DONATONI JET FRAME 625 2.0 Use And Maintenance Manual Download Page 1

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SECTION A

Use and maintenance manual

Rev. 0.0

JET/SPIN FRAME 625 2.0

TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Summary of Contents for JET FRAME 625 2.0

Page 1: ...SECTION A Use and maintenance manual Rev 0 0 JET SPIN FRAME 625 2 0 TRANSLATION OF THE ORIGINAL INSTRUCTIONS...

Page 2: ...ANUAL ARE RESERVED BY DONATONI MACCHINE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE TOTAL OR PARTIAL PUBLICATION DISTRIBUTION REPRODUCTION OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBI...

Page 3: ...TO DONATONI MACCHINE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WR...

Page 4: ...UM JET SPIN 625 v2 0_0 0_en Date 29 11 19 Much attention has been paid to ensure that the information contained in this manual can be easily understood by the final user Any errors omissions and or i...

Page 5: ...OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page 5of 106 List of updates Rev Description Approved by Date Page...

Page 6: ...AL PROTECTIVE EQUIPMENT 23 3 5 1 DANGER AREA 23 3 5 2 WORKSTATION 25 SAFETY DEVICES 25 3 6 1 ELECTRIC LOCK 26 3 6 2 FRONT PROTECTION BARRIER 27 3 6 3 EMERGENCY STOP PUSH BUTTON 28 3 6 4 OPERATING MODE...

Page 7: ...STMENT 75 CHANGING THE DISC 76 MAINTENANCE 79 MAINTENANCE GENERAL INDICATIONS 79 INDICATIONS FOR ELECTRICAL MAINTENANCE 80 SUMMARY TABLE OF THE MAINTENANCE OPERATIONS 81 ROUTINE MAINTENANCE 83 8 4 1 R...

Page 8: ...HYDRAULIC PUMP VACUUM PUMP 56 FIG 19 Main switch of the electrical panel 57 FIG 20 Main components 61 FIG 21 Fixed extension 62 FIG 22 Extension that can be moved using an overhead crane 63 FIG 23 Ex...

Page 9: ...TO DONATONI MACCHINE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WR...

Page 10: ...se of the machine will relieve the Manufacturer from any injury caused to persons or animals DONATONI MACCHINE SRL is in any case available to ensure prompt and accurate technical assistance for the b...

Page 11: ...roduct including improper behaviour and the associated obligations and prohibitions are highlighted in BOLD CAPITAL LETTERS The following symbols are used in this instruction manual DANGER Indicates a...

Page 12: ...FACTURER S IDENTIFICATION DATA DONATONI MACCHINE SRL Via Napoleone 14 37015 SANT AMBROGIO DI VALPOLICELLA VR ITALY Switchboard Tel 39 045 686 25 48 info donatonimacchine eu Assistance Tel 39 045 686 2...

Page 13: ...ONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page 13of 106 2 2 1 ID...

Page 14: ...ent descent stroke mm 450 450 C axis disc support head rotation degrees 5 365 5 365 A axis disc support head inclination degrees 0 90 0 90 X axis carriage speed m min 0 40 0 40 Y axis bridge speed m m...

Page 15: ...T OF DONATONI MACCHINE S R L Page 15of 106 DANGER Use only balanced tools according to ISO 1940 1 with class G 1 WARNING Carefully read the other sections of the manual regarding the specifications no...

Page 16: ...Tel 39 045 686 28 99 service donatonimacchine eu In the case of faults or malfunctions that cannot be corrected the user can contact the manufacturer directly or the branch office of the dealer where...

Page 17: ...rator in compliance with the legislation in force in the country of use who has been authorised only to switch on use switch off and clean the machine only when it is switched off and with emergency m...

Page 18: ...cking the correct execution by the workers and exercising a functional power of initiative MANUFACTURER S TECHNICIAN A qualified technician made available by the manufacturer and or authorized dealer...

Page 19: ...g to use the machine and any related equipment WARNING the safety indication and hazard pictograms must be checked and maintained in a perfect condition to ensure that they are visible to anyone prepa...

Page 20: ...death or long term illnesses Failure to observe the work procedures operating modes and maintenance procedures as well as improper use of the machine can give rise to the risk of injury for the opera...

Page 21: ...ection or machine control device wherever located inefficient is absolutely forbidden risk of death or long term injury If situations of immediate danger or anomalous operation occur the operator must...

Page 22: ...NT OF DONATONI MACCHINE S R L INTENDED USE The JET SPIN cutting centre is a numerically controlled machine with 5 controlled and interpolated single tool axes designed for cutting and shaping marble g...

Page 23: ...or each type of machine Wearing safety goggles PPE for noise protection and safety gloves is recommended Wearing clothing appropriate to the working environment and hair nets is also recommended Parti...

