
Electrical Schematic (DX420LC)
Page 7
GENERAL DESCRIPTION
Schematic(s) presented in this section are laid out on facing
pages.
An overlapping edge has been taken into consideration so that a
photocopy can be made and pasted together to make a
complete schematic.
FG001435
FG001415
1A
1B
2A
3A
4B
3B
8C
8A
7B
8B
9B
7A
10A
11A
6B
13A
89A
13C
11B
12A
14A
5A
4C
12C
14B
15B
14C
99
18B
131B
99
16A
17A
132A
99
88C
16B
65A
2C
2B
4D
4E
62B
132B
15A
63B
38A
37A
54K
124B
33B
52C
54G
54A
55B
52D
50B
55C
51A
53A
51B
51C
53B
53C
30C
30B
32A
54M
31B
31A
122B
104C
32C
39B
54K
20B
39A
20C
59A
59B
56B
56C
58A
57C
57B
57A
4G
2E
4F
83A
93A
88A
34A
62A
124A
131A
125A
52A
28A
20A
50A
63A
30A
56A 66A
130A
19A
21A
42A 133A 143A
6A
2D
6C
9D
83B
42D
42C
105A
106A
107A
108B
109B
111B
110B
43B
44B
114B
113B
112B
167A
116B
45B
48B
105B
42B
130C
54E
106B
107B
44A
43A
110A
111A
109A
108A
113A
116A
167C
114A
115A
112A
48A
45A
142A
142B
49A
167B
49B
114C
54R
179B
180A
9A
4A
18A
98B
153B
154A
47C
47B
100B
100A
66B
84A
84B
84C
21E
23A
24A
21F
25A
21G
21H
21J
21K
23B
24B
25B
21C
89B
10B
22B
141B
9D
21D
54H
21L
22A
141A
25C
104A
75B
74A
76A
77B
145B
139A
140A
81B
80B
82B
101A
102B
60B
150E
151C
99
99
24C
23C
79B
78A
103A
67A
70A
68A
69A
92B
90A
73A
26A
91A
72A
27A
91B
90B
135A
136A
137A
150D
146C
147C
148C
149C
146B
147B
148B
149B
129C
129D
125C
54F
128B
125E
126B
125D
129A
129B
127A
127B
127D
117A
118A
120A
119A
121A
123A
17B
16C
121B
123B
65B
54D
54C
34E
162B
161B
160B
160A
159A
161A
162A
35C
34B
130B
99
138A
158A
157A
155A
156B
35B
34D
34C
35A
54B
28B
28C
29B
99
99
130D
82A
81A
80A
77A
76B
74B
75A
28F
28E
28D
139B
145A
54P
140B
80C
81C
82C
82D
81D
80D
165A
164B
163A
19B
19C
19E
19D
154B
153A
7C
58B
133B
133C
151F
151E
133D
147A
148A
149A
134A
146A
99
151A
133G
150A
133H
61A
134B
60A
152D
150B
152B
152A
151B
150C
152C
104B
94A
93B
101B
94B
102A
95A
96B
95B
96A
69B
70B
68B
67B
103B
78B
79A
27B
26B
73B
72B
92A
29A
28G
55A
155B
156A
157B
158B
63C
54L
88H
36B
37B
99
5B
98A
13B
12B
138B
47A
126A
128A
117B
118B 119B
120B
164A
163B
137B
136B
135B
115B
159B
165B
80E
81E
82E
99
99
99
99
71B
51D
127C
127E
122A
52B
125B
32B
21B
99
54J
166A
99
99
46B
42E
46A
168B
168A
84D
41C
61B
41B
99
99
61C
40B
40A
169B
169A
64A
64B
143C
54Q
143B
144B
144A
70D
180E
70E
180D
70C
179A
180C
180G
70H
70G
180H
70F
180F
174A
174B
175A
175B
177A
176A
177B
176B
166B
99
178B
178A
88B
41A
33A
33C
65C
134C
133J
61D
149D
148D
71D
71A
71C
36A
88E
38B
190A
190B
DA3-1
DA3-2
DA3-3
0.85BR
0.5LR
0.5WR
0.5YR
1.25LR
0.5WR
1.25B
WIPER CUT SW
0.85LB
0.85LW
0.85WL
0.85WB
5W
5W
곁
t
SENSOR
3-03
0.5BrW
0.5BrW
(POWER MAX)
AMP 070 18P
0.5GW
0.5RG
0.5GL
(539-000 )
ECU
INCREMENT SPEED SENSOR
(CRANKSHAFT)(DG6)(VR)#1
(TONE WHEEL WITH SLOTS)
(TONE WHEEL WITH SLOTS)
SEGMENT SPEED SENSOR
0.5Y
(0 281 002 534)
RAIL PRESSURE SENSOR
(RGS3)
V
2
P
1
3
(CONN.2)
2-20
2-27
2-12
SHIELD
SHIELD
(CAMSHAFT)(DG6)(VR)#2
(0 281 002 662)
(0 281 002 662)
V
N
1
2
V
2
N
1
2-23
2-30
2-25
2-24
1-16
1-04
1-39
1-13
(CONN.1)
0.85W
0.85BG
0.5Br
0.85RW
1-15
1-14
1-12
1-07
1-01
0.85B
0.85B
0.85RW
0.85RW
0.85RW
2RW
0.5B
E/G EMERGENCY STOP SW
0.5YB
SHIELD
1-45
1-19
1-03
1-09
0.85B
0.85B
0.5BL
0.5R
1-31
1-34
1-33
0.5BW
CAN B L
(K1001702 )
(0 281 002 209)
COOLANT
TEMPERATURE
SENSOR
V
t
곁
2
1
2-18
2-36
(LDF 6T)
1
(0 281 002 576)
(0 281 002 209)
FUEL
SENSOR
TEMPERATURE
2
V
곁
V
t
1
2
(0 281 002 420)
BOOST PRESSURE
(ODFT)
SENSOR
V 2
1
P&
4
3
t
곁
2-21
2-29
2-17
2-34
2-19
2-35
2-28
2-10
0.5YB
SHIELD
VEHICLE
1-53
1-52
1-51
1-35
CONN
CAN B H
CAN A L
CAN A H
0.5Y
(CONN.3)
12
13
14
CN15
11
10
9
8
7
6
3-15
3-10
3-05
3-14
3-16
3-06
3-11
CONN
CYL. 6
CYL. 4
4
5
2
1
3
CYL. 5
CYL. 2
CHECK
DA2-1
AMP 070 16P
(547-00025 )
FUEL SENSOR
0.85B
0.85B
OIL TEMP SENSOR
(k1003296)
CW
AMP 040 20P
CN3
0.85BG
0.85W
0.5Br
2RW
0.85BR
0.85LgR
0.85LgW
CN3-8
CN3-9
CN3-10
CN5
GND
SIG
+(5V)
0.85YR
CN3-7
CN3-16
CN3-17
0.5G
0.5GB
CN3-15
0.5GR
2
3
1
0.85RB
1.5bar
0.85GB
CN5-3
CN5-7
0.85BG
0.5Br
2RW
0.85W
(OPEN)
DA6-4
(2552-1004 )
ENG CONTROL DIAL
HIGH
LOW
RETURN FILTER SW
(549-00095 )
(549-00010)
PEDAL BRAEKER
PRESSURE SW
(OPTION)
SHEAR S/V (OPT) - E3C
(CLOSE)
DA6-3
(A)
(B)
DA5-2
(545-00011 )
5
6
0.85B
AUXILIARY MODE SW
AUXI MODE RESISTOR
0.85B
0.85B
0.85V
CN2-16
19bar
0.85BG
0.85BW
CN2-18
CN2-17
0.85Lg
0.85LgB
CN1-19
CN1-20
(549-00090 )
Px
CN2
CN4-1
CN4-2
CN4-3
RS-232
0.85OrB
0.85B
0.85Or
CN1-21
CN1-10
2
1
4
3
0.5RL
0.5RY
CN2-8
CN2-9
CN2-2
0.85BrB
(1-WAY)
(2-WAY)
0.85RL
SELECT
PROPORTIONAL V/V
AUTO IDLE (2) SW
PILOT FILTER SW
(170-00004)
(471-00075A)
(2549-9112 )
INDICATOR
(OPTION)
PROPORTIONAL V/V
P/V-(C)
FLOW CONTROL
DA5-1
DA2-4
1WAY-2WAY S/V (OPT)
P/V-(A)
PUMP
0.85LgR
0.85LgW
0.85RL
SHEAR
SELECT
BREAKER
0.85RB
DA2-3
0.5RL
0.5RY
0.85BrR
5
2
0.85OrR
JOYSTICK LEVER SWITCH
(420-00468 )
(ON JOYSTICK R.H)
0.85W
0.85BG
0.5Br
2RW
4
6
5
JOYSTICK LEVER SWITCH
(ON JOYSTICK L.H)
(420-00469 )
(BREAKER/POWER MAX)
(SHEAR-OPEN)
0.85GY
0.85Or
0.85OrY
0.85Or
(SHEAR-CLOSE)
0.85OrR
(ROTATING-CW)
0.85BrL
1
(L)
(C)
2
(R)
0.85BrR
(R)
3
0.85BrR
2RW
AMP 12P + 18P
(543-00107 )
A/C CONTROL PANEL
CN8
0.85RY
CN8-4
CN9
0.5WR
0.85YG
0.5WR
0.85BG
0.85W
0.5Br
0.5LY
CN8-5
CN8-3
0.5Lg
SUN LOAD SENSOR
(547-00023 )
1
2
CN8-1
0.5LgR
2RW
1.25BrR
0.5G
0.85RL
6
4
0.85OrB
(HORN)
0.5B
(ROTATING-CCW)
0.85OrB
11
6
12
15
16
0.85BrL
0.85YL
0.5BrW
0.85BrR
3
(C)
0.5G
(L)
1
BREAKER SHEAR SELECT SW
(K1006572/K1002406D21)
DA2-2
PST
14
TML
3
13
0.85RY
0.85BrR
0.85BrR
BREAKER
PRESS
SHEAR
1
0
2
UP
0.85BrR
0.5WR
0.85RY
0.85W
0.85BG
0.5Br
0.5LgB
CN9-18
CN9-4
CN9-3
CN9-2
CN8-2
0.5YR
0.5YW
0.5OrB
1.25BL
CN9-16
CN9-10
CN9-17
CN9-1
0.5YB
1.25B
0.5YW
0.5LgW
A/C THERMO (LOW)
CN9-13
CN9-12
CN9-15
CN9-14
0.5GrY
0.5GrG
0.5OrR
0.5OrW
CN8-11
CN9-8
CN8-12
0.5LY
0.5LB
0.5LW
0.5WR
0.5RG
WATER TEMPERATURE
GRAPHIC DISPLAY
AMP 040 12P+16P
CN7
(0 445 020 011)
FUEL HIGH PRESSURE
PUMP
OIL PRESSURE
3
4
P&
CONN
2-05
2-07
2-09
2-33
ENGINE
ENGINE CONN.
