Doosan G20E-5, Operation & Maintenance Manual, Page: 3 / 210

Table of Contents Table of Contents
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Table of Contents Table of Contents
Information Section Information Section
Fore Foreword word ....................... ...................................................... .............................................2 ..............2
Safety Section Safety Section
Importan Important t Safe Safety ty Info Information rmation ............................... ....................................4 .....4
Safe Safety ty ........................ ....................................................... .................................................5 ..................5
Warning Signs and Warning Signs and Labels Labels ............................... ................................5 .5
Parking brake Parking brake .......................... .....................................................9 ...........................9
General General Hazard Hazard Information....... Information............ ........... ............ ......... ... 10 10
Operation Operation Information........ Information............. .......... ........... ............ ............ ........ 11 11
Maintenance Maintenance Information........ Information............. ........... ............ ............ ........ 14 14
Operator R Operator Restraint System(I estraint System(If Equipped)....... f Equipped)....... 17 17
Avoiding Li Avoiding Lift Truck ft Truck Tipover...... Tipover............ ............ ............ ........... ..... 21 21
Safety Safety Rules Rules ................... .................................................. ................................. .. 23 23
How to Survive in a Tipover How to Survive in a Tipover ...... ............ ........... .......... .......... ..... 28 28
General Section General Section
Specifica Specifications tions......................... ........................................................ ................................. .. 30 30
Noise Noise and and Vibration Vibration...... ........... .......... ........... ............ ............ ........... ........... ......... ... 42 42
Capacity Ch Capacity Chart (Without Sides art (Without Sideshifter Pneumatic).. hifter Pneumatic).. 43 43
Capacity Ch Capacity Chart (With Sideshif art (With Sideshifter Pneumatic)....... ter Pneumatic)....... 47 47
Capacity Chart (Without Sides Capacity Chart (Without Sideshifter cushion)..... hifter cushion)....... .. 51 51
Capacity Chart (With Sideshif Capacity Chart (With Sideshifter cushion) ter cushion)...... ........... ....... 55 55
Serial Serial Numbe Numberr........................ ....................................................... ................................. .. 59 59
Operator's Warning a Operator's Warning and Identification nd Identification Plate Plate ..... ......... .... 62 62
Operation Section Operation Section
Operator’s Station and M Operator’s Station and Monitoring Systems....... onitoring Systems......... .. 63 63
Seat Switch Seat Switch System (If System (If Equipped)..... Equipped).......... ........... ............ ......... ... 67 67
Lift Lift Truck Truck Controls Controls ..... .......... ........... ........... .......... ........... ............ ........... .......... ....... .. 69 69
Refuel Refueling ing ....................... ...................................................... .......................................... ........... 71 71
Befo Before re Starting the Starting the Engine..................................... Engine..................................... 74 74
Startin Starting g the the Engine Engine ......................... ................................................. ........................ 76 76
Dual Dual Fuel Fuel System System ...... ........... ........... ........... .......... ........... ............ ........... .......... ....... .. 79 79
Lift Lift Truck Truck Opera Operation tion........................ ................................................ ........................ 82 82
Mono-Ped Control System (O Mono-Ped Control System (Option)......... ption)............... ........... ..... 117 117
Auto Shift Auto Shift Controller ASC-1 Controller ASC-100 (If Equipped) 00 (If Equipped)...... ...... 118 118
Opera Operating ting Technique Techniques.......................................... s.......................................... 121 121
Parking Parking the the Lift Lift Truck Truck ..... ........... ........... ........... ........... ........... ........... .......... ..... 125 125
Lift Lift Fork Fork Adjustment Adjustment ..... .......... .......... ........... ............ ............ ............ ............ ...... 126 126
Storage Storage Informa Information tion........................ .............................................. ...................... 127 127
Transpo Transportation rtation Hints Hints ....................... ............................................. ...................... 128 128
Towing Towing Infor Information mation......................... ............................................... ...................... 129 129
Maintenance Section Maintenance Section
Inspection, Maintenance and Repair of Lift Truck Inspection, Maintenance and Repair of Lift Truck
Forks
Forks ......................... ........................................................ ............................................. ..............130 130
Tire Tire Inflatio Inflation n Infor Information.......................................134 mation.......................................134
Torque Torque Specifica Specifications tions ............................. ........................................... ..............135 135
Cooling System Cooling System Specificatio Specifications............................ ns.............................. 137 137
Fuel Fuel Specifica Specifications............................................... tions................................................. 139 139
Lubric Lubricant ant Info Information rmation ......................... ............................................ ...................141 141
Lubricant Viscositi Lubricant Viscosities and Refill Capacities es and Refill Capacities ..... ......... ....143 143
Maintena Maintenance nce Interval Intervals s ....................... .......................................... ...................144 144
When When Requi Required red ..................... .................................................... ................................. 148 148
Every 10 Every 10 Service Hours Service Hours or or Daily....... Daily............. ............ ........... ....... ..155 155
First 50 - 100 Service Hours or a First 50 - 100 Service Hours or a Week......... Week..............161 .....161
First 250 First 250 Service Hours o Service Hours or a r a Month....... Month............ ........... ......... ...166 166
Every 250 Every 250 Service Hours or Service Hours or Monthly......... Monthly.............. ..........167 .....167
Every 500 Every 500 Service Hours or Service Hours or 3 3 Months... Months........ ........... ......... ...176 176
Every 1000 Service Ho Every 1000 Service Hours or 6 Months urs or 6 Months ..... ........... ......... ...185 185
Every 1500 Service Ho Every 1500 Service Hours or 9 Months urs or 9 Months ..... .......... ......... ....191 191
Every 2000 Service Hours or Yearly Every 2000 Service Hours or Yearly ...... ........... ........... ........ ..194 194
Every 2500 Service Ho Every 2500 Service Hours or 15 Months urs or 15 Months .... .......... ........ ..201 201
Every 3000 Service Ho Every 3000 Service Hours or 18 Months urs or 18 Months .... .......... ........ ..204 204
Index Section Index Section
Index Index ......................... ........................................................ ............................................. ..............205 205