Dometic CAL136.003 Installation & Operating Instructions Manual Download Page 2 | Manualshive

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1. GENERAL INFORMATION

A. THREE SPECIFIC NEEDS:

Installation opening
Cut through roof and ceiling

2. Additional Wiring

Hz 20

,

SHORE LINE
COMPARTMENT

FUSE PANEL

3. Power must be above

and frequency

must be 60 Hz at all times.

WRONG

WIRING VOLT LOSSES

WRONG FREQUENCY

LOW GENERATOR

OUTPUT

ALTITUDE

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Summary of Contents for CAL136.003

Page 1: ...61 003 PRODUCT NO 9916403 01 MODEL CAL136 003 PRODUCT NO 9916503 01 INCLUDES ELECTRIC HEAT KIT WARNING THIS UNIT MUST BE SERVICED BY AN AUTHORIZED SERVICEMAN MODIFICATION OF THE APPLIANCE CAN BE EXTREMELY HAZARDOUS AND COULD LEAD TO SERIOUS INJURY OR DEATH Form No 3100377 013 10 86 ...

Page 2: ...opening Cut through roof and ceiling 2 Additional Wiring 115V 60 Hz 20 Amo 5PECIAL SHORE LINE COMPARTMENT FUSE PANEL 3 Power must be above 105V and frequency must be 60 Hz at all times 04V WRONG WIRING VOLT LOSSES WRONG FREQUENCY LOW GENERATOR OUTPUT ALTITUDE 2 ...

Page 3: ...aravan One or more units may be used on the vehicle Consider the van s size roof structure and cooling requirements when determining your needs Normal Min 1 Unit 3SKW Generator Size 2 Units S OKW The Manufacturer gives only general guidelines for Generator reauirements These Generator requirements come from experience consumers have with our equipment in field applications When sizing Generators t...

Page 4: ...n a level surface Otherwise a sideways pitch up to 20 can be tolerated but a backward pitch can never be accepted WARNING Disconnect all power supplies to the van insure the generator is shut off if present and disconnect the positive battery terminal from the battery before performing any cutting on the van FAILURE TO FOLLOW THIS INSTRUCTION MAY CREATE A SHOCK HAZARD FIG 4 20 WITH A C FACING FORW...

Page 5: ...ly cut a matching hole through 4 the ceiling of the van FIG 4 B 3 1 Remove Screwr FIG 4 A t 355 X 355mm _ _ _ 7 Opening 75mm I f A I cantu Lin I ot opming 4 AG ICEmm 1 75mmI 1 _______y _______ C 283mm c 283mm e FIG 4 B 3 B Other Cutting new or modifying existing openings This opening should be located between roof structural members 1 Mark the 355 X 355 mm opening on the roof with a marker FIG 4 B...

Page 6: ... t t a c h m e n t t o the air conditioner e If vent fan was removed the existing wire may be utilized provided it is of proDer size and properlv fused BOX FIG 4 C 3 6 0 0 m m EXCESS WIRE FOR HOOK UP 4 Framing is required around the roof opening to insure adequate support provide a smooth surface for sealing and prevent hot or cold air from being drawn into the opening This framing should be wood ...

Page 7: ... conditioner will not seal properly if damaged or torn by sliding FIG 5 B 2 FIG 5 B 2 DON T SLIDE OR DRAG 6 UPPER DISCHARGE AIR DUCT INSTALLATION FIG 6 The upper discharge air duct is shipped inside the lower discharge air duct attached to the ceiling template A Remove the upper duct from the ceiling template duct and install it over the blower discharge opening NOTE The edge without the flange go...

Page 8: ... Caakat FROM BELOW THICKNESS PULL CONDUIT THROUGH IF 26 mm T c 50 mm IF 50 mm T 75 mm D E F DO Take the ceiling template and slide the lower discharge air duct over the outside of the upper discharge air duct Holding the ceiling template in place with one hand install the three 150 mm long mounting bolts up through the ceiling template and into the air conditioner with other hand until mounting bo...

Page 9: ...ee blunt tipped screws provided Plug the electrical conduit hanging from the bottom of the air conditioner into the mating connector on the switch box located on the ceiling template FIG 8 CEILING TEMPLATE HEATING ASSEMBLY 9 A B C HEATER INSTALLATION FIG 8 Install the heat package to the ceiling template using the four 4 pointed serrated screws provided The heater element will align below the disc...

Page 10: ... the two knobs provided on the ends of the thermostat and selector switch shafts FIG lOC D E i I 10 F The power supply to the air conditioner may now be turned ON G Your air conditioner is now installed and ready for operation Please read the following instructions before attempting to run the unit 11 OPERATING INSTRUCTIONS Refer to FIG 7 A CONTROLS 1 The Thermostat has a temperature range of 185 ...

Page 11: ...tion The air conditioner compressor will come 25 C COOLING on and off as cooling is required to maintain your desired temperature level as set at the thermostat NOTE The air conditioner blower runs continuously to circulate the air and maintain an even temperature in the van It does not come on and off with the compressor COOLING I ROOM TEMPERATURE C FAN OPERATION When you wish to circulate the ai...

Page 12: ...nuously to circulate the air in the van It does not come on and off with the heater E OFF POSITION To shut the air conditioner Off place the selector switch in the OFF position 0 OFF HaEFAFT CO NG FOAFF FIG ll E F When the air conditioners are turned on and the thermostat calls for cooling the fan and compressor start at the same time After shutting the air conditioner down manually by either the ...

Page 13: ...or switch box FIG 8 E A B C If the van is connected to a motor generator check to be sure the motor generator is running and producing power If the van is connected to a power supply by a land line check to be sure the line is sized properly to run your air conditioner load and that it is plugged into the power supply Check your fuse or circuit breaker E After the above checks call your local serv...

Page 14: ...ene Rubber Gasket Upper Discharge Air Duct Roof Line Roof Reinforcement Member Power Supply Line Prepared Installation Opening 25 X 380 mm Thick Framing Lower Discharge Air Duct Ceiling Template Junction BOX Unit Mounting Bolts 150 mm Heat Package Mounting Legs Air Box ...

Page 15: ...ED I JUNCTION BOX i HEAT PACKAGE _ l FACTORY WlAlNG FELD W I R I N G LINESPLICE l 115vrv 60 Hz 10 USE COPPER CONDUCTORS O N L Y Y E L I _ _ I I TERMINAL 4 I 1 IS USED FOR WIRE CONNECTION ONLY AND NOT A N yiONAL PART OF THE START THERMOSrAT 16 ...

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