Track Excavator Maintenance Safety
Page 12
Fire and Explosion Prevention
All fuels, most lubricants and some coolant mixtures are
flammable and can cause a fire resulting in death or serious
injury, and property damage. Flammable fluids that are leaking
or spilled onto hot surfaces or onto electrical components can
cause fire.
Inspect for and remove all flammable materials such as spilled
fuel and oil, and debris from machine. Do not allow any
flammable materials to accumulate on machine.
Always observe the following:
•
Add fuel, oil, antifreeze and hydraulic fluid to machine only
in a well ventilated area. Machine must be parked with
controls, lights and switches turned "OFF". Engine must be
"OFF" and any flames, glowing embers, auxiliary heating
units or spark causing equipment must be extinguished, or
turned "OFF" and kept well clear of machine.
•
Dust that is generated from repairing or grinding
nonmetallic hoods or nonmetallic fenders can be toxic,
flammable and explosive. Repair these components in a
well ventilated area away from flames or sparks and wear
dust mask when grinding painted parts.
Maintenance
The machine and some attachments have components that are
at high temperatures under normal operating conditions. The
primary source of high temperatures are the engine and exhaust
system. If damaged or incorrectly maintained, the electrical
system can be a source of arcs or sparks.
Flammable debris (leaves, straw, etc.) must be removed
regularly. If flammable debris is allowed to accumulate, it can
cause a fire hazard. Clean machine often to avoid this
accumulation. Flammable debris in an engine compartment is a
potential fire hazard.
The operator's area, engine compartment and engine cooling
system should be inspected every day and cleaned. This is
necessary to prevent fire hazards and overheating.
Operation
Do not use machine where exhaust, arcs, sparks or hot
components can contact flammable material, explosive dust or
gases.
Do not operate machine near any flame.
Exhaust shields (if equipped) protect hot exhaust components
from oil spray or fuel spray in case of a break in a line, hose, or
seal. Exhaust shields must be correctly installed.
HDO1015I
Figure 8
Figure 9
FG018458
Summary of Contents for DX225LC-3
Page 4: ......
Page 6: ......
Page 9: ...1Safety ...
Page 10: ......
Page 12: ...SP002322 Track Excavator Maintenance Safety Page 2 MEMO ...
Page 14: ...SP002322 Track Excavator Maintenance Safety Page 4 MEMO ...
Page 77: ...1Specifications ...
Page 78: ......
Page 80: ...SP002491 Specifications for DX225LC 3 Page 2 MEMO ...
Page 82: ...SP002491 Specifications for DX225LC 3 Page 4 MEMO ...
Page 84: ...SP002491 Specifications for DX225LC 3 Page 6 ...
Page 106: ...SP002491 Specifications for DX225LC 3 Page 28 ...
Page 107: ...1General Maintenance ...
Page 108: ......
Page 110: ...SP002454 General Maintenance Instructions Page 2 MEMO ...
Page 112: ...SP002454 General Maintenance Instructions Page 4 MEMO ...
Page 128: ...SP002454 General Maintenance Instructions Page 20 ...
Page 129: ...SP002404 Page 1 Standard Torques SP002404 STANDARD TORQUESSP002404 Standard Torques Edition 2 ...
Page 130: ...SP002404 Standard Torques Page 2 MEMO ...
Page 132: ...SP002404 Standard Torques Page 4 MEMO ...
Page 145: ...1Upper Structure ...
Page 146: ......
Page 147: ...SP002324 Page 1 Cabin SP002324 CABIN SP002324 Cabin Edition 3 ...
Page 148: ...SP002324 Cabin Page 2 MEMO ...
Page 150: ...SP002324 Cabin Page 4 MEMO ...
Page 161: ...SP002492 Page 1 Counterweight SP002492 COUNTERWEIGHT SP002492 Counterweight Edition 1 ...
Page 162: ...SP002492 Counterweight Page 2 MEMO ...
Page 164: ...SP002492 Counterweight Page 4 MEMO ...
Page 170: ...SP002492 Counterweight Page 10 ...
Page 171: ...SP002493 Page 1 Fuel Tank SP002493 FUEL TANK SP002493 Fuel Tank Edition 1 ...
Page 172: ...SP002493 Fuel Tank Page 2 MEMO ...