Page 24: ...then the first time the button is pressed the safety conditions specified below are set and when the button is pressed for the second time the electric lock is unlocked allowing access to the danger a...

Page 25: ...S R L Page 25of 106 3 5 2 WORKSTATION The machine must be used exclusively by a single person The only permitted posture for the operator is a standing position close to the machine as shown in FIG 5...

Page 26: ...n located on the electric lock see FIG 6 Ref A This operation immediately stops in phase the machine and the current processing cycle if any If an automatic or semi automatic work cycle is running the...

Page 27: ...les without any risk of serious injuries even permanent for the operator or for other people risk of death included The front protection barrier with manual opening consists of two sliding aluminium s...

Page 28: ...als or equipment press the emergency stop button on the operator panel see FIG 5 and FIG 8 Pressing the button 1 immediately stops the axes 2 stops the spindle 3 disables accessory commands such as co...

Page 29: ...ting modes light signal The machine is equipped with a light signal that indicates the different operating modes of the machine Flashing green sector at least one machine axis moving with machine in w...

Page 30: ...OTAL OR PARTIAL PUBLICATION DISTRIBUTION REPRODUCTION OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L SAFETY PICTOGRAMS FIG 10 shows...

Page 31: ...CURRENT REGULATIONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page 3...

Page 32: ...INE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE TOTAL OR PARTIAL PUBLICATION DISTRIBUTION REPRODUCTION OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF D...

Page 33: ...TIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page 33of 106 3 Cutting tool maintenance 4 Danger of hand crushing 5 Danger of crus...

Page 34: ...ED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L SPARE PARTS OF SAFETY DEVICES In case of damage or wear of the safety devices listed below it is compulsory to ask the manufacturer to replace...

Page 35: ...maintenance work at least 10 min after having switched off the machine to allow the residual electrical energy in the inverter to be discharged and only after the pressure in the hydraulic and pneumat...

Page 36: ...gy in the inverter to be discharged Perform the tool change operations with the emergency stop push button pressed Observe all the instructions on the machine and in this manual Do not neutralize remo...

Page 37: ...CONSENT OF DONATONI MACCHINE S R L Page 37of 106 Type or group Lifecycle Risk source Potential consequences Safety measures Required PPE mandatory Hazard of a chemical nature Installation Production...

Page 38: ...Instructions Deposit on the floor of tool coolant water mixed with dust of the material waste pieces of the material machined finished product pieces of slabs and various tools the machine is equipped...

Page 39: ...lder heads when replacing them Possibility of the operator knocking his head against the machine bridge Use the recommended personal protective equipment Work in safety in compliance with the rules li...

Page 40: ...oggles and visor Earplugs and earmuffs Causes Instructions Tool breakage caused by tool not intact tool not balanced diamond discs tool not suitable for the type of material to work tool not suitable...

Page 41: ...h Breakage of material caused by Vibrations induced by the tool Tool not suitable for the type of material to work Tool not suitable for the type of machining operation Check the tool before starting...

Page 42: ...ioned correctly Before starting the operations in work mode check that the mobile protective cover is positioned correctly If the fixed cover is not positioned correctly in the event of a breakage the...

Page 43: ...obstacles while being handled Breakage of slabs of material while lifting or horizontal positioning It is obligatory for the material loading and unloading operations to be carried out by a single op...

Page 44: ...no one in the vicinity of the tilting bench Before handling check that the centre of gravity of the load is on the lifting axis in order to prevent lateral imbalances The material must be placed on th...

Page 45: ...chapters 3 5 1 1 ACCESSING THE DANGER AREA 7 5 1 ACCESS TO THE DANGER AREA MODE and press the emergency stop push button Before starting any maintenance operation including cleaning the danger area t...

Page 46: ...g all phases of lifting and handling the machine Incorrect handling of the machine may compromise its proper functioning and or create dangerous situations The machine must be unloaded and handled usi...

Page 47: ...OTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page 47of 106 WEIGHT OF THE COMPONENTS 5 3 1 JET FRAME JET FRAME 7000 Kg...

Page 48: ...IAL PUBLICATION DISTRIBUTION REPRODUCTION OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L 5 3 2 SPIN FRAME SPIN FRAME 5500 Kg FIG 14...

Page 49: ...per erroneous or unreasonable anchoring and or gripping operations relieve the Manufacturer from all responsibility The Manufacturer also reserves the right not to guarantee the machine if it is damag...

Page 50: ...HE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L MACHINE ARRANGEMENT FIG 15 Machine arrangement THE MACHINE MUST BE LEANING AGAINST THE WALL OF THE FACT...

Page 51: ...n of the foundations using the foundation drawings already owned by the purchaser 7 During the installation the presence of the person responsible and the personnel assigned to the use and maintenance...

Page 52: ...heck that all the components are present and that they have not been damaged or tampered with If this has occurred inform the DONATONI MACCHINE S R L technical support service The customer must prepar...