ECU CON.2 ( PIN)
CYLINDER CONN.
ECU CON.3 (16-PIN)
FUEL LEVEL
INJECTOR
SOLENOIDS
3-09
CONN
3-12
3-13
3-04
CYLINDER
CYL. 3
CYL. 1
PRESSURE SENSOR(B)
0.5YB
0.5Y
SHIELD
(2547-9045 )
(REAR PUMP)
CN7-4
CN7-6
CN7-5
4
6
5
+
-
SIG
0.85GY
0.85R
0.85WL
L5
L4
ILL.
WARNING LAMP
L2 : ENG OIL PRESS
L1 : CHARGE
L4 : E/G WARNING
L5 : PREHEAT
LCD DISPLAY PANEL
L6 : WORK LAMP
54
71
7
11
VEHICLE CONN.
ECU CON.1 (89-PIN)
1
72
6
89
ECU CONNECTOR
12
36
18
17
13 12
14
11 10
9
(CN15)
53
35
8
0
1
0.5B
0.5B
(2547-9045 )
(2547-9045 )
(FRONT PUMP)
PRESSURE SENSOR(A)
PRESSURE SENSOR
SIG
(OWD)
-
SIG
+
-
0.85W
0.85R
0.85W
0.85GR
+
I
3
7
2
0.5BrY
0.85R
0.85BrW
0.5WR
8
0.5WB
0.5RW
0.5WR
OVER LOAD WARNING (OPT)
CN6-12
CN6-11
CN6-3
11
12
3
OVER LOAD
(549-00102/K1002406D4)
WARNING SWITCH
+
-
(2516-1116 )
PILOT BUZZER
L1
(539-00076 )
LCD GAUGE PANEL
L3
L2
(FRONT)
DIAGNOSTIC CONN. 14P
TERMINAL NO
3
2
1
7
6
5
4
: 548-00003A
: 2548-1027
DIODE 1 .
DIODE 2 ~ 9
0.5R
0.5R
0.5B
0.5B
1
CN6-1
CN6-2
CN6-10
CN6-9
2
10
9
CN2
87a
87
85
0.85RG
0.85B
(FL)
CABIN LAMP
(534-00085 )x2
2B
0.85B
0.85RG
(FR)
2B
2RG
0.5B
CABIN LAMP RELAY 1
(2544-9033 )
30
2RL
86
REAR WORKING LAMP
(534-00085 )
STARTER SWITCH CONNECTION
1. DIODE PART NO.
START
NOTE.
TML
ON
PST
OFF
B
BR
R1
R2
C
ACC
6-LAMP ASS'Y (OPT)
87a
87
85
1.25RG
0.85B
0.85RG
0.85RG
0.85B
(FMR)
(FML)
0.5B
0.85B
0.85RG
CABIN LAMP RELAY 2
(2544-9033 )
86
0.5RG
30
1.25RL
1.25RG
1.25W
87a
(516-00014 )
(516-00015 )
DA1-3
ALT 'I'
DA1-2
DA1-1
0.85B
AMP MIC 21P
CN1
CN4
AMP 040 12P
CN4-6
Py
19bar
0.85P
CN2-15
0.85Gr
0.85GrL
CN1-13
CN1-12
0.85RL
CN4-5
CN4-4
CN3-3
CN3-4
0.5RW
0.85GrW
0.85B
0.85B
CN1-8
CN1-11
CN1-9
0.85RL
0.85RL
0.85RL
0.85RL
0.5GB
CN1-1
CN1-15
CN2-14
CN1-2
START RELAY
(C3)
SOL-VALVE ASS'Y
(426-00262 )
/ TRAVEL SW
(2549-9112 )
AUTO IDLE (1)
0.85Gr
0.85GrL
0.85RL
0.85RL
PRIORITY
(C5)
HIGH
SPEED
SWING
0.85GrW
0.85RL
0.85RL
1.25RL
RELIEF
PRESS UP
(C4)
0.5BrB
0.5BrW
ALARM SWITCH
(549-00103/K1002406D14)
CN3-6
CN3-2
CN3-1
(543-00108 )
CN3-5
CN5-4
0.5RW
0.5WR
CONTROLLER
0.5BrW
0.5BrB
CN2-5
0.5BG
CN2-1
CN2-4
KEY SW 'START'
(AUTO)
(MANUAL)
7
ONLY SWING (OPT)
SWING PRESS SW
(549-00010 )
4bar
0.5B
0.85B
ALARM BUZZER
(516-00011 )
0.85B
0.5P
6
0.85V
0.85RY
7
6
0.5B
8
0.5RL
5
0.5WR
(549-00103/K1002406D12)
HIGH SPEED SWITCH
0.5WR
0.5RW
ALARM RELAY
(2544-9033 )
8 0.5WR
0.5W
5
87
87a
85
30
0.5RG
86
(풀림)
SOL-VALVE
0.85B
0.85Br
DIODE 6
3
1.25BrR
0.5G
0.85RL
2RW
0.85LB
0.5RW
QUICK CLAMP(OPT)
QUICK CLAMP SW
(고정) 1
2
(549-00092 )
0.5GB
0.5RW
1.25RL
0.5WR
ROOM LAMP
LED 1~12
0.85BG
0.85W
0.5Br
(534-00079 )
CN9-6
CN9-5
CN9-11
0.5WR
0.5RW
0.5WR
1.25LR
0.85RY
0.85BG
0.85W
2RW
0.5Br
B+
0.5RW
OFF
DR
ON
0.85RL
0.5B E
10W
0.5GB
0.5WR
0.5RW
1.25BrR
1.25RL
0.5WR
0.5G
0.85RY
0.5G
0.85RG
0.5BG
HORN 2
L.F
HORN 1
H.F
0.85B
0.85RY
0.85RY
0.85B
(2544-9033 )
HORN RELAY
85
87
87a
0.85RB
0.5RB
30
86
86
30
RELAY
2.5B
(2544-9033 )
85
87
FUEL HEATER
2.5R
0.5B
FUEL HEATER
(549-00101/K1002406D2)
SWITCH
FUEL HEATER
0.5B
2RG
0.5RY
0
1
I
7
3
0.5RG
2
8
16
15
2WR
6
10A
0.85LB
0.5BG
0.85RG
10A
0.85RG
0.85LB
2
1
10A
0.85RB
0.85RL
5
10A
4
3
10A
10A
0.85WR
8
7
10A
10A
0.5RW
30A
9
1.25RL
2LR
18
14
15A
15A
15A
20A
20A
30A
FUSE BOX 2
(K1001263A)
17
5W
5W
2RG
10
9
2RL
2RY
0.85R
13
12
11
1.25WR
1.25R
10A
1.25WR
1
0.85RG
1.25W
LAMP SWITCH (549-00103/K1002406D11)
ROTATING BEACON (OPT)
0.5B
0.85R
0.5WR
1.25R
2RY
87
0.85RG
(534-00062)
2RG
TRAVEL/SWING ALARM ASS'Y (OPT)
0.5WR
0.85R
(LH)
2RL
0.85B
0.85RW
0.5B
7
2RL
0.5WR
8
(549-00103/K1002406D13 )
CABIN LAMP SWITCH
6
5
0.5RL
HEAD LAMP
(534-00085 )x2
(RH)
0.85B
0.85RW
(LH)
(RH)
0.85B
0.85RG
0.85B
HEAD LAMP RELAY
(2544-9033 )
0.5RG
1.25R
87a
87
85
0.5B
1.25RW
30
86
(2544-9033 )
WORKING LAMP RELAY
0.5B
85
86
0.85WR
6
7
0.5B
0.5RG
II
3
0
I
0.5RG
0.85Or
0.85B