Page 174: ...SP002493 Fuel Tank Page 4 MEMO ...
Page 186: ...SP002493 Fuel Tank Page 16 ...
Page 188: ...SP002534 Fuel Transfer Pump Option Page 2 MEMO ...
Page 190: ...SP002534 Fuel Transfer Pump Option Page 4 MEMO ...
Page 196: ...SP002534 Fuel Transfer Pump Option Page 10 ...
Page 197: ...SP002329 Page 1 Swing Bearing SP002329 SWING BEARING SP002329 Swing Bearing Edition 2 ...
Page 198: ...SP002329 Swing Bearing Page 2 MEMO ...
Page 200: ...SP002329 Swing Bearing Page 4 MEMO ...
Page 206: ...SP002329 Swing Bearing Page 10 ...
Page 207: ...1Lower Structure and Chassis ...
Page 208: ......
Page 209: ...SP002494 Page 1 Track Assembly SP002494 TRACK ASSEMBLY SP002494 Track Assembly Edition 1 ...
Page 210: ...SP002494 Track Assembly Page 2 MEMO ...
Page 212: ...SP002494 Track Assembly Page 4 MEMO ...
Page 218: ...SP002494 Track Assembly Page 10 Track Shoe 8 9 10 11 2 7 2 7 FG023178 1 3 6 4 5 Figure 4 ...
Page 229: ...SP002494 Page 21 Track Assembly ...
Page 240: ...SP002494 Track Assembly Page 32 ...
Page 241: ...1Engine and Drivetrain ...
Page 242: ......
Page 244: ...SP002328 Engine Coolant Heater Option Page 2 MEMO ...
Page 246: ...SP002328 Engine Coolant Heater Option Page 4 MEMO ...
Page 260: ...SP002328 Engine Coolant Heater Option Page 18 ...
Page 262: ...SP002495 Drive Coupling Main Pump Page 2 MEMO ...
Page 264: ...SP002495 Drive Coupling Main Pump Page 4 MEMO ...
Page 271: ...1Hydraulics ...
Page 272: ......
Page 274: ...SP002535 Hydraulic System Troubleshooting Testing and Adjustment Page 2 MEMO ...
Page 306: ...SP002535 Hydraulic System Troubleshooting Testing and Adjustment Page 34 ...
Page 307: ...SP002455 Page 1 Accumulator SP002455 ACCUMULATOR SP002455 Accumulator Edition 1 ...
Page 308: ...SP002455 Accumulator Page 2 MEMO ...
Page 310: ...SP002455 Accumulator Page 4 MEMO ...
Page 316: ...SP002456 Center Joint Swivel Page 2 MEMO ...
Page 318: ...SP002456 Center Joint Swivel Page 4 MEMO ...
Page 320: ...SP002456 Center Joint Swivel Page 6 ...
Page 329: ...SP002497 Page 1 Cylinders SP002497 CYLINDERS SP002497 Cylinders Edition 1 ...
Page 330: ...SP002497 Cylinders Page 2 MEMO ...
Page 332: ...SP002497 Cylinders Page 4 MEMO ...
Page 368: ...SP002497 Cylinders Page 40 ...
Page 369: ...SP002498 Page 1 Swing Device SP002498 SWING DEVICE SP002498 Swing Device Edition 1 ...
Page 370: ...SP002498 Swing Device Page 2 MEMO ...
Page 372: ...SP002498 Swing Device Page 4 MEMO ...
Page 418: ...SP002498 Swing Device Page 50 ...
Page 419: ...SP002499 Page 1 Travel Device SP002499 TRAVEL DEVICE SP002499 Travel Device Edition 1 ...
Page 420: ...SP002499 Travel Device Page 2 MEMO ...
Page 422: ...SP002499 Travel Device Page 4 MEMO ...
Page 440: ...SP002499 Travel Device Page 22 External Specifications Diagrams Figure 14 ...
Page 441: ...SP002499 Page 23 Travel Device Basic Structure and Diagrams Assembly Cross Section Figure 15 ...
Page 477: ...SP002502 Page 1 Main Pump SP002502 MAIN PUMP SP002502 Main Pump Edition 1 ...
Page 478: ...SP002502 Main Pump Page 2 MEMO ...
Page 480: ...SP002502 Main Pump Page 4 MEMO ...
Page 496: ...SP002502 Main Pump Page 20 ...
