1
11
1
CONTENTS
CONTENTS
CONTENTS
CONTENTS
Page
Page
Page
Page
1 LIST OF COMPONENTS .............................................................................................................................................................................................. 2
2 CONTROL COMPONENTS ......................................................................................................................................................................................... 3
3 INSTALLATION INSTRUCTIONS............................................................................................................................................................................... 4
3.1
L
OCATION
....................................................................................................................................................................................................................... 4
3.2
I
NSTALLATION AND ELECTRICAL CONNECTION OF THE BOILER
. .................................................................................................................................. 4
3.3
H
YDRAULIC
I
NSTALLATION
........................................................................................................................................................................................... 4
3.4
E
LECTRICAL
C
ONNECTION
............................................................................................................................................................................................. 5
3.5
F
UEL INSTALLATION
....................................................................................................................................................................................................... 5
3.6
D
RAINING THE BOILER
.................................................................................................................................................................................................... 5
3.7
P
RECAUTIONS FOR PREVENTING NOISE DURING OPERATION
...................................................................................................................................... 5
3.8
F
ILLING AND BLEEDING THE INSTALLATION
................................................................................................................................................................. 5
4 COMBUSTION PRODUCT REMOVAL ..................................................................................................................................................................... 6
4.1
C
OMBUSTION PRODUCT REMOVAL
............................................................................................................................................................................... 6
4.2
Ø
80
/
Ø
100
(
TYPE
C
53
)
DUAL DUCT SYSTEM FOR COMBUSTION PRODUCT REMOVAL AND AIR INTAKE
................................................................. 7
4.3
C
HANGING FROM DUAL DUCT FUME REMOVAL TO COAXIAL FUME REMOVAL
.......................................................................................................... 8
4.4
C
ONCENTRIC HORIZONTAL DUCT FOR COMBUSTION PRODUCT REMOVAL AND AIR INTAKE Ø
80-125
(
TYPE
C
13
) ............................................... 9
4.5
C
ONCENTRIC VERTICAL DUCT FOR COMBUSTION PRODUCT REMOVAL AND AIR INTAKE Ø
80-125
(
TYPE
C
33
) ................................................... 10
5 OPERATION .................................................................................................................................................................................................................. 11
5.1
B
OILER FUNCTIONING
.................................................................................................................................................................................................. 11
5.2
O
PERATING WITH A
S
ANIT HOT WATER TANK
(
OPTIONAL
) ....................................................................................................................................... 11
6 SAFETY CUT-OUTS..................................................................................................................................................................................................... 11
6.1
E
XCESSIVE TEMPERATURE SAFETY CUT
-
OUTS
(T
HERMOSTAT
T
S
) ............................................................................................................................. 11
6.2
E
XCESSIVE FUME TEMPERATURE SAFETY CUT
-
OUT
(T
HERMOSTAT
T
H
) .................................................................................................................... 11
6.3
B
URNER CUT
-
OUT
......................................................................................................................................................................................................... 11
7 CLIMATE CONTROL (OPTIONAL) : ....................................................................................................................................................................... 12
8 SHUTTING DOWN THE BOILER ............................................................................................................................................................................. 12
9 START-UP ...................................................................................................................................................................................................................... 12
10 FIRST START-UP ....................................................................................................................................................................................................... 12
11 DELIVERY OF THE SYSTEM ................................................................................................................................................................................... 12
12 BOILER MAINTENANCE ......................................................................................................................................................................................... 13
12.1
C
LEANING THE BOILER
............................................................................................................................................................................................... 13
12.2
B
OILER WATER CHARACTERISTICS
............................................................................................................................................................................ 14
12.3
C
ONDENSATE DRAIN
-
OFF
......................................................................................................................................................................................... 14
13 TECHNICAL CHARACTERISTICS .......................................................................................................................................................................... 15
14 ELECTRICAL DIAGRAM .......................................................................................................................................................................................... 16
15 DIAGRAMS AND MEASUREMENTS ................................................................................................................................................................... 17
16 BURNER ....................................................................................................................................................................................................................... 18
16.1
A
SSEMBLY
.................................................................................................................................................................................................................. 18
16.2
B
URNER START
-
UP
..................................................................................................................................................................................................... 18
16.3
A
DJUSTING THE COMBUSTION CONDITIONS
........................................................................................................................................................... 18
16.4
P
RIMARY AIR ADJUSTMENT
....................................................................................................................................................................................... 19
16.5
C
OMBUSTION LINE ADJUSTMENT
............................................................................................................................................................................. 19
16.6
C
ORRECT POSITION OF ELECTRODES
........................................................................................................................................................................ 19
16.7
O
IL PRESSURE ADJUSTMENT
..................................................................................................................................................................................... 20
16.8
O
IL SUPPLY PIPING DIAGRAMS
................................................................................................................................................................................. 20
16.9
R
ECOMMENDED NOZZLE AND PUMP PRESSURE
...................................................................................................................................................... 21
16.10
E
LECTRICAL CONNECTION DIAGRAM
..................................................................................................................................................................... 21
16.11
Q
UICK CONNECTOR
................................................................................................................................................................................................ 22
16.12
B
URNER CONTROL OPERATING SEQUENCE
............................................................................................................................................................ 23
17 . TROUBLESHOOTING ............................................................................................................................................................................................ 24
17.1
B
URNER ERROR CODE
................................................................................................................................................................................................ 24
17.2
B
OILER FAILURES
....................................................................................................................................................................................................... 24
17.3
T
HERMOSTAT
............................................................................................................................................................................................................. 24
18 SPARES LIST ............................................................................................................................................................................................................... 25
18.1
B
URNER
...................................................................................................................................................................................................................... 25
18.2
BOILER ...................................................................................................................................................................................................................... 26
18.3
FRONT
ELECTRICS ................................................................................................................................................................................................ 27