0.85B
(RL)
(534-00085 )x2
CABIN LAMP
1.25B
0.85RG
0.85RG
0.85B
(RR)
(REAR)
(534-00064 )x2
WORKING LAMP
87a
30
ROTATING BEACON
2RY
(538-00012 )
2
0.85RG
FUEL PUMP (OPT)
FUEL HEATER (OPT)
2RL
0.5WR
8
0.5R
5
I
3
7
8
0.5WR
(401-00238)
FUEL PUMP
1.25B
P
1.25R
2RY
CIGAR LIGHTER
(545-00001)
1.25B
0.85RG
1.25WR
(549-00101/K1002406D5)
LOWER WIPER SW
LOWER WIPER (OPT)
0.85B
0.85R
0.5B
(549-00101/K1002406D3)
BEACON SWITCH
ROTATING
1
0
E
RUN
STOP
LOWER WIPER MOTOR
M
-
B
S
+
L
0
1
3
I
7
8
2
0.5WR
(549-00077)
LOWER WIPER CUT SW
1
2
(538-00011)
WIPER MOTOR
0.85WR
0.85B
5
6
+
M
-
4
2
1
200A
SG
2-PUMP CONTROL (OPTION)
AMP 040-III 20P
AMP 040 12P
6
12
10
E
DUCT
(920-00127 )
2
2-PUMP SWITCH
(549-00101/K1002406DXX)
8
I
3
7
0.5B
0.85BrW
1
2
0
0.85YG
0.85BL
1
AMBIENT TEMP
SENSOR
1
2
AMP 20P
CN10
CN10-14
AIRCON UNIT
CN11
SENSOR
INCAR
KET 4P
SENSOR
SENSOR
WATER
(CN9)
(CN8)
3
9
10
11
12
9
16 15 14 13 12 11 10
AMP 070 18P
6
16
5
15
18 17
7
8
(CN7)
14
4
9
10
11
12
3
2
1
13
(CN12)
10
11 12 13
6 5
7
8
9
7 8
6 5 4
AMP 040 28P
1
2
3
4
7
8
AMP 070 12P
14
2
7
10
3
5
4
9
11
12
8
16 15
1
6
13 12
9
10
11
(CN5)
13
(CN2)
AMP 070 16P
1
2
8
7
14
16
15
18 17
5
4
6
1
2
3
9
10
11
12
CN11-4
M
VENT (P2)
CN10-3
COOL (P2)
Vref MIX
GND
MIX F/BACK
CN10-9
CN10-7
CN10-4
CN10-15
Vref MODE
WARM (P1)
MODE F/BACK
CN10-11
CN10-10
CN10-19
ACTUATOR
M
MIX
MODE
ACTUATOR
BLOWER
REC (P2)
FRE (P1)
DEF (P1)
CN10-2
CN10-20
CN10-12
CN10-13
CN10-6
CN10-5
CN11-1
CN10-1
M
-
FET
ACTUATOR
INTAKE
M
+
CLUTCH
0.85LW
0.85B
AMP MIC 13P
4
5
6
3
2
1
AMP 070 18P
TERMINAL NO
6
5
7
8
4
3
2 1
0.85B
DIODE 4
(2)
AIR HEATER
PREHEAT RELAY
(544-00007 )
H
0.85BG
D
15L
(1)
+
MAGNET
COMPRESSOR
(2208-6013B )
8B
-
(CN10)
(CN11)
19 18 17 16 15 14 13 12 11
20
8
9
7
10
11
(CN4)
1
3
2
4
KET D/L 4P
(CN3)
AMP 040 20P
9
10
2
3
1
5 4
(CN1)
16
18 17
19
21 20
1
7
4
5
6
8
3 2
14
11
13
12
15
AMP MIC 21P
8
6
7
9
3
4
2
1
5
(2502-9009 )
ALTERNATOR 50A
ALTERNATOR 80A(OPTION)
(502-00003A)
E
F
R
0.5GB
B
BATTERY RELAY
(2544-9024 )
12V 150AH
(2527-1023A)
(2527-9004 )
CN10-8
CN11-2
RELAY
BLOWER
0.85BG
0.85W
0.5RW
0.5Br
A/C
RELAY
HOUR METER
(2528-9040 )
0.5B
HOUR
2
0.5WR
0.5RW
0.5GB
0.5RW
3
8W
1
0.85W
B
C
-
15R
0.5RW
AVX
15B
+
2RW
P(R)
AVX
AVX
-
8W
1.25WG
DIODE 1
1.25BrW
1.25B
60B
1.25BrW
8W
B
BR
E
8W
R2
ACC
17
2WR
18
2RW
0.5BG
2WR
2RW
15A
1.25BrR
10
20A
11
12
20A
15A
13
1.25RB
15A
14
2WR
0.5RW
0.5GB
10A
10A
10A
10A
10A
10A
10A
15
(K1001263A)
FUSE BOX 1
16
0.85BR
2
3
4
5
0.85L
0.85LR
6
7
8
0.85WR
2WR
0.5RW
1.25WR
0.5Br
DIODE 2
0.85Br
STARTER SWITCH
(K1001654 )
R1
0.5BG
CIRCUIT BREAKER
3W
2WR
60R
0.85BY
1.25WR
BR
C
B
0.85LR
0.85Br
15R
0.5GB
0.5LR
86
85
R(I)
B(B+)
(2506-6008 )x2
12V 150AH
+
-
BATTERY
+
60R
60R
A
0.5G
2R
2R
FUSIBLE LINK
A
60B
C
(65.26201-7049)
3Y
STARTER
24V 6KW
0.85BL
CAR STEREO
(541-00010 )
STARTER RELAY
1
0.5RW
(527-00006)
12V POWER
1
0.85WR
0.85LR
0.85BR
0.85L
0.85WR
0.5RW
0.85B
-
(2531-1003 )
CONVERTER 1
CONVERTER 2
(2531-1003 )
1
DC/DC
3
0.85L
2
2
+
0.85R
0.85L
0.5BR
0.85B
2
DC/DC
3
0.85BR
0.5WR
0.5B
0.85L
0.85B
E
P
B
0.85LR
1.25WG
SOCKET
STARTER CONTROLLER
(2543-9015 )
N
DIODE 3
STARTER RELAY 2
(2544-9033 )
0.85BL
0.85BY
30
87a
87
0.85BL
S
0.85BW
D
C
(2544-1022)
STEREO RELAY
(2544-9033 )
0.85L
0.5BR
30
86
0.5W
3
87
87a
85 0.5B
0.85LW 4
0.5BR
0.85L
5
14
SWITCH PANEL
(543-00095)
WIPER
(543-00106 )
0.85RB
(CONT)
(INT-2)
(INT-1)
(WASHER)
AMP MIC 13P
0.85Lg
3
10
8
11
5
0.85L
0.5L
WINDOW WASHER
0.5RB
P
+
(K1000789)
-
DIODE 5
0.5LG
0.5LR
0.5LY
0.5L
WIPER
CONTROLLER
MODULE
ANTENNA
3Y
PP
B 3W
-
0.5B
11
0.85B
7
0.5BW
2
10
0.5BY
17
0.5GrL
0.5GrR
+
+
-
(LH)
(2541-9020 )x2
SPEAKER
(RH)
4
7
6
9
12
6
3
5
4
13
1
2
8
0.5WR
(543-00096)
MOLEX 4P
CN14
CONTROL PANEL
AUDIO
1
0.5WR
4
2
POWER
SEEK
VOL.
Vcc(+5V)
0.5BL
Vcc(+5V)
CN13
KET 8P
WASHER
INT
CONT.
