iii
EN
Table of Contents
Specifications
.........................................................................iv
1 Important Safety Information
.............................................. 1-1
1.1 Explanation of symbols .................................................... 1-1
1.2 Safe operation ............................................................... 1-2
1.3 Safety considerations for installers .................................... 1-3
1.4 Safety labels .................................................................. 1-4
2 System Operation
................................................................ 2-1
2.1 Pre-trip inspection ......................................................... 2-3
2.2 Maintenance inspection ................................................. 2-3
3 Installation
........................................................................... 3-1
3.1 Before you start ............................................................. 3-1
3.1.1 Compatibility ......................................................... 3-2
3.1.2 Tools required ....................................................... 3-2
3.1.3 Installation overview .............................................. 3-3
3.2 Compensating line fitting installation ............................... 3-3
3.3 Pump installation ........................................................... 3-5
3.3.1 Installing 90° fittings .............................................. 3-6
3.4 Plumbing the system – general requirements ..................... 3-7
3.5 SeaStar outboard front mount cylinders and I/O cylinder .... 3-8
3.5.1 Single cylinder diagram .......................................... 3-8
3.5.2 Dual cylinder installations ....................................... 3-9
3.5.3 Triple cylinder installations .................................... 3-10
3.6 SeaStar outboard side mount and splashwell
mount cylinders ............................................................ 3-11
3.7 SeaStar inboard and sterndrive cylinders ......................... 3-12
3.8 Autopilot connection detail ........................................... 3-13
3.7 SeaStar inboard and sterndrive cylinders ......................... 3-12
3.9 Electrical installation ..................................................... 3-14
4 Filling and Purging the System
............................................ 4-1
4.1 With Power Purge .......................................................... 4-1
4.2 Manual fill and purge ..................................................... 4-2
4.2.1 Hydraulic fluid requirements ................................... 4-2
4.2.2 Fill and purge procedure ....................................... 4-2
4.3 System checks .............................................................. 4-7
4.3.1 Air removal check .................................................. 4-7
4.3.2 Fluid level check ................................................... 4-7
4.3.3 System pressure test ............................................. 4-8
4.3.4 Interference checks ............................................... 4-8
5 Troubleshooting Guide
........................................................ 5-1
5.1 Warning lights .............................................................. 5-3
6 Accessories
.......................................................................... 6-1
6.1 Fitting kits ..................................................................... 6-1
6.2 Dual ignition control kit part# HA1201 ............................... 6-1
6.3 Power harness fuse kits ................................................. 6-2
6.4 SeaStar Power Purge JR part# HA5445-2 ......................... 6-2
Summary of Contents for PA1200-2
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