Page 53: ...ble laws in the country of use Before connecting the machine to the mains it is necessary to Check the values of the mains voltage and frequency Check the efficiency of the ground system to the curren...

Page 54: ...ize 25 m internal cooling circuit The connection consists of connecting the water mains to pneumatically piloted control valve of the machine system supplied by the manufacturer It is necessary to pla...

Page 55: ...on has been carried out correctly When the machine has been connected to the various services and started see chapter 5 8 STARTING THE MACHINE FOR THE FIRST TIME installation is completed by making a...

Page 56: ...user s premises where it is reassembled and reconnected Before beginning the start up check that all the couplings have been connected and tightened correctly that all barriers and safety guards the e...

Page 57: ...ort intervals by activating the tilting bench using the hold to run control on the control panel or o Activate the vacuum pump at short intervals using the Vacuum pump command on the control panel con...

Page 58: ...trical panel and check that there is no voltage at the line terminals then invert the phases of the switch reconnect the wires in their positions and tighten the terminals Carry out the machine start...

Page 59: ...ON The machine in FIG 20 is composed of a bridge pos 1 consisting of a robust single beam steel structure which runs Y axis on lateral cross members pos 2 also made of steel fixed to the side walls of...

Page 60: ...erations can be provided on request Particular attention has been paid to accident prevention Safety devices such as the intrusion prevention barriers with safety gate make it possible to control the...

Page 61: ...NTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page 61of 106 MAIN COMPONENTS FIG 20 Main components 1 BRIDGE 2 SLIDING BEAMS 3 SPINDLE 4 TOOL HOLDER HEAD 5 CO...

Page 62: ...CONSENT OF DONATONI MACCHINE S R L BENCH EXTENSION The machine JET FRAME 625 is equipped with a bench extension whose purpose is to extend the area that can be used for positioning the workpiece The e...

Page 63: ...s 1 Harness the extension using the indicated anchorage points 2 slots on each of the long sides of the structure 2 Make sure that the lifting system is properly tensioned so that the weight of the st...

Page 64: ...ed at the central supporting element of the extension To lower the extension outside the work area proceed as follows 1 Use the hydraulic jack to raise the extension ensuring that the weight of the ex...

Page 65: ...integral part of the JET FRAME 625 cutting centres has been designed for the manual or automatic gripping and handling through software of the material positioned on the workbench Please refer to the...

Page 66: ...onsibility of the user The lighting must be diffused it must not create cones of shadow outside the machine nor should it produce dazzling or stroboscopic phenomena SOUND EMISSIONS The A weighted soun...

Page 67: ...NI MACCHINE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONS...

Page 68: ...DONATONI MACCHINE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE TOTAL OR PARTIAL PUBLICATION DISTRIBUTION REPRODUCTION OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITT...

Page 69: ...o have not been adequately trained who are not competent or who are not in good health conditions to use the machine Before getting ready to use the machine you must check that all the safety devices...

Page 70: ...out to work on the same or in its vicinity 7 2 1 ROLE OF THE DEPARTMENT MANAGER The person responsible must a Supervise the safety of the workers and make sure that the machine is used in compliance w...

Page 71: ...he pieces that can be processed DANGER It is absolutely forbidden to use tools whose dimensions exceed the maximum ones indicated by the manufacturer WARNING The machine stops when the electric spindl...

Page 72: ...CCHINE S R L WORKING PARAMETERS Indicative peripheral cutting speeds for diamond discs FIG 24 Plate of the working parameters ATTENTION the figures provided in the tables are subject to change accordi...

Page 73: ...take in work mode The latter must also monitor the machine to give the alarm and or press the emergency stop button in the event of accidents or dangerous situations DANGER Keep a safe distance from m...

Page 74: ...uipment Use of the machine with programmable logic control or under electromechanical control to obtain PROGRAMMED or UNPROGRAMMED operation but in any case with the front protection barrier closed co...

Page 75: ...ents to gradually reach the operating temperature thus avoiding situations of seizure and unwanted friction CUT MARKER LASER ADJUSTMENT DANGER Do not stare directly at the beam of the cut marker laser...

Page 76: ...ess to the danger area mode the operator must position the X and Y machine axes the carriage and bridge respectively at a convenient point for carrying out the operations Once positioning of the machi...

Page 77: ...cooling unit release the fast coupling pos D and then remove the cooling system pos E Remove the disc pos F N B the weight may vary depending on the machine model FIG 28 Disc removal Use the dedicated...

Page 78: ...sion used to supply the coolant water has a max lifetime of 1000 hours at a max rotational speed of 2000 rpm After this time under the above conditions the joint needs to be replaced ATTENTION Assembl...

Page 79: ...following procedure the operator maintenance technician must set up the machine in access to the danger area mode position the machine in the specific area press the emergency button on the control pa...