0.5WG
MICOM
CN12
(CN13)
9
5
6
KET 118 9P
4
1
2
(CN6)
CN6
L3 : W/T OVER HEAT
CAN A
3W
(BREAKER)
0.5GY
CN2-10
0.5GY
(549-00086 )
(KEY SW)
(AIR HEATER RELAY)
(AIR HEATER RELAY)
CN2-6
0.5RG
0.5R
ILL
- +
0.5RG
0
II
I
2
0.85R
3
I
II
0
2
0
II
I
0.5RL
I
II
0
0
II
I
3
2
0.85RG
0.85RY
0.5W
0.5W
II
I
II
0
0
I
2
3
0.5RL
10
9
0.5B
0.5WR
L6
0.85RL
2B
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
CN10-18
(2204-6039A )
RECEIVER DRIER
CN8-10
0.5LG
CN10-16
0.5BW
0.85LR
CN10-17
2RW
2RW
2B
2B
2
3
ROTATING S/V (OPT) - ERO
CCW
CW
(B)
(A)
(426-00263 )
(426-00263 )
(QUICK CLAMP)
0.5Br
CN2-11
0.5Br
DA4-2
DA4-1
(C1)
0.85YG
0.85B
0.85B
PILOT
CUT OFF
BREAKER
(C2)
0.85YL
0.85YL
PILOT CUT-OFF SWITCH
(549-00089 )
NO
NC
COM
0.5Br
0.85Y
0.85Y
0.85Y
0.85YG
0.85B
4
2
3
16
15
13
1.25RL
1.25WL
(549-00093 )
FUEL PUMP SW
1
2
(K1002641 )
(547-00024A)
0.5WR
-
+
SEAT HEATER
(549-00101/K1002406D1)
SWITCH
SEAT AIR SUSPENSION (OPT)
1.25RB
1.25B
AIR SUSPENSION
(401-00 )
P
8
2
1.25B
1.25R
I
3
(545-000 )
SEAT HEATER
SEAT HEATER (OPT)
0.5B
7
0
1
1.25RB
1.25RB
1.25RB
1.25RB
1.25RB
(3)
(2)
(1)
0.85GB
0.85GB
0.85GB
0.85GB
0.85GB
0.85GB
0.85RY
0.85RY
0.85RY
0.85RY
0.85BrW
0.85BrW
0.85BrW
17
7 6
9 8
20
18
19
2
3
5 4
1
10
11
12
13
14
16 15
1-64
1-28
1-27
1-08
0.5GBr
0.5GL
0.5GW
0.5RG
0.5BW
0.5Y
0.5YB
SHIELD
WIPER CONT.
SHIELD
0.5Y
0.5YB
(CN14)
MOLEX 4P
4
3
1 2
(DIAGNOSTIC LAMP)
(DIAGNOSTIC LAMP)
(DIAGNOSTIC SW)
(DIAGNOSTIC SW)
0.5YB
0.5BY
0.5Dr
0.5Gr
0.5Dr
0.5Gr
0.5YB
0.5BY
0.5GBr
0.5B
1
2
0.85B
3
1
2
0.85B
3
7
3
8
0.5LW
1-29
CN5-2
0.85LR
8
5
6
7
4
3
2
1
1
3
2
4
DA1 ~ DA3
DIODE ARRAY
DA4 ~ DA6
DA1~DA3, DA6
: K1000815
DA4, DA5
: K1000814
0.85Or
0.85B
TELESCOPIC BEACON
1
3
4
2
2
6
1
5
7
3
7
3
8
4
4
2
3
1
7
3
4
8
5
1
6
2
7
3
2-PUMP S/V
2
6
5
1
3
0.5LW
0.85BrR
0.85BrL
PEDAL SWITCH (OPTION)
DIODE 9
6
2
DA6-1
5
1
1 0.85OrY
DA6-2
0.85GY
0.85YL
(426-00263 )
86
30
85
87a
87
0.85G
(2544-9033)
LOWER WIPER RELAY
0.85BR
0.85BR
0.85G
0.85Br
1
NC
(PREHEAT LAMP)
0.85RY
0.85RY
0.5RG
RxD
TxD
GND
1A
1B
2A
3A
4B
3B
8C
8A
7B
8B
9B
7A
10A
11A
6B
13A
89A
13C
11B
12A
14A
5A
4C
12C
14B
15B
14C
99
18B
131B
99
16A
17A
132A
99
88C
16B
65A
2C
2B
4D
4E
62B
132B
15A
63B
38A
37A
54K
124B
33B
52C
54G
54A
55B
52D
50B
55C
51A
53A
51B
51C
53B
53C
30C
30B
32A
54M
31B
31A
122B
104C
32C
39B
54K
20B
39A
20C
59A
59B
56B
56C
58A
57C
57B
57A
4G
2E
4F
83A
93A
88A
34A
62A
124A
131A
125A
52A
28A
20A
50A
63A
30A
56A 66A
130A
19A
21A
42A 133A 143A
6A
2D
6C
9D
83B
42D
42C
105A
106A
107A
108B
109B
111B
110B
43B
44B
114B
113B
112B
167A
116B
45B
48B
105B
42B
130C
54E
106B
107B
44A
43A
110A
111A
109A
108A
113A
116A
167C
114A
115A
112A
48A
45A
142A
142B
49A
167B
49B
114C
54R
179B
180A
9A
4A
18A
98B
153B
154A
47C
47B
100B
100A
66B
84A
84B
84C
21E
23A
24A
21F
25A
21G
21H
21J
21K
23B
24B
25B
21C
89B
10B
22B
141B
9D
21D
54H
21L
22A
141A
25C
104A
75B
74A
76A
77B
145B
139A
140A
81B
80B
82B
101A
102B
60B
150E
151C
99
99
24C
23C
79B
78A
103A
67A
70A
68A
69A
92B
90A
73A
26A
91A
72A
27A
91B
90B
135A
136A
137A
150D
146C
147C
148C
149C
146B
147B
148B
149B
129C
129D
125C
54F
128B
125E
126B
125D
129A
129B
127A
127B
127D
117A
118A
120A
119A
121A
123A
17B
16C
121B
123B
65B
54D
54C
34E
162B
161B
160B
160A
159A
161A
162A
35C
34B
130B
99
138A
158A
157A
155A
156B
35B
34D
34C
35A
54B
28B
28C
29B
99
99
130D
82A
81A
80A
77A
76B
74B
75A
28F
28E
28D
139B
145A
54P
140B
80C
81C
82C
82D
81D
80D
165A
164B
163A
19B
19C
19E
19D
154B
153A
7C
58B
133B
133C
151F
151E
133D
147A
148A
149A
134A
146A
99
151A
133G
150A
133H
61A
134B
60A
152D
150B
152B
152A
151B
150C
152C
104B
94A
93B
101B
94B
102A
95A
96B
95B
96A
69B
70B
68B
67B
103B
78B
79A
27B
26B
73B
72B
92A
29A
28G
55A
155B
156A
157B
158B
63C
54L
88H
36B
37B
99
5B
98A
13B
12B
138B
47A
126A
128A
117B
118B 119B
120B
164A
163B
137B
136B
135B
115B
159B
165B
80E
81E
82E
99
99
99
99
71B
51D
127C
127E
122A
52B
125B
32B
21B
99
54J
166A
99
99
46B
42E
46A
168B
168A
84D
41C
61B
41B
99
99
61C
40B
40A
169B
169A
64A
64B
143C
54Q
143B
144B
144A
70D
180E
70E
180D
70C
179A
180C
180G
70H
70G
180H
70F
180F
174A
174B
175A
175B
177A
176A
177B
176B
166B
99
178B
178A
88B
41A
33A
33C
65C
134C
133J
61D
149D
148D
71D
71A
71C
36A
88E
38B
190A
190B
DA3-1
DA3-2
DA3-3
0.85BR
0.5LR
0.5WR
0.5YR
1.25LR
0.5WR
1.25B
WIPER CUT SW
0.85LB
0.85LW
0.85WL
0.85WB
5W
5W
곁
t
SENSOR
3-03
0.5BrW
0.5BrW
(POWER MAX)
AMP 070 18P
0.5GW
0.5RG
0.5GL
(539-000 )
ECU
INCREMENT SPEED SENSOR
(CRANKSHAFT)(DG6)(VR)#1
