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Operating Instructions For 8600 FCS

Fill Control System

MN151R12  6/26/98

1

8600 FCS Functionality:

The Doran 8600 FCS provides a fail safe Indicator and Controller for automated filling

applications. The indicator provides ease of operation for the end user, while supporting the
batch program complexity necessary for any application. As always, the Doran 8600 FCS is
completely washdown safe.

The four different 8600 FCS models offered are: 8600 FCS-1, FCS-2, FCS-3 and FCS-4.

The number after FCS designates how many speeds (relay output controls) the model offers.
For example: The FCS-4 has four speeds, which provides four electromechanical relay
controls.

Model

Description

8600FCS-1

1 Relay Control

8600FCS-2

2 Relay Controls

8600FCS-3

3 Relay Controls

8600FCS-4

4 Relay Controls

8600 FCS Operation:

The operation of the 8600 FCS is customized with two programmable features of the

Model 8600:

1. BATCH PROGRAM

The batch programming capability of the Model 8600 is very flexible and gives the ability

to customize the batch operation of the fill control system. The batch program defines the
steps the 8600 FCS must take for each batch filling process.

2. SETPOINT CONFIGURATION

The setpoints define when and how the relay controls react to the weight applied to the

load cells.

Each 8600 FCS application will be automated with a custom batch program. The 8600

FCS is easily configured and customized using the 8600 Setup Program or manually via the
touch panel. The 8600 Setup Program is a Windows® based utility for configuring the Model
8600. Doran recommends using the 8600 Setup Program for configuration of the 8600 FCS.
The 8600 Setup Program is a standard feature with every 8600 FCS.

With 8600 Setup, the batch control program and setpoints can be configured,

downloaded, and saved to a separate file for preservation of indicator data. Refer to
Appendix A for 8600 Remote Configuration Program instructions provided with the software
application.

Summary of Contents for 8600 FCS

Page 1: ...of the Model 8600 1 BATCH PROGRAM The batch programming capability of the Model 8600 is very flexible and gives the ability to customize the batch operation of the fill control system The batch progr...

Page 2: ...ILL button light can also be pressed to manually activate the corresponding relay control The JOG STOP RUN must be in the JOG position to manually control each relay control When JOG STOP RUN is in an...

Page 3: ...cutoffs for 4 setpoint controls or speeds Parameter Description Selection 1 E OPER Operation BATCH 8 0 Setpoint Operation Type CONT 8 1 Setpoint Trip value GROSS 8 3 Setpoint Trip Criteria HIGHER The...

Page 4: ...0 00 lb Line 2 SP1 Activate Setpoint 1 20 00 lb Line 3 SP2 Activate Setpoint 2 30 00 lb Line 4 SP3 Activate Dump 2 00 lb Line 5 PAS 0 Pause Line 6 GREPT 5 Repeat cycle 5 times This sequence starts by...

Page 5: ...ar left feed thru on the bottom of the enclosure Route the cable under the harness going to the door Feed the cable thru the ferrite cores on the left wall and loop up to the Main Board Make sure that...

Page 6: ...12 6 26 98 6 Connections to the control circuitry TB100 Connections Terminal Function 15 K4 N O 14 K4 N C 13 K4 Common 12 K3 N O 11 K3 N C 10 K3 Common 9 K2 N O 8 K2 N C 7 K2 Common 6 K1 N O 5 K1 N C...

Page 7: ...eft 7 To save to file select FILE SAVE CURRENT BATCH PROGRAM TO FILE 8 To update 8600 FCS select FILE SAVE CURRENT BATCH PROGRAM TO 8600 Some commands Such as PAUSE 0 will require a parameter in this...

Page 8: ...lding the START button will cause the indicator to stop the batching operation and turn off all of the batching setpoints called in the batching sequence The indicator will display STOP momentarily Wh...

Page 9: ...ing sequence the setpoint will become active until the gross weight returns to below the setpoint value entered This is useful for when a dump operation is required to empty a vessel until a threshold...

Page 10: ...ating Instructions For 8600 FCS Fill Control System MN151R12 6 26 98 10 list of valid commands or CLR to decrement through the list Once completed press the SETP button to return to the main menu 9 bA...

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