Doosan HM 5000 Atc Troubleshooting Download Page 1 | Manualshive

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Machine Tools

ATC Troubleshooting

(HM 5000/6300/8000)

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Summary of Contents for HM 5000

Page 1: ...Machine Tools ATC Troubleshooting HM 5000 6300 8000 ...

Page 2: ......

Page 3: ...2 M06 Command Over Time alarm 2 If the changer arm is stuck in the spindle after changing a tool in the state of Tool Clamp In most cases this happens when the changer arm gripper is stuck in a tool after the changer arm changed the tool and performed the tool clamping causing to trigger the 2062 M06 Command Overtime alarm 3 If the changer arm has stopped operation irrelevantly to the spindle This...

Page 4: ...n the mode selection switch in the ATC manual OP to TOOL CHANGE STEP REVERSE If the machine is in the state of tool unclamping manually perform the tool clamping before proceeding How to confirm the state of tool unclamping Check if the spindle emits the collet air in MDI or Auto mode or check if the button indicator of Tool Unclamp on the manual OP turns on 6 2 If the changer arm is stuck in the ...

Page 5: ...he changer arm so that the gripper can be removed Then pull out the changer arm and return it to the home position Find out the cause of trouble and take a necessary action check the tool and check also if ATC is aligned properly For 6 3 above This kind of trouble shooting will be made manually while the tools are inserted in the changer arm Just in case of a fall of the tool prepare a shock absor...

Page 6: ...the START button to perform the tool changing automatically Then the alarm 2067 will be released and the ATC home position will be restored If the Tool Change 1 Cycle operation is not performed check the Conditions of Manual Tool Change 1 Cycle below Conditions of Manual Tool Change 1 Cycle ATC Door Open X12 1 or If there is no door at all K10 3 ATC Door Not Used Both Y and Z axes have completed c...

Page 7: ... tool number D450 in the spindle as well as the tool number D452 in the waiting pot and make correction if necessary When each axis returns to their respective home position ATC troubleshooting is completed D450 Tool number in the spindle D452 Tool number in the waiting pot ...

Page 8: ... Press the SETTING soft key The Setting menu appears where the cursor will be positioned to PARAMETER WRITE on the top If the screen is not displayed as shown in the right picture move to the first page of the Setting Parameter menu 0 NO SRH and press the Page Up button three times Then you will see the right screen properly 4 Enter the number of 1 and keep pressing the INPUT and EXEC keys The SW0...

Page 9: ...ft keys one after another to move to the Keep Relay screen Press the Vertical Soft Key in the right corner and press the DATA key 7 Use the Page or Page key to turn over the page until you find the right data page Enter a new value in the Data field and press Input 8 When done move back to SETTING and turn off PARAMETER WRITE 1 0 Then press the RESET key to release the alarm Activate the Vertical ...

Page 10: ...7 Wait Pot Mag Side X7 6 WPSS M SL51 Wait Pot Spd Side X10 3 SCHP M SX41 Sub Chan Home Pos X10 1 SCAI M SL44 Sub Changer Arm In X10 2 SCAO M SL32 Sub Changer Arm Out On On On Off Off 1 Sub Changer Mag Pot Position Completed X10 4 SCPP M SX34 Sub Chan Mag Pos On Output Y12 2 SCS1 R YV33 Sub Changer Pos 1 Y12 3 SCS2 R YV34 Sub Changer Pos 2 Y12 4 SCS3 R YV35 Sub Changer Pos 3 Y12 5 SCS4 R YV36 Sub C...

Page 11: ...b Changer Arm In On Sub Changer Arm In O K No AL 2273 ATC Sub Tool In Out Alarm occurs Check X10 1 SCAO M SL31 Sub Changer Arm In X10 2 SCAO M SL32 Sub Changer Arm Out On Yes Off Off 5 Sub Changer Home Position Output Y12 2 SCS1 R YV33 Sub Changer Pos 1 Y12 3 SCS2 R YV34 Sub Changer Pos 2 Y12 4 SCS3 R YV35 Sub Changer Pos 3 Y12 5 SCS4 R YV36 Sub Changer Pos 4 Completed X10 3 SCHP M SX33 Sub Chan H...

Page 12: ...t Pot Mag Side X7 6 WPSS M SL51 Wait Pot Spd Side X10 3 SCHP M SX41 Sub Chan Home Pos X10 1 SCAI M SL44 Sub Changer Arm In X10 4 SCMP M SX41 Sub Chan Pot Pos X10 5 SCWP M SX41 Sub Chan Wait Pos X10 0 TPOT M SL33 Tool Pot Tool Out Int X8 5 CAHP M SX41 M Chen Arm Home Pos AL 2060 M06 Command Illegal Position occurs Tool Search O K No Yes AL 2245 ATC Door Open Close Alarm occurs AL 2060 M06 Command I...

Page 13: ...Changer Arm Home Position Check X8 5 CAHP M SX41 Changer Arm Home Pos On Yes 6 ATC Changer Rotation Motor Stop Output Y3 4 CMFW R KM81F ATC Motor Forward Off 7 ATC Door Close Command Output Y3 1 ATDC R YV38 ATC Door Close On Completed X13 2 CAHP M SL52 ATC Door Close On No ATC Door Close O K No Yes AL 2245 ATC Door Open Close Alarm occurs AL 2062 M06 Command Overtime occurs Check X12 1 ATDO M SL51...

Page 14: ...ing Pot Spd Mag Side Alarm occurs Check X7 6 WPSS M SL36 Waiting Pot Spindle Side X7 7 WPMS M SL32 Waiting Pot Mag Side On Off Yes 2 Sub Changer Wait Pot Position Output Y12 2 SCS1 R YV33 Sub Changer Pos 1 Y12 3 SCS2 R YV34 Sub Changer Pos 2 Y12 4 SCS3 R YV35 Sub Changer Pos 3 Y12 5 SCS4 R YV36 Sub Changer Pos 4 On Off Completed X10 5 SCWP M SX35 Sub Chan Wait Pos On On Off Sub Changer Waiting Pot...

Page 15: ...e Position No AL 2272 ATC Sub Changer Pos Check Alarm occurs Check X10 3 SCHP M SX33 Sub Chan Home Pos X10 4 SCPP M SX34 Sub Chan Pot Pos X10 5 SCWP M SX35 Sub Chan Wait Pos On Off On Yes 5 Sub Changer Arm In Output Y2 5 SBAI R YV31 Sub Changer Arm In On Completed X10 1 SCAO M SL31 Sub Changer Arm In On Sub Changer Arm In O K No AL 2273 ATC Sub Tool In Out Alarm occurs Check X10 1 SCAO M SL31 Sub ...

Page 16: ... 6300 8000 HM4digitATCE26 Revision History ATC Troubleshooting HM 5000 6300 8000 Version Year Month Revision history Created by 01 2012 06 Created a draft HM4digitATCE26 Jung Sam Young 02 03 04 05 06 07 08 09 10 ...

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