(TONE WHEEL WITH SLOTS)
(TONE WHEEL WITH SLOTS)
SEGMENT SPEED SENSOR
0.5Y
(0 281 002 534)
RAIL PRESSURE SENSOR
(RGS3)
V
2
P
1
3
(CONN.2)
2-20
2-27
2-12
SHIELD
SHIELD
(CAMSHAFT)(DG6)(VR)#2
(0 281 002 662)
(0 281 002 662)
V
N
1
2
V
2
N
1
2-23
2-30
2-25
2-24
1-16
1-04
1-39
1-13
(CONN.1)
0.85W
0.85BG
0.5Br
0.85RW
1-15
1-14
1-12
1-07
1-01
0.85B
0.85B
0.85RW
0.85RW
0.85RW
2RW
0.5B
E/G EMERGENCY STOP SW
0.5YB
SHIELD
1-45
1-19
1-03
1-09
0.85B
0.85B
0.5BL
0.5R
1-31
1-34
1-33
0.5BW
CAN B L
(K1001702 )
(0 281 002 209)
COOLANT
TEMPERATURE
SENSOR
V
t
곁
2
1
2-18
2-36
(LDF 6T)
1
(0 281 002 576)
(0 281 002 209)
FUEL
SENSOR
TEMPERATURE
2
V
곁
V
t
1
2
(0 281 002 420)
BOOST PRESSURE
(ODFT)
SENSOR
V 2
1
P&
4
3
t
곁
2-21
2-29
2-17
2-34
2-19
2-35
2-28
2-10
0.5YB
SHIELD
VEHICLE
1-53
1-52
1-51
1-35
CONN
CAN B H
CAN A L
CAN A H
0.5Y
(CONN.3)
12
13
14
CN15
11
10
9
8
7
6
3-15
3-10
3-05
3-14
3-16
3-06
3-11
CONN
CYL. 6
CYL. 4
4
5
2
1
3
CYL. 5
CYL. 2
CHECK
DA2-1
AMP 070 16P
(547-00025 )
FUEL SENSOR
0.85B
0.85B
OIL TEMP SENSOR
(k1003296)
CW
AMP 040 20P
CN3
0.85BG
0.85W
0.5Br
2RW
0.85BR
0.85LgR
0.85LgW
CN3-8
CN3-9
CN3-10
CN5
GND
SIG
+(5V)
0.85YR
CN3-7
CN3-16
CN3-17
0.5G
0.5GB
CN3-15
0.5GR
2
3
1
0.85RB
1.5bar
0.85GB
CN5-3
CN5-7
0.85BG
0.5Br
2RW
0.85W
(OPEN)
DA6-4
(2552-1004 )
ENG CONTROL DIAL
HIGH
LOW
RETURN FILTER SW
(549-00095 )
(549-00010)
PEDAL BRAEKER
PRESSURE SW
(OPTION)
SHEAR S/V (OPT) - E3C
(CLOSE)
DA6-3
(A)
(B)
DA5-2
(545-00011 )
5
6
0.85B
AUXILIARY MODE SW
AUXI MODE RESISTOR
0.85B
0.85B
0.85V
CN2-16
19bar
0.85BG
0.85BW
CN2-18
CN2-17
0.85Lg
0.85LgB
CN1-19
CN1-20
(549-00090 )
Px
CN2
CN4-1
CN4-2
CN4-3
RS-232
0.85OrB
0.85B
0.85Or
CN1-21
CN1-10
2
1
4
3
0.5RL
0.5RY
CN2-8
CN2-9
CN2-2
0.85BrB
(1-WAY)
(2-WAY)
0.85RL
SELECT
PROPORTIONAL V/V
AUTO IDLE (2) SW
PILOT FILTER SW
(170-00004)
(471-00075A)
(2549-9112 )
INDICATOR
(OPTION)
PROPORTIONAL V/V
P/V-(C)
FLOW CONTROL
DA5-1
DA2-4
1WAY-2WAY S/V (OPT)
P/V-(A)
PUMP
0.85LgR
0.85LgW
0.85RL
SHEAR
SELECT
BREAKER
0.85RB
DA2-3
0.5RL
0.5RY
0.85BrR
5
2
0.85OrR
JOYSTICK LEVER SWITCH
(420-00468 )
(ON JOYSTICK R.H)
0.85W
0.85BG
0.5Br
2RW
4
6
5
JOYSTICK LEVER SWITCH
(ON JOYSTICK L.H)
(420-00469 )
(BREAKER/POWER MAX)
(SHEAR-OPEN)
0.85GY
0.85Or
0.85OrY
0.85Or
(SHEAR-CLOSE)
0.85OrR
(ROTATING-CW)
0.85BrL
1
(L)
(C)
2
(R)
0.85BrR
(R)
3
0.85BrR
2RW
AMP 12P + 18P
(543-00107 )
A/C CONTROL PANEL
CN8
0.85RY
CN8-4
CN9
0.5WR
0.85YG
0.5WR
0.85BG
0.85W
0.5Br
0.5LY
CN8-5
CN8-3
0.5Lg
SUN LOAD SENSOR
(547-00023 )
1
2
CN8-1
0.5LgR
2RW
1.25BrR
0.5G
0.85RL
6
4
0.85OrB
(HORN)
0.5B
(ROTATING-CCW)
0.85OrB
11
6
12
15
16
0.85BrL
0.85YL
0.5BrW
0.85BrR
3
(C)
0.5G
(L)
1
BREAKER SHEAR SELECT SW
(K1006572/K1002406D21)
DA2-2
PST
14
TML
3
13
0.85RY
0.85BrR
0.85BrR
BREAKER
PRESS
SHEAR
1
0
2
UP
0.85BrR
0.5WR
0.85RY
0.85W
0.85BG
0.5Br
0.5LgB
CN9-18
CN9-4
CN9-3
CN9-2
CN8-2
0.5YR
0.5YW
0.5OrB
1.25BL
CN9-16
CN9-10
CN9-17
CN9-1
0.5YB
1.25B
0.5YW
0.5LgW
A/C THERMO (LOW)
CN9-13
CN9-12
CN9-15
CN9-14
0.5GrY
0.5GrG
0.5OrR
0.5OrW
CN8-11
CN9-8
CN8-12
0.5LY
0.5LB
0.5LW
0.5WR
0.5RG
WATER TEMPERATURE
GRAPHIC DISPLAY
AMP 040 12P+16P
CN7
(0 445 020 011)
FUEL HIGH PRESSURE
PUMP
OIL PRESSURE
3
4
P&
CONN
2-05
2-07
2-09
2-33
ENGINE
ENGINE CONN.
ECU CON.2 ( PIN)
CYLINDER CONN.
ECU CON.3 (16-PIN)
FUEL LEVEL
INJECTOR
SOLENOIDS
3-09
CONN
3-12
3-13
3-04
CYLINDER
CYL. 3
CYL. 1
PRESSURE SENSOR(B)
0.5YB
0.5Y
SHIELD
(2547-9045 )
(REAR PUMP)
CN7-4
CN7-6
CN7-5
4
6
5
+
-
SIG
0.85GY
0.85R
0.85WL
L5
L4
ILL.
WARNING LAMP
L2 : ENG OIL PRESS
L1 : CHARGE
L4 : E/G WARNING
L5 : PREHEAT
LCD DISPLAY PANEL
L6 : WORK LAMP
54
71
7
11
VEHICLE CONN.
ECU CON.1 (89-PIN)
1
72
6
89
ECU CONNECTOR
12
36
18
17
13 12
14
11 10
9
(CN15)
53
35
8
0
1
0.5B
0.5B
(2547-9045 )
(2547-9045 )
(FRONT PUMP)
PRESSURE SENSOR(A)
PRESSURE SENSOR
SIG
(OWD)
-
SIG
+
-
0.85W
0.85R
0.85W
0.85GR
+
I
3
7
2
0.5BrY
0.85R
0.85BrW
0.5WR
8
0.5WB
0.5RW
0.5WR
OVER LOAD WARNING (OPT)
CN6-12
CN6-11
CN6-3
11
12
3
OVER LOAD
(549-00102/K1002406D4)
WARNING SWITCH
+
-
(2516-1116 )
PILOT BUZZER
L1
(539-00076 )
LCD GAUGE PANEL
L3
L2
(FRONT)
DIAGNOSTIC CONN. 14P
TERMINAL NO
3
2
1
7
6
5
4
: 548-00003A
: 2548-1027
DIODE 1 .
DIODE 2 ~ 9
0.5R
0.5R
0.5B
0.5B
1
CN6-1
CN6-2
CN6-10
CN6-9
2
10
9
CN2
87a
87
85
0.85RG
0.85B
(FL)
CABIN LAMP
(534-00085 )x2
2B
0.85B
0.85RG
(FR)
2B
2RG
0.5B
CABIN LAMP RELAY 1
(2544-9033 )
30
2RL
86
REAR WORKING LAMP
(534-00085 )
STARTER SWITCH CONNECTION
1. DIODE PART NO.
START
NOTE.
