step 9 Press Displays 06 factorysetting Maximum parameter value in low energy mode is 6 Newtons 15 lbf Step 10 Press Returns to So parameter Step 11 Pre...

Page 70: ...NING No personnel or objects must be in range of door motion Step 1 Secure motion range of door Step 4 Manually move door to desired maximum opening angle maximum door angle 110 Step 5 Press Momentarily press down button to continue learning cycle CAUTION Insure there are no obstacles to door movement Door performs several movements and display shows a sequence of symbols Movements of door must no...

Page 71: ...ive door operator Both doors open simultaneously 4 Double door without astragal Inactive door operator Both doors open simultaneously Factory setting Step 1 Press Press and hold right button greater than 3 s to enter program mode AS parameter displayed Step 2 Press Scroll to dL parameter Step 3 Press Displays 00 factorysetting Step 4 Press 00 starts flashing Step 5 Press Scroll to select parameter...

Page 72: ...meter Step 25 Press Exits program mode Operator is ready for operation 22 3 Connect communication cable between operators Fig 22 3 1 Double door operators RJ45 jack for communication cable 1 RJ45 jack horizontal for communication cable 2 Communication cable 10 long DX4607 020 3 RJ45 plug Fig 22 3 2 Communication cable 24 3 1 Install communication cable 1 Set program switch to CLOSE 2 Install and r...

Page 73: ...ccessory wiring double doors 1 1 2 3 3 Fig 23 2 1 Accessory wiring terminal boards double door 1 Accessory wiring terminal board 2 Accessory wiring PVC pipe 3 Tee fittings by others 23 2 1 Connect accessory wiring TIPS AND RECOMMENDATIONS Reference Chapter 11 System Accessories 1 Terminate all accessory wiring at ED250 terminal boards in both cement cases 2 Secure all accessory wiring in cement ca...

Page 74: ...rshallremainatthefully openedpositionfornotlessthan3s hS Reference ED250service manualfor parameter detail Supportformanualmodein doorclosedposition 4 5 Doorsshallopen Withamanualforcenottoexceed15lbf to releasealatchifequippedwithalatch T osetadoorinmotion30lbf T ofullyopenthedoor15lbf Forcesshallbemeasured1 fromlatchedge ofdoor hA Adjustment dooractivation angle hF Powerassistfunction Fo Static ...

Page 75: ...s to latchcheck or 10 degrees whichever occurs first 24 1 2 A156 19 Table I Minimum opening and closing times 24 1 3 A156 19 Table II Total opening time to 90 degrees Backcheckat60 Backcheckat70 Backcheckat80 TableIplus2s TableIplus1 5s TableIplus1s Ifdooropensmorethan90 itshallcontinueatthesamerateasbackcheckspeed Backcheckoccurringatapointbetweenpositionsshalluselowestsetting 24 1 4 Other door w...

Page 76: ...er than liquidtight conduit fittings sealed with Permatex No 2 5 All accessory wiring secured No wiring adjacent to or in contact with moving parts 6 115 Vac wiring secured No wiring adjacent to or in contact with moving parts 7 25 1 2 Clean and align gasket 1 Clean gasket 2 Align gasket with cement case mounting holes 25 1 3 Install cover 1 Place cover on cement case gasket 2 Install and tighten ...

Page 77: ...ockout and cement case CAUTION Threshold fasteners cannot contact cement case or cement case covers 26 1 2 Threshold seal at spindle CAUTION Spindle opening at threshold must be sealed with an O ring or similar device 26 1 2 1 Seal perimeter of threshold 1 Seal entire perimeter of threshold with silicone sealant Fig 26 1 3 Threshold installed end view example Fig 26 1 1 Threshold example for ED250...

Page 78: ...or control unit replacement If the control unit is replaced the container module is removed from the old control unit and inserted into the new control unit The new control unit synchronizes with the container module and all upgrade card functions are available 28 2 4 Inserting an upgrade card that has already been activated Rapidly flashing yellow LED on upgrade card indicates card is rejected Ca...

Page 79: ...d Reference ED250 Service Manual Chapter 17 1 Remove container module from upgrade card slot 6 1 2 Insert next upgrade card into upgrade card slot 4 6 Card function is copied to control module upgrade card is then invalidated Yellow LED indicates procedure is complete 6 1 3 Remove upgrade card from upgrade card slot 4 Reinsert container module into upgrade card slot Control unit recognizes contain...

Page 80: ...6 17 for RJ45 cable connection RED WHT BLK GRN B L K ORG 57 57a X10 X8 X4 X5 X6 15 17 11 3 1 13 3 1 42 3 3 1 1 41 35 33 32 3 30 3 34 31 1 6 3 1 4 4a 99 98 97 3 B A 1 3 43 64 63 62 1G 3 X9 X1 X7 X3 24 0V 0V 24 Swing side 0V 0V Test Signal Approach side Signal Test 24 0V Feedback contact 0V 0V Door status 35 33 32 3 30 3 34 31 X1 0V 0V Off Automatic Exit Only Permanent Open WHT GRN ORG RED BLK 22 AW...

Page 81: ...11 3 1 13 3 1 42 3 3 1 1 41 35 33 32 3 30 3 34 31 1 6 3 1 4 4a 99 98 97 3 B A 1 3 43 64 63 62 1G 3 X9 X1 X7 X3 24 0V 0V 24 Swing side 0V 0V Test Signal Approach side Signal Test 24 0V Feedback contact 0V 0V Door status 35 33 32 3 30 3 34 31 X1 0V 0V Off Automatic Exit Only Permanent Open WHT GRN RED BLK 22 AWG stranded 7 x 30 Length 80 inches AUTO CLOSE OPEN Fig A2 2 Key switch panel wiring diagra...

Page 82: ...www dormakaba com dormakaba USA Inc 1 Dorma Drive Drawer AC Reamstown PA 17567 USA T 717 336 3881 F 717 336 2106 ...

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