Page 80: ...nly original spare parts supplied by DONATONI MACCHINE SRL ATTENTION It is strictly forbidden to perform electro welding operations directly on the machine WARNING All the routine maintenance operatio...

Page 81: ...rs of work 7 Testing the operation mode light signal Routine 8 4 7 Every 300 hours of work 8 Greasing the MOVE system linear guides Routine 8 4 8 1 9 Greasing the Z axis lead screw bearing Routine 8 4...

Page 82: ...REGULATIONS THE TOTAL OR PARTIAL PUBLICATION DISTRIBUTION REPRODUCTION OR DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L At least ever...

Page 83: ...eople and property It is the responsibility of the purchaser to assess the wear and tear of the tools and to replace them when necessary To change the tool mounted on the spindle proceed as described...

Page 84: ...e accessing the machine See the manufacturer s user and maintenance manual Required PPE mandatory Cleaning the machine is indispensable for safe work and increases its life Always keep the following c...

Page 85: ...ea mode see chapter 7 5 1 ACCESS TO THE DANGER AREA MODE press the emergency stop button and check that the EMERGENCY ON message is displayed on the control panel monitor the red sector of the stack l...

Page 86: ...S Authorised person OPERATOR IN CHARGE Frequency Every week Safety requirements Carry out the operations with the machine switched off with no power supply and with the emergency stop button pressed A...

Page 87: ...maintenance manual Required PPE mandatory The maintenance of the vacuum pump depends on the level of cleanliness of the water in the water system It is the purchaser s responsibility to ensure that th...

Page 88: ...as described in chapter 7 5 1 ACCESS TO THE DANGER AREA MODE and verify that the orange sector of the light signal is on in flashing mode o Prepare the machine for operation in slow mode refer to sect...

Page 89: ...operation proceed as described in chapter 3 6 3 EMERGENCY STOP PUSH BUTTON 8 4 8 LUBRICATION ATTENTION When lubricating topping up oils and greases and maintaining the hydraulic circuits it is mandat...

Page 90: ...300 hours of work Safety requirements Carry out the operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having discon...

Page 91: ...pneumatic supply and with the emergency stop button pressed After having disconnected the power supply wait at least 10 minutes before accessing the machine See the manufacturer s user and maintenance...

Page 92: ...afety requirements Carry out the operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnected the power su...

Page 93: ...ork Safety requirements Carry out the operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnected the pow...

Page 94: ...G 39 that will grease the connected equipment according to the scheduled times The tank must be topped up with the necessary grease without exceeding the maximum level indicated At least every 500 hou...

Page 95: ...HINE S R L IN ACCORDANCE WITH CURRENT REGULATIONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF...

Page 96: ...onths Safety requirements Carry out the operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnected the p...

Page 97: ...ements Carry out the operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnected the power supply wait at...

Page 98: ...tes before accessing the machine See the manufacturer s user and maintenance manual Required PPE mandatory Check the state of wear of the oil hydraulic system pipes taking care to identify and locate...

Page 99: ...hours of work Safety requirements Carry out the operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnect...

Page 100: ...TAL MULTIS EP1 GREASE Quantity 1cm3 Frequency every 6 months 3 AUTOMATIC GREASING SYSTEM TOTAL MULTIS EP1 GREASE Automatic greasing Frequency for checking grease level every 500 hours of work 4 LINEAR...

Page 101: ...H CURRENT REGULATIONS THE PUBLICATION DISTRIBUTION REPRODUCTION OR TOTAL OR PARTIAL DISCLOSURE OF THE CONTENTS OF THIS MANUAL ARE PROHIBITED WITHOUT THE WRITTEN CONSENT OF DONATONI MACCHINE S R L Page...

Page 102: ...operations with the machine switched off with no power hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnected the power supply wait at least 10 minutes bef...

Page 103: ...2000 hours of work Safety requirements Before intervening to clean the filter depressurize the system using the shut off valve of the air unit then lock it with a padlock See the manufacturer s user...

Page 104: ...ower hydraulic and pneumatic supply and with the emergency stop button pressed After having disconnected the power supply wait at least 10 minutes before accessing the machine Required PPE mandatory A...

Page 105: ...s lubricants hydraulics and waste in general and dispose of them according to the laws in force in the country of use e Empty and store any harmful hazardous or polluting substances and dispose of the...

Page 106: ...tion Art 212649 USE AND MAINTENANCE MANUAL OF INVERTER FR E740 EC Z LASER instruction manual_ZM18 MANUAL OF LASER SERIES ZM18 NA4 IS VUOT OPERATION MANUAL FOR THE VACUUM PUMPS AND LIQUID RING COMPRESS...

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DONATONI JET FRAME 625 2.0, Use And Maintenance Manual

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