TML
ON
PST
OFF
B
BR
R1
R2
C
ACC
6-LAMP ASS'Y (OPT)
87a
87
85
1.25RG
0.85B
0.85RG
0.85RG
0.85B
(FMR)
(FML)
0.5B
0.85B
0.85RG
CABIN LAMP RELAY 2
(2544-9033 )
86
0.5RG
30
1.25RL
1.25RG
1.25W
87a
(516-00014 )
(516-00015 )
DA1-3
ALT 'I'
DA1-2
DA1-1
0.85B
AMP MIC 21P
CN1
CN4
AMP 040 12P
CN4-6
Py
19bar
0.85P
CN2-15
0.85Gr
0.85GrL
CN1-13
CN1-12
0.85RL
CN4-5
CN4-4
CN3-3
CN3-4
0.5RW
0.85GrW
0.85B
0.85B
CN1-8
CN1-11
CN1-9
0.85RL
0.85RL
0.85RL
0.85RL
0.5GB
CN1-1
CN1-15
CN2-14
CN1-2
START RELAY
(C3)
SOL-VALVE ASS'Y
(426-00262 )
/ TRAVEL SW
(2549-9112 )
AUTO IDLE (1)
0.85Gr
0.85GrL
0.85RL
0.85RL
PRIORITY
(C5)
HIGH
SPEED
SWING
0.85GrW
0.85RL
0.85RL
1.25RL
RELIEF
PRESS UP
(C4)
0.5BrB
0.5BrW
ALARM SWITCH
(549-00103/K1002406D14)
CN3-6
CN3-2
CN3-1
(543-00108 )
CN3-5
CN5-4
0.5RW
0.5WR
CONTROLLER
0.5BrW
0.5BrB
CN2-5
0.5BG
CN2-1
CN2-4
KEY SW 'START'
(AUTO)
(MANUAL)
7
ONLY SWING (OPT)
SWING PRESS SW
(549-00010 )
4bar
0.5B
0.85B
ALARM BUZZER
(516-00011 )
0.85B
0.5P
6
0.85V
0.85RY
7
6
0.5B
8
0.5RL
5
0.5WR
(549-00103/K1002406D12)
HIGH SPEED SWITCH
0.5WR
0.5RW
ALARM RELAY
(2544-9033 )
8 0.5WR
0.5W
5
87
87a
85
30
0.5RG
86
(풀림)
SOL-VALVE
0.85B
0.85Br
DIODE 6
3
1.25BrR
0.5G
0.85RL
2RW
0.85LB
0.5RW
QUICK CLAMP(OPT)
QUICK CLAMP SW
(고정)
1
2
(549-00092 )
0.5GB
0.5RW
1.25RL
0.5WR
ROOM LAMP
LED 1~12
0.85BG
0.85W
0.5Br
(534-00079 )
CN9-6
CN9-5
CN9-11
0.5WR
0.5RW
0.5WR
1.25LR
0.85RY
0.85BG
0.85W
2RW
0.5Br
B+
0.5RW
OFF
DR
ON
0.85RL
0.5B E
10W
0.5GB
0.5WR
0.5RW
1.25BrR
1.25RL
0.5WR
0.5G
0.85RY
0.5G
0.85RG
0.5BG
HORN 2
L.F
HORN 1
H.F
0.85B
0.85RY
0.85RY
0.85B
(2544-9033 )
HORN RELAY
85
87
87a
0.85RB
0.5RB
30
86
86
30
RELAY
2.5B
(2544-9033 )
85
87
FUEL HEATER
2.5R
0.5B
FUEL HEATER
(549-00101/K1002406D2)
SWITCH
FUEL HEATER
0.5B
2RG
0.5RY
0
1
I
7
3
0.5RG
2
8
16
15
2WR
6
10A
0.85LB
0.5BG
0.85RG
10A
0.85RG
0.85LB
2
1
10A
0.85RB
0.85RL
5
10A
4
3
10A
10A
0.85WR
8
7
10A
10A
0.5RW
30A
9
1.25RL
2LR
18
14
15A
15A
15A
20A
20A
30A
FUSE BOX 2
(K1001263A)
17
5W
5W
2RG
10
9
2RL
2RY
0.85R
13
12
11
1.25WR
1.25R
10A
1.25WR
1
0.85RG
1.25W
LAMP SWITCH (549-00103/K1002406D11)
ROTATING BEACON (OPT)
0.5B
0.85R
0.5WR
1.25R
2RY
87
0.85RG
(534-00062)
2RG
TRAVEL/SWING ALARM ASS'Y (OPT)
0.5WR
0.85R
(LH)
2RL
0.85B
0.85RW
0.5B
7
2RL
0.5WR
8
(549-00103/K1002406D13 )
CABIN LAMP SWITCH
6
5
0.5RL
HEAD LAMP
(534-00085 )x2
(RH)
0.85B
0.85RW
(LH)
(RH)
0.85B
0.85RG
0.85B
HEAD LAMP RELAY
(2544-9033 )
0.5RG
1.25R
87a
87
85
0.5B
1.25RW
30
86
(2544-9033 )
WORKING LAMP RELAY
0.5B
85
86
0.85WR
6
7
0.5B
0.5RG
II
3
0
I
0.5RG
0.85Or
0.85B
0.85B
(RL)
(534-00085 )x2
CABIN LAMP
1.25B
0.85RG
0.85RG
0.85B
(RR)
(REAR)
(534-00064 )x2
WORKING LAMP
87a
30
ROTATING BEACON
2RY
(538-00012 )
2
0.85RG
FUEL PUMP (OPT)
FUEL HEATER (OPT)
2RL
0.5WR
8
0.5R
5
I
3
7
8
0.5WR
(401-00238)
FUEL PUMP
1.25B
P
1.25R
2RY
CIGAR LIGHTER
(545-00001)
1.25B
0.85RG
1.25WR
(549-00101/K1002406D5)
LOWER WIPER SW
LOWER WIPER (OPT)
0.85B
0.85R
0.5B
(549-00101/K1002406D3)
BEACON SWITCH
ROTATING
1
0
E
RUN
STOP
LOWER WIPER MOTOR
M
-
B
S
+
L
0
1
3
I
7
8
2
0.5WR
(549-00077)
LOWER WIPER CUT SW
1
2
(538-00011)
WIPER MOTOR
0.85WR
0.85B
5
6
+
M
-
4
2
1
200A
SG
2-PUMP CONTROL (OPTION)
AMP 040-III 20P
AMP 040 12P
6
12
10
E
DUCT
(920-00127 )
2
2-PUMP SWITCH
(549-00101/K1002406DXX)
8
I
3
7
0.5B
0.85BrW
1
2
0
0.85YG
0.85BL
1
AMBIENT TEMP
SENSOR
1
2
AMP 20P
CN10
CN10-14
AIRCON UNIT
CN11
SENSOR
INCAR
KET 4P
SENSOR
SENSOR
WATER
(CN9)
(CN8)
3
9
10
11
12
9
16 15 14 13 12 11 10
AMP 070 18P
6
16
5
15
18 17
7
8
(CN7)
14
4
9
10
11
12
3
2
1
13
(CN12)
10
11 12 13
6 5
7
8
9
7 8
6 5 4
AMP 040 28P
1
2
3
4
7
8
AMP 070 12P
14
2
7
10
3
5
4
9
11
12
8
16 15
1
6
13 12
9
10
11
(CN5)
13
(CN2)
AMP 070 16P
1
2
8
7
14
16
15
18 17
5
4
6
1
2
3
9
10
11
12
CN11-4
M
VENT (P2)
CN10-3
COOL (P2)
Vref MIX
GND
MIX F/BACK
CN10-9
CN10-7
CN10-4
CN10-15
Vref MODE
WARM (P1)
MODE F/BACK
CN10-11
CN10-10
CN10-19
ACTUATOR
M
MIX
MODE
ACTUATOR
BLOWER
REC (P2)
FRE (P1)
DEF (P1)
CN10-2
CN10-20
CN10-12
CN10-13
CN10-6
CN10-5
CN11-1
CN10-1
M
-
FET
ACTUATOR
INTAKE
M
+
CLUTCH
0.85LW
0.85B
AMP MIC 13P
4
5
6
3
2
1
AMP 070 18P
TERMINAL NO
6
5
7
8
4
3
2 1
0.85B
DIODE 4
(2)
AIR HEATER
PREHEAT RELAY
(544-00007 )
H
0.85BG
D
15L
(1)
+
MAGNET
COMPRESSOR
(2208-6013B )
8B
-
(CN10)
(CN11)
19 18 17 16 15 14 13 12 11
20
8
9
7
10
11
(CN4)
1
3
2
4
KET D/L 4P
(CN3)
AMP 040 20P
9
10
2
3
1
5 4
(CN1)
16
18 17
19
21 20
1
7
4
5
6
8
3 2
14
11
13
12
15
AMP MIC 21P
8
6
7
9
3
4
2
1
5
(2502-9009 )
ALTERNATOR 50A
ALTERNATOR 80A(OPTION)
(502-00003A)
E
F
R
0.5GB
B
BATTERY RELAY
(2544-9024 )
12V 150AH
(2527-1023A)
(2527-9004 )
CN10-8
CN11-2
RELAY
BLOWER
0.85BG
0.85W
0.5RW
0.5Br
A/C
RELAY
HOUR METER
(2528-9040 )
0.5B
HOUR
2
0.5WR
0.5RW
0.5GB
0.5RW
3
8W
1
0.85W
B
C
-
15R
0.5RW
AVX
15B
+
2RW
P(R)
AVX
AVX
-
8W
1.25WG
DIODE 1
1.25BrW
1.25B
60B
1.25BrW
8W
B
BR
E
8W
R2
ACC
17
2WR
18
2RW
0.5BG
2WR
2RW
15A
1.25BrR
10
20A
11
12
20A
15A
13
1.25RB
15A
14
2WR
0.5RW
0.5GB
10A
10A
10A
10A
10A
10A
10A
15
(K1001263A)
FUSE BOX 1
16
0.85BR
2
3
4
5
0.85L
0.85LR
6
7
8
0.85WR
2WR
0.5RW
1.25WR
0.5Br
DIODE 2
0.85Br
STARTER SWITCH
(K1001654 )
R1
0.5BG
CIRCUIT BREAKER
3W
2WR
60R
0.85BY
1.25WR
BR
C
B
0.85LR
0.85Br
15R
0.5GB
0.5LR
86
85
R(I)
B(B+)
(2506-6008 )x2
12V 150AH
+
-
BATTERY
+
60R
60R
A
0.5G
2R
2R
FUSIBLE LINK
A
60B
C
(65.26201-7049)
3Y
STARTER
24V 6KW
0.85BL
CAR STEREO
(541-00010 )
STARTER RELAY
1
0.5RW
(527-00006)
12V POWER
1
0.85WR
0.85LR
0.85BR
0.85L
0.85WR
0.5RW
0.85B
-
(2531-1003 )
CONVERTER 1
CONVERTER 2
(2531-1003 )
1
DC/DC
3
0.85L
2
2
+
0.85R
0.85L
0.5BR
0.85B
2
DC/DC
3
0.85BR
0.5WR
0.5B
0.85L
0.85B
E
P
B
0.85LR
1.25WG
SOCKET
STARTER CONTROLLER
(2543-9015 )
N
DIODE 3
STARTER RELAY 2
(2544-9033 )
0.85BL
0.85BY
30
87a
87
0.85BL
S
0.85BW
D
C
(2544-1022)
STEREO RELAY
(2544-9033 )
0.85L
0.5BR
30
86
0.5W
3
87
87a
85 0.5B
0.85LW 4
0.5BR
0.85L
5
14
SWITCH PANEL
(543-00095)
WIPER
(543-00106 )
0.85RB
(CONT)
(INT-2)
(INT-1)
(WASHER)
AMP MIC 13P
0.85Lg
3
10
8
11
5
0.85L
0.5L
WINDOW WASHER
0.5RB
P
+
(K1000789)
-
DIODE 5
0.5LG
0.5LR
0.5LY
0.5L
WIPER
CONTROLLER
MODULE
ANTENNA
3Y
PP
B 3W
-
0.5B
11
0.85B
7
0.5BW
2
10
0.5BY
17
0.5GrL
0.5GrR
+
+
-
(LH)
(2541-9020 )x2
SPEAKER
(RH)
4
7
6
9
12
6
3
5
4
13
1
2
8
0.5WR
(543-00096)
MOLEX 4P
CN14
CONTROL PANEL
AUDIO
1
0.5WR
4
2
POWER
SEEK
VOL.
