Donaldson PowerCore 4X4 XLC200K Installation & Service Instructions Manual Download Page 6

Air filter service life should be determined by measuring airflow restriction - not by visual 

inspection. Replace the filter only when the restriction level has reached the maximum 

recommended by the engine manufacturer or on a regular scheduled service.

SERVICE & MAINTENANCE INSTRUCTIONS

Please ensure that the engine is off before installation.

Remove product contents from packaging and inspect for any damage. Do not install if there is 

any product damage and contact Donaldson immediately.

1. Inspect service indicator

•  Visually inspect the ‘Service When Red’ gauge 

on the service indicator. When this section is 
completely red, it is time to change your air filter. 

 

 
Cleaning housing outlet clamp area with a damp 

cloth before loosening the clamp will reduce 

exposing the engine to contamination.

 

 

 

2. Removing the service cover and air filter element

•  Loosen clamp at engine intake and at the housing 

outlet.

•  Remove piping from the air housing outlet, cover 

piping with a clean cloth to stop contaminant 
getting through to the engine and adjust pipe to 
a 90-degree upwards angle for ease of cover and 
element removal.

•  Release the 2 cover latches, tilt service cover 

forward to remove from housing body and set 
aside.

•  Remove filter element from housing. After 

removing the filter, wipe the air cleaner housing 
interior and seal surface with a clean, damp cloth.

3.  Inspect wading plug

•  If wading plug is broken or missing, replace it. 

Summary of Contents for PowerCore 4X4 XLC200K

Page 1: ...ications without prior notice Do not make any system modifications or adjustments that would alter the original design Modifications may result in denial of warranty coverage Consult your Donaldson re...

Page 2: ...l is used whenever there is a risk of damaging your Donaldson product NOTE This symbol is used to provide additional information hints and tips IMPORTANT INFORMATION These recommended installation pro...

Page 3: ...g Washers 3 M6 Flat Washers 3 1 2 6 3 4 7 5 Outlet Inlet Housing Body Service Cover Filter Element Restriction Indicator Top Mounting Bracket Bottom Mounting Bracket MAF Sensor Connection 1 2 3 4 5 6...

Page 4: ...clean cloth to stop contaminant getting through to the engine and adjust pipe to a 90 degree upwards angle for ease of housing removal 3 Remove OE Housing Unscrew the 3 OE housing mounting screws and...

Page 5: ...sher washer 4 Install the housing Place housing body into the engine bay and align the inlet tube with either the guard duct or the snorkel connector If using a snorkel fit connector and leave clamp l...

Page 6: ...s completely red it is time to change your air filter Cleaning housing outlet clamp area with a damp cloth before loosening the clamp will reduce exposing the engine to contamination 2 Removing the se...

Page 7: ...rect positioning is achieved when gasket is sitting flat on the housing sealing surface Take care to align the cover correctly There should be minimum resistance when fitting the cover if everything i...

Page 8: ...on Why Choose Donaldson PERFORMANCE PERFORMANCE First fit choice of leading equipment manufacturers around the world INNOVATION INNOVATION Continuous development of new technologies to meet changing f...

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