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Dongfang Motor DF150GKA, Assembly Instructions Manual, Page: 4 / 28

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Dongfang Motor DF150GKA Assembly Instructions Manual Download Page 4

Before the assembly

1、Take the carton and accessorries off. Raise the chasis about 500mm(20 inch)

Step 1:  Rear Shock

3. Place that bolt into the fixture and fasten the nut.

1. Screw off the bolts of the shock fixture from the rear axle bracket.

2、Prepare the battery with the instruction .

2. Raise the chasis then circle the shock to the fixture make the shock end into the fixture.

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Summary of Contents for DF150GKA

Page 1: ... 6 Foam Padding Long 2 21 Roll Bar 1 7 Foam Padding short 2 22 Dust Cover 4 8 Rearview Mirror 1 23 Battery 1 9 Seat 2 24 Elctrical Cover 1 10 Top Lights 1 25 Rear Carrier 1 11 Ruber Cover 4 26 Spare Tire optional 1 12 Steering Rod 2 13 Front Fender 1 14 Rear Fender 1 15 Fuel Tank 1只 DF150GKA Assembling Instruction Please check the parts with the Go Kart with the list below If you find anything mis...

Page 2: ...10 4 3 Hex Flange Bolt 8 50 6 4 Hex Flange Bolt 8 16 10 5 Joint bolt 4 6 Hex Flange Bolt 8 12 2 7 Hex Flange Bolt 8 20 4 8 Hex Flange Bolt 10 80 2 9 Flange Lock Nuts M8 4 10 Hex socketed 6 80 2 11 Customized Washer 4 12 Wahser 8 5 24 2 4 13 Hub Nut Optional 2 F a m i l y G o K a r t s c o m ...

Page 3: ...F a m i l y G o K a r t s c o m ...

Page 4: ...1 Rear Shock 3 Place that bolt into the fixture and fasten the nut 1 Screw off the bolts of the shock fixture from the rear axle bracket 2 Prepare the battery with the instruction 2 Raise the chasis then circle the shock to the fixture make the shock end into the fixture F a m i l y G o K a r t s c o m ...

Page 5: ... the bolt from right side and fasten with the nut 2 Put the hinge with the 2 steel dust cover into the connection of the frame 1 Take the bolt off from the hinge Step 2 The Hinge F a m i l y G o K a r t s c o m ...

Page 6: ...olts from the ends 2 Circle the arm to the fixture of the chasis You may modify position right same with a screw driver 3 Fasten with the bolts and nuts Please kindly note the bolts remain the same direction Step 3 Fron Lower Swing Arm F a m i l y G o K a r t s c o m ...

Page 7: ...w off the bolts from the fixture on the frame 2 Raise the shock across the upper swing arm fix the top end of the shock to that fixture 3 Place the bolt back with a same direction then fasten the nut F a m i l y G o K a r t s c o m ...

Page 8: ... way Step 5 The Steering Angel 1 Take the pin and the slotted nut off from the front arm 2 Place the joint ball into the hole of the steering angel 3 Fasten the slotted nut and make the pin curved as anchor shaded F a m i l y G o K a r t s c o m ...

Page 9: ... the ball joint to the rod to the most take the slotted nut pin and washer off Step 6 the Steering Rod 4 You may assemble the other angel in a same way 3 Circle the ball to the hole in the steering angel place the spring washer and fasten the slotted nut Insert the pin and make it to Anchor shape F a m i l y G o K a r t s c o m ...

Page 10: ... various Steel rims or Aluminum 2 Check for the front wheels with marked 21X7 10 and place the air valve outside and the arrows forward Step 7 the Front Wheels 1 Screw off the nust from the hub 3 Place the wheels on and fasten the four nuts Place on the dust cover F a m i l y G o K a r t s c o m ...

Page 11: ... lefe side of the head frame 2 Place the steering wheel with fixture to the frame as instruced in attached Picture and fasten the two bolts 2 Fasten the screw that screw off before 1 拆下车体上的螺栓 如下图 Step 8 The Instrument cover F a m i l y G o K a r t s c o m ...

Page 12: ...Step 10 The Battery 1 SWITCH OFF THE KEY Screw off the bolts of the bettery fixture 2 Place the battery to the fixture and fasten F a m i l y G o K a r t s c o m ...

Page 13: ... no green to the negative pole Marked 2 Fasten the rear fender with 2 hex flange bolt M8X16 to the rear frame beside the fuel tank while the red wire to the positive pole Marked Step 11 Rear Fender 1 Re check the fender It s the right rear fender as attached F a m i l y G o K a r t s c o m ...