Vcc(+5V)
0.5BL
Vcc(+5V)
CN13
KET 8P
WASHER
INT
CONT.
0.5WG
MICOM
CN12
(CN13)
9
5
6
KET 118 9P
4
1
2
(CN6)
CN6
L3 : W/T OVER HEAT
CAN A
3W
(BREAKER)
0.5GY
CN2-10
0.5GY
(549-00086 )
(KEY SW)
(AIR HEATER RELAY)
(AIR HEATER RELAY)
CN2-6
0.5RG
0.5R
ILL
- +
0.5RG
0
II
I
2
0.85R
3
I
II
0
2
0
II
I
0.5RL
I
II
0
0
II
I
3
2
0.85RG
0.85RY
0.5W
0.5W
II
I
II
0
0
I
2
3
0.5RL
10
9
0.5B
0.5WR
L6
0.85RL
2B
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
0.5GBr
CN10-18
(2204-6039A )
RECEIVER DRIER
CN8-10
0.5LG
CN10-16
0.5BW
0.85LR
CN10-17
2RW
2RW
2B
2B
2
3
ROTATING S/V (OPT) - ERO
CCW
CW
(B)
(A)
(426-00263 )
(426-00263 )
(QUICK CLAMP)
0.5Br
CN2-11
0.5Br
DA4-2
DA4-1
(C1)
0.85YG
0.85B
0.85B
PILOT
CUT OFF
BREAKER
(C2)
0.85YL
0.85YL
PILOT CUT-OFF SWITCH
(549-00089 )
NO
NC
COM
0.5Br
0.85Y
0.85Y
0.85Y
0.85YG
0.85B
4
2
3
16
15
13
1.25RL
1.25WL
(549-00093 )
FUEL PUMP SW
1
2
(K1002641 )
(547-00024A)
0.5WR
-
+
SEAT HEATER
(549-00101/K1002406D1)
SWITCH
SEAT AIR SUSPENSION (OPT)
1.25RB
1.25B
AIR SUSPENSION
(401-00 )
P
8
2
1.25B
1.25R
I
3
(545-000 )
SEAT HEATER
SEAT HEATER (OPT)
0.5B
7
0
1
1.25RB
1.25RB
1.25RB
1.25RB
1.25RB
(3)
(2)
(1)
0.85GB
0.85GB
0.85GB
0.85GB
0.85GB
0.85GB
0.85RY
0.85RY
0.85RY
0.85RY
0.85BrW
0.85BrW
0.85BrW
17
7 6
9 8
20
18
19
2
3
5 4
1
10
11
12
13
14
16 15
1-64
1-28
1-27
1-08
0.5GBr
0.5GL
0.5GW
0.5RG
0.5BW
0.5Y
0.5YB
SHIELD
WIPER CONT.
SHIELD
0.5Y
0.5YB
(CN14)
MOLEX 4P
4
3
1 2
(DIAGNOSTIC LAMP)
(DIAGNOSTIC LAMP)
(DIAGNOSTIC SW)
(DIAGNOSTIC SW)
0.5YB
0.5BY
0.5Dr
0.5Gr
0.5Dr
0.5Gr
0.5YB
0.5BY
0.5GBr
0.5B
1
2
0.85B
3
1
2
0.85B
3
7
3
8
0.5LW
1-29
CN5-2
0.85LR
8
5
6
7
4
3
2
1
1
3
2
4
DA1 ~ DA3
DIODE ARRAY
DA4 ~ DA6
DA1~DA3, DA6
: K1000815
DA4, DA5
: K1000814
0.85Or
0.85B
TELESCOPIC BEACON
1
3
4
2
2
6
1
5
7
3
7
3
8
4
4
2
3
1
7
3
4
8
5
1
6
2
7
3
2-PUMP S/V
2
6
5
1
3
0.5LW
0.85BrR
0.85BrL
PEDAL SWITCH (OPTION)
DIODE 9
6
2
DA6-1
5
1
1 0.85OrY
DA6-2
0.85GY
0.85YL
(426-00263 )
86
30
85
87a
87
0.85G
(2544-9033)
LOWER WIPER RELAY
0.85BR
0.85BR
0.85G
0.85Br
1
NC
(PREHEAT LAMP)
0.85RY
0.85RY
0.5RG
RxD
TxD
GND
Figure 1
Summary of Contents for DX420LC
Page 2: ......
Page 4: ......
Page 7: ...1Safety ...
Page 8: ......
Page 10: ...Track Excavator Safety SP000256 Page 2 MEMO ...
Page 12: ...Track Excavator Safety SP000256 Page 4 MEMO ...
Page 54: ...SP000256 Track Excavator Safety Page 46 ...
Page 55: ...1Specifications ...
Page 56: ......
Page 58: ...Specification for DX420LC SP000257 Page 2 MEMO ...
Page 60: ...Specification for DX420LC SP000257 Page 4 MEMO ...
Page 62: ...SP000257 Specification for DX420LC Page 6 ...
Page 67: ...Specification for DX420LC Page 11 SP000257 ...
Page 83: ...1General Maintenance ...
Page 84: ......
Page 86: ...General Maintenance Procedures SP000016 Page 2 MEMO ...
Page 88: ...General Maintenance Procedures SP000016 Page 4 MEMO ...
Page 104: ...SP000016 General Maintenance Procedures Page 20 ...
Page 105: ...SP000017 Page 1 Standard Torques SP000017 STANDARD TORQUESSP000017 Standard Torques Edition 1 ...
Page 106: ...Standard Torques SP000017 Page 2 MEMO ...
Page 108: ...Standard Torques SP000017 Page 4 MEMO ...
Page 121: ...1Upper Structure ...
Page 122: ......
Page 123: ...SP000018 Page 1 Cabin SP000018 CABIN SP000018 Cabin Edition 1 ...
Page 124: ...Cabin SP000018 Page 2 MEMO ...
Page 126: ...Cabin SP000018 Page 4 MEMO ...
Page 133: ...SP000265 Page 1 Counterweight SP000265 COUNTERWEIGHT SP000265 Counterweight Edition 1 ...
Page 134: ...Counterweight SP000265 Page 2 MEMO ...
Page 136: ...Counterweight SP000265 Page 4 MEMO ...
Page 143: ...SP000264 Page 1 Fuel Tank SP000264 FUEL TANK SP000264 Fuel Tank Edition 1 ...
Page 144: ...Fuel Tank SP000264 Page 2 MEMO ...
Page 146: ...Fuel Tank SP000264 Page 4 MEMO ...
Page 149: ...Fuel Tank Page 7 SP000264 ...
Page 159: ...SP000262 Page 1 Swing Bearing SP000262 SWING BEARING SP000262 Swing Bearing Edition 1 ...
Page 160: ...Swing Bearing SP000262 Page 2 MEMO ...
Page 162: ...Swing Bearing SP000262 Page 4 MEMO ...
Page 168: ...SP000262 Swing Bearing Page 10 ...
Page 170: ...Swing Reduction Gear SP000249 Page 2 MEMO ...
Page 172: ...Swing Reduction Gear SP000249 Page 4 MEMO ...
Page 174: ...SP000249 Swing Reduction Gear Page 6 ...
Page 176: ...SP000249 Swing Reduction Gear Page 8 Parts List Figure 1 ...
Page 198: ...SP000249 Swing Reduction Gear Page 30 Figure 56 Figure 57 Figure 58 Figure 59 ...
Page 199: ...Swing Reduction Gear Page 31 SP000249 Figure 60 Figure 61 Figure 62 ...
