Dongcheng DSM05-180 Operation Instructions Manual Download Page 4

capacity  rating  of  your  power  tool.

 

Incorrectly  sized  accessories  cannot  be 

adequately guarded or controlled. 

f) 

Threaded mounting of accessories must match the grinder spindle thread. For 

accessories mounted by flanges, the arbour hole of the accessory must fit the 

locating  diameter  of  the  flange.

 

Accessories  that  do  not  match  the  mounting 

hardware of the power tool will run out of balance, vibrate excessively and may 

cause loss of control. 

g)  Do  not  use  a  damaged  accessory.  Before  each  use,  inspect  the  accessory 

such as abrasive wheels for chips and cracks, backing pad for cracks, tear or 

excess wear, wire brush for loose or cracked wires. If power tool or accessory 

is  dropped,  inspect  for  damage  or  install  an  undamaged  accessory.  After 

inspecting and installing an accessory, position yourself and bystanders away 

from  the plane  of  the  rotating accessory  and  run  the  power tool at maximum 

no-load speed for one minute.

 

Damaged accessories will normally break apart 

during this test time.

 

 

h)  Wear  personal  protective  equipment.  Depending  on  application,  use  a  face 

shield,  safety  goggles  or  safety  glasses.  As  appropriate,  wear  dust  mask, 

hearing  protectors,  gloves  and  workshop  apron  capable  of  stopping  small 

abrasive  or  work  piece  fragments.

 

The  eye  protection  must  be  capable  of 

stopping  flying  debris  generated  by  various  operations.  The  dust  mask  or 

respirator must  be  capable of  filtrating  particles  generated by  your  operation. 

Prolonged exposure to high intensity noise may cause hearing loss.   

i) 

Keep bystanders a safe distance away from work area. Anyone entering the 

work area must wear personal protective equipment.

 

Fragments of workpiece 

or  of  a  broken  accessory  may  fly  away  and  cause  injury  beyond  immediate 

area of operation.   

j) 

Hold the power tool by insulated gripping surfaces only, when performing an 

operation  where  the  cutting  accessory  may  contact  hidden  wiring  or  its  own 

cord.

 

Cutting accessory contacting a "live" wire may make exposed metal parts 

of the power tool "live" and could give the operator an electric shock. 

k)  Position the cord clear of the spinning accessory.

 

If you lose control, the cord 

may be cut or snagged and your hand or arm may be pulled into the spinning 

accessory. 

l) 

Never  lay  the  power  tool  down  until  the  accessory  has  come  to  a  complete 

stop.

 

The spinning accessory may grab the surface and pull the power tool out 

of your control. 

m)  Do  not  run  the  power  tool  while  carrying  it  at  your  side.  Accidental  contact 

with  the  spinning  accessory  could  snag  your  clothing,  pulling  the  accessory 

into your body. 

n) 

Regularly clean the power tool’s air vents. The motor’s fan will draw the dust 

inside  the  housing  and  excessive  accumulation  of  powdered  metal  may 

cause electrical hazards. 

o)  Do not operate the power tool near flammable materials.

 

Sparks could ignite 

these materials. 

p)  Do  not  use  accessories  that  require  liquid  coolants.

 

Using  water  or  other 

liquid coolants may result in electrocution or shock. 

 
Further safety instructions for all operations 

Kickback and Related Warnings 

Kickback  is  a  sudden  reaction  to  a  pinched  or  snagged  rotating  wheel,  backing 

pad, brush or any other accessory. Pinching or snagging causes rapid stalling of 

the  rotating  accessory  which  in  turn  causes  the  uncontrolled  power  tool  to  be 

forced  in  the  direction  opposite  of  the  accessory

’s  rotation  at  the  point  of  the 

binding. 

For  example,  if an  abrasive  wheel  is  snagged  or  pinched by  the  workpiece,  the 

edge of the wheel that is entering into the pinch point can dig into the surface of 

the material causing the wheel to climb out or kick out. The wheel may either jump 

toward  or  away  from  the  operator,  depending  on  direction  of  the  wheel

’s 

movement at the point of pinching. Abrasive wheels may also break under these 

conditions. 

Kickback is the result of power tool misuse and/or incorrect operating procedures 

or conditions and can be avoided by taking proper precautions as given below. 

a)  Maintain a firm grip on the power tool and position your body and arm to allow 

you  to  resist  kickback  forces.  Always  use  auxiliary  handle,  if  provided,  for 

                                                     

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Summary of Contents for DSM05-180

Page 1: ...Edition 3 Oct 2016 Read through carefully and understand these instructions before use ...

Page 2: ...c shock 9 If operating a power in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock NOTE The term residual current device RCD may be replaced by the term ground fault circuit interrupter GFCI or earth leakage circuit breaker ELCB Personal Safety 10 Stay alert watch what you are doing and use common sense when operatin...

Page 3: ...E WARNING Before connecting the machine to a power source receptacle outlet etc be sure the voltage supplied is the same as that specified on the nameplate of the machine A power source with voltage greater than that specified for the machine can result in SERIOUS INJURY to the user as well as damage to the machine If in doubt DO NOT PLUG IN THE MACHINE Using a power source with voltage less than ...

Page 4: ...ire may make exposed metal parts of the power tool live and could give the operator an electric shock k Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory l Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull...

Page 5: ... amount of wheel is exposed towards the operator The guard helps to protect operator from broken wheel fragments and accidental contact with wheel and sparks that could ignite clothing d Wheels must be used only for recommended applications For example do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral grinding side forces applied to these wheels may ca...

Page 6: ...may be damaged Press the spindle lock to prevent spindle rotation when installing or removing accessories e g depressed center wheel Fig 4 Switch Operation CAUTION Before plugging in the tool always check to see that the switch trigger actuates properly To start the tool simply pull the switch trigger Release the switch trigger to stop For continuous operation pull the switch trigger and then push...

Page 7: ...nspecting and Replacing Carbon Brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Fig 8 Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only identical carbon brushes Use a screwdriver to remove the motor housing covers Take out the worn carbon brushes insert the new ones and s...

Page 8: ...r Cap 12 Deep Groove Ball Bearing 42 Carbon Brush Holder 13 Bearing Retainer 43 Pan Head Tapping Screw 14 Pan Head Screw with Spring Washer 44 Carbon Brush 15 Driven Spiral Bevel Gear 45 Left half Brush Holder Cap 16 Deep Groove Ball Bearing 46 Pan Head Tapping Screw 17 Auxiliary Handle 47 Pan Head Tapping Screw 18 Pan Head Tapping Screw 48 Right half Handle 19 Lock Pin 49 Switch 20 Auto lock Spri...

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