Page 14: ...slotted nut and washer from the rear axle 2 Choose the wheel with mark 22 10 10 and make the air valve outside and stamped arrow forward 3 Put the right wheel the spring washer and slotted nut on and fasten it well F a m i l y G o K a r t s c o m ...

Page 15: ...ert the pin and make it as a anchor shape 5 Put one dust cover chromed or rubber on 1 Choose the right fender The below fender is the front right fender 2 Choose 2 PC M8X16 hex bolts and fasten the fender bracket to the frame inside of the wheel F a m i l y G o K a r t s c o m ...

Page 16: ...ck and screw off the bolts from the end of the tracks 1 2 Put on the seat and pull to make the buttom angel to the fixture of the frame Pic 1 make the hold of the track the right place with the hold in the frame pic 2 and fasten with that bolts 1 The Driver s Seat 3 You may fix another front fender in a same way Step 14 The Seat F a m i l y G o K a r t s c o m ...

Page 17: ...w off the nuts and washer from the end of the belt and fix the end to the frame 2 The Passenger s seat Screw off 2 bolt from the passenger s seat and put the seat on the frame Maket the seat right place to keep the hole right same with the hole in the frame and screw on to fasten the seat F a m i l y G o K a r t s c o m ...

Page 18: ...ip the seat belt in a same way for a second belt 1 You may place the electrical parts cover with the slot left to cover the electrical parts Step 16 The electrical parts Cover 2 Place 2 PC hex socketed bolt 6X80 through the cover to the frame and fasten them F a m i l y G o K a r t s c o m ...

Page 19: ...he fuel Tank 2 Place the washer 8 5 24 2 on the coner of the fuel tank then screw on with the bolt 8 20 Step 17 The rear carrier Fasten the rear carrier basket to the frame with 2 M8X12 bolts 1 Place the tank on the frame with the switch left F a m i l y G o K a r t s c o m ...

Page 20: ... the frame with the RH screwed end in the frame 3 The left roll bar 1 Take off the plastic cover of the roll bar and put on the foam padding The longer foam should be in the front Step 19 The roll bar F a m i l y G o K a r t s c o m ...

Page 21: ...her and flange nut to that bolt and screw on Do not fasten it 4 The Top roll bar Place the top roll bar Three angeled to the middle of the left roll bar 3 1 Place the left roll bar to the back fixture and keep the front end to the joint bolt Screw the middle of the joint bolt 2 3 circles with the spanner F a m i l y G o K a r t s c o m ...

Page 22: ...l bar to the top roll bar as below picture 6 Fix the top roll bar 5 The right roll bar 6 1 Take 2 PC of 8X50 hex flange bolt and R washer out and R washer face out Insert this bolts to the top roll bar toward and place another washer on it Screw on another flange nut but not fasten it F a m i l y G o K a r t s c o m ...

Page 23: ...e and slightly 6 2 Take one M8X50 bolt with two customized wahser beside the Top Roll bar as the picture below Swing up the top roll bar and screw up slightly to the bolt beside the top roll bar 7 2 Fasten the bolt at the end of the roll bar F a m i l y G o K a r t s c o m ...

Page 24: ...flange nuts firstly Insert the screw driver into the sparetire bracket fixture and make the hold in right same place Place the bolt from outside to inside through the hole and fasten with the hex nut Step 20 the Sparetire Bracket 7 3 Fasten that 2 bolts of the top roll bar and roll bar Fasten the Top roll bar with the bolts at the end of it F a m i l y G o K a r t s c o m ...

Page 25: ... of the sparetire spracket with the buckle Step 21 The Sparetire If needed 1 Place the sparetire on the bracket with the bolts through 2 Take the hub nuts out and fasten the sparetire F a m i l y G o K a r t s c o m ...

Page 26: ...e front foam padding with the longger square canvas while shorter one in the rear You may tie it well at both ends after sticker 2 The Top Canvas 2 1 Place the Top Canvas on the top of the roll bar keep the end without bands backward F a m i l y G o K a r t s c o m ...

Page 27: ...ide with Nylon lock forward This corner would be the top side The lock of mesh canvas The lock of Top Canvas 3 2 Hang up the mesh canvas right to the top canvas Firstly make the bands suround the roll bar and trough the lock of mesh canvas and Top canvas finally stick it backside F a m i l y G o K a r t s c o m ...

Page 28: ...Suggest Order the professional machnic do this for you 3 3 Fasten the bands suround the roll bar Step 23 The wheels Alignment F a m i l y G o K a r t s c o m ...

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