Page 201: ...Swing Reduction Gear Page 33 SP000249 Figure 67 Figure 68 Figure 69 Figure 70 ...
Page 220: ...SP000249 Swing Reduction Gear Page 52 ...
Page 221: ...1Lower Structure and Chassis ...
Page 222: ......
Page 223: ...SP000263 Page 1 Track Assembly SP000263 TRACK ASSEMBLY SP000263 1Track Assembly Edition 1 ...
Page 224: ...Track Assembly SP000263 Page 2 MEMO ...
Page 232: ...SP000263 Track Assembly Page 10 Track Shoe 1 8 7 2 9 10 11 3 6 4 5 FG004347 Figure 4 ...
Page 239: ...Track Assembly Page 17 SP000263 ...
Page 253: ...Track Assembly Page 31 SP000263 ...
Page 263: ...SP000025 Page 1 Air Conditioner SP000025 AIR CONDITIONER SP000025 Air Conditioner Edition 1 ...
Page 264: ...Air Conditioner SP000025 Page 2 MEMO ...
Page 266: ...Air Conditioner SP000025 Page 4 MEMO ...
Page 299: ...1Engine and Drive Train ...
Page 300: ......
Page 302: ...Drive Coupling Main Pump SP000026 Page 2 MEMO ...
Page 304: ...Drive Coupling Main Pump SP000026 Page 4 MEMO ...
Page 308: ...SP000026 Drive Coupling Main Pump Page 8 ...
Page 309: ...1Hydraulics ...
Page 310: ......
Page 312: ...Hydraulic System Troubleshooting Testing and Adjustment SP000273 Page 2 MEMO ...
Page 348: ...SP000273 Hydraulic System Troubleshooting Testing and Adjustment Page 38 ...
Page 349: ...SP000028 Page 1 Accumulator SP000028 ACCUMULATOR SP000028 Accumulator Edition 1 ...
Page 350: ...Accumulator SP000028 Page 2 MEMO ...
Page 352: ...Accumulator SP000028 Page 4 MEMO ...
Page 358: ...Center Joint Swivel SP000181 Page 2 MEMO ...
Page 360: ...Center Joint Swivel SP000181 Page 4 MEMO ...
Page 370: ...SP000181 Center Joint Swivel Page 14 ...
Page 371: ...SP000030 Page 1 Cylinders SP000030 CYLINDERS SP000030 Cylinders Edition 1 ...
Page 372: ...Cylinders SP000030 Page 2 MEMO ...
Page 374: ...Cylinders SP000030 Page 4 MEMO ...
Page 400: ...SP000030 Cylinders Page 30 ...
Page 401: ...SP000261 Page 1 Swing Motor SP000261 SWING MOTOR SP000261 Swing Motor Edition 1 ...
Page 402: ...Swing Motor SP000261 Page 2 MEMO ...
Page 404: ...Swing Motor SP000261 Page 4 MEMO ...
Page 436: ...SP000261 Swing Motor Page 36 ...
Page 438: ...Travel Motor With Gearbox SP000266 Page 2 MEMO ...
Page 440: ...Travel Motor With Gearbox SP000266 Page 4 MEMO ...
Page 444: ...SP000266 Travel Motor With Gearbox Page 8 Structure and Function Structure Figure 2 ...
Page 458: ...SP000266 Travel Motor With Gearbox Page 22 Figure 19 Mounting Rear Cover ...
Page 464: ...SP000266 Travel Motor With Gearbox Page 28 Structure and Operation Structure Figure 22 ...
Page 493: ...SP000186 Page 1 Main Pump SP000186 MAIN PUMP SP000186 Main Pump Edition 1 ...
Page 494: ...Main Pump SP000186 Page 2 MEMO ...
Page 498: ...SP000186 Main Pump Page 6 ECTIONAL VIEW A8VO200LA1KH1 63 ASS0010L Figure 1 ...
Page 499: ...Main Pump Page 7 SP000186 ASS0020L Figure 2 ...
Page 509: ...Main Pump Page 17 SP000186 2 Sealing surface of housing 2 Figure 28 2 ASS0270L Figure 28 ...
Page 510: ...SP000186 Main Pump Page 18 REMOVE THE CONTROL HOUSING ASS0280L Figure 29 ...
Page 546: ...SP000186 Main Pump Page 54 INSTALLATION OF COVER AUXILIARY DRIVE ASS1100L Figure 111 ...
Page 550: ...SP000186 Main Pump Page 58 ...
Page 552: ...Control Valve KVMG 400 DA SP000187 Page 2 MEMO ...
Page 557: ...Control Valve KVMG 400 DA Page 7 SP000187 Figure 1 ...
Page 559: ...Control Valve KVMG 400 DA Page 9 SP000187 Figure 2 ...
Page 561: ...Control Valve KVMG 400 DA Page 11 SP000187 Figure 3 ...
Page 569: ...Control Valve KVMG 400 DA Page 19 SP000187 Figure 10 ...
Page 573: ...Control Valve KVMG 400 DA Page 23 SP000187 Figure 13 ...
Page 580: ...SP000187 Control Valve KVMG 400 DA Page 30 Parts List Figure 30 ...
Page 581: ...Control Valve KVMG 400 DA Page 31 SP000187 Figure 31 ...
Page 582: ...SP000187 Control Valve KVMG 400 DA Page 32 Figure 32 ...
Page 612: ...Remote Control Valve Work Lever Joystick SP000189 Page 2 MEMO ...
Page 614: ...Remote Control Valve Work Lever Joystick SP000189 Page 4 MEMO ...
Page 616: ...SP000189 Remote Control Valve Work Lever Joystick Page 6 ...
Page 624: ...SP000189 Remote Control Valve Work Lever Joystick Page 14 FG000817 Figure 15 ...
Page 632: ...SP000189 Remote Control Valve Work Lever Joystick Page 22 ...
Page 634: ...Travel Control Valve with Damper SP000070 Page 2 MEMO ...
Page 636: ...Travel Control Valve with Damper SP000070 Page 4 MEMO ...
Page 638: ...SP000070 Travel Control Valve with Damper Page 6 ...
Page 660: ...Solenoid Valve Assembly SP000191 Page 2 MEMO ...
Page 662: ...Solenoid Valve Assembly SP000191 Page 4 MEMO ...
Page 669: ...Solenoid Valve Assembly Page 11 SP000191 Solenoid Valve Diagram Figure 3 ...
Page 672: ...SP000191 Solenoid Valve Assembly Page 14 ...
Page 674: ...Breaker EPPR Valve Opt SP000192 Page 2 MEMO ...
Page 676: ...Breaker EPPR Valve Opt SP000192 Page 4 MEMO ...
Page 686: ...Fan Motor Vane Type SP000209 Page 2 MEMO ...
Page 708: ...Gear Pump Fan Cooling Drive SP000208 Page 2 MEMO ...
Page 710: ...Gear Pump Fan Cooling Drive SP000208 Page 4 MEMO ...
Page 726: ...Fan Cooling Flow In Out Change Valve SP000207 Page 2 MEMO ...
Page 728: ...Fan Cooling Flow In Out Change Valve SP000207 Page 4 MEMO ...
Page 732: ...Hydraulic Schematic DX420LC SP000274 Page 2 MEMO ...
Page 734: ...Hydraulic Schematic DX420LC SP000274 Page 4 MEMO ...
Page 736: ...SP000274 Hydraulic Schematic DX420LC Page 6 ...
Page 740: ...SP000274 Hydraulic Schematic DX420LC Page 10 ...
Page 741: ...1Electrical System ...
Page 742: ......
Page 744: ...Electrical System SP000269 Page 2 MEMO ...
Page 748: ...Electrical System SP000269 Page 6 MEMO ...
Page 750: ...SP000269 Electrical System Page 8 ...
Page 797: ...Electrical System Page 55 SP000269 ...
Page 805: ...Electrical System Page 63 SP000269 ...
Page 823: ...Electrical System Page 81 SP000269 ...
Page 853: ...Electrical System Page 111 SP000269 ...
Page 858: ...SP000269 Electrical System Page 116 ...
Page 860: ...Electrical Schematic DX420LC SP000275 Page 2 MEMO ...
Page 862: ...Electrical Schematic DX420LC SP000275 Page 4 MEMO ...
Page 864: ...SP000275 Electrical Schematic DX420LC Page 6 ...
Page 868: ...SP000275 Electrical Schematic DX420LC Page 10 ...
Page 869: ...1Attachments ...
Page 870: ......
Page 871: ...SP000463 Page 1 Boom and Arm SP000463 BOOM AND ARM SP000463 Boom and Arm Edition 1 ...
Page 872: ...Boom and Arm SP000463 Page 2 MEMO ...
Page 874: ...Boom and Arm SP000463 Page 4 MEMO ...
Page 882: ...SP000463 Boom and Arm Page 12 ...
Page 883: ...SP000072 Page 1 Bucket SP000072 BUCKET SP000072 1Bucket Edition 1 ...
Page 884: ...Bucket SP000072 Page 2 MEMO ...
Page 886: ...Bucket SP000072 Page 4 MEMO ...