Page 497: ...SP002503 Page 1 PTO Server SP002503 PTO SERVER SP002503 PTO Server Edition 1 ...
Page 498: ...SP002503 PTO Server Page 2 MEMO ...
Page 500: ...SP002503 PTO Server Page 4 MEMO ...
Page 508: ...SP002503 PTO Server Page 12 ...
Page 509: ...SP002500 Page 1 Gear Pump SP002500 GEAR PUMP SP002500 Gear Pump Edition 1 ...
Page 510: ...SP002500 Gear Pump Page 2 MEMO ...
Page 512: ...SP002500 Gear Pump Page 4 MEMO ...
Page 520: ...SP002500 Gear Pump Page 12 ...
Page 522: ...SP002403 Main Control Valve Page 2 MEMO ...
Page 524: ...SP002403 Main Control Valve Page 4 MEMO ...
Page 531: ...SP002403 Page 11 Main Control Valve ...
Page 557: ...SP002403 Page 37 Main Control Valve ...
Page 590: ...SP002403 Main Control Valve Page 70 ...
Page 592: ...SP002395 Remote Control Valve Work Lever Joystick Page 2 MEMO ...
Page 594: ...SP002395 Remote Control Valve Work Lever Joystick Page 4 MEMO ...
Page 596: ...SP002395 Remote Control Valve Work Lever Joystick Page 6 ...
Page 614: ...SP002381 Travel Control Valve with Damper Page 2 MEMO ...
Page 616: ...SP002381 Travel Control Valve with Damper Page 4 MEMO ...
Page 622: ...SP002381 Travel Control Valve with Damper Page 10 Parts List Figure 3 ...
Page 640: ...SP002381 Travel Control Valve with Damper Page 28 ...
Page 642: ...SP002406 Solenoid Valve Assembly Page 2 MEMO ...
Page 644: ...SP002406 Solenoid Valve Assembly Page 4 MEMO ...
Page 652: ...SP002406 Solenoid Valve Assembly Page 12 ...
Page 654: ...SP002458 Breaker EPPR Valve Option Page 2 MEMO ...
Page 656: ...SP002458 Breaker EPPR Valve Option Page 4 MEMO ...
Page 665: ...SP002529 Page 1 Dozer Valve SP002529 DOZER VALVE SP002529 3Dozer Valve Edition 1 ...
Page 666: ...SP002529 Dozer Valve Page 2 MEMO ...
Page 668: ...SP002529 Dozer Valve Page 4 MEMO ...
Page 680: ...SP002507 Hydraulic Schematic DX225LC 3 Page 2 MEMO ...
Page 682: ...SP002507 Hydraulic Schematic DX225LC 3 Page 4 MEMO ...
Page 684: ...SP002507 Hydraulic Schematic DX225LC 3 Page 6 ...
Page 686: ......
Page 687: ...1Electrical System ...
Page 688: ......
Page 690: ...SP002337 Electrical System Page 2 MEMO ...
Page 694: ...SP002337 Electrical System Page 6 ...
Page 697: ...SP002337 Page 9 Electrical System ...
Page 711: ...SP002337 Page 23 Electrical System ...
Page 779: ...SP002337 Page 91 Electrical System ...
Page 839: ...SP002337 Page 151 Electrical System ...
Page 844: ...SP002337 Electrical System Page 156 ...
Page 846: ...SP002508 Electrical Schematic Page 2 MEMO ...
Page 848: ...SP002508 Electrical Schematic Page 4 MEMO ...
Page 850: ...SP002508 Electrical Schematic Page 6 ...
Page 852: ......
Page 853: ...1Attachments ...
Page 854: ......
Page 855: ...SP002505 Page 1 Boom and Arm SP002505 BOOM AND ARM SP002505 Boom and Arm Edition 1 ...
Page 856: ...SP002505 Boom and Arm Page 2 MEMO ...
Page 858: ...SP002505 Boom and Arm Page 4 MEMO ...
Page 867: ...SP002506 Page 1 Bucket SP002506 BUCKET SP002506 1Bucket Edition 1 ...
Page 868: ...SP002506 Bucket Page 2 MEMO ...
Page 870: ...SP002506 Bucket Page 4 MEMO ...
Page 878: ...SP002506 Bucket Page 12 ...