background image

#6 X 1/2" TEK SCREW 

 

2" 

AWNING RAIL 

TOP 
BRACKET 

FABRIC 

MAIN SUPPORT ARM 

MAIN SUPPORT ARM 

UNLOCK 
TRAVEL 
LATCH 

LOCK 
TRAVEL 
LATCH 

 

   DIAGNOSTIC SERVICE MANUAL

 

A&E

 

Patio Awnings

 

 

improperly. A close inspection of the stitching could 
reveal the cause of a sag or pucker. 

 

2.11 FABRIC 

A. 9000 AND 9500 

The awning fabric is woven acrylic, not vinyl. It is water 
resistant but not waterproof. Once a year it should be 
cleaned with Canopy-Clean and resealed to maintain its 
water resistance. Acrylife is an approved sealant for the 
9000, 9500 fabric. Follow the directions for application 
of Canopy-Clean and Acrylife. 

NOTE:  Avoid touching the underside of the 
awning fabric when it is wet, as this breaks 
the surface tension of the water causing it 
to seep through. 

B. 8500 AND GRANDE PAVILLION 

The awning fabric is vinyl. It is waterproof. Once a year it 
should be cleaned with Canopy-Clean and treated with 
Vinyl Formula 201 to protect and extend the life of the 
fabric. Follow the directions for application for Canopy- 
Clean, and Vinyl Formula 201. Contact your distributor 
for these products. 

 

2.12 TEK SCREWS 

The Tek screws are the two screws installed through 
the awning rail of the coach. They keep the aluminum 
guard from shifting in the awning rail. On vinyl and 
some acrylic awnings (see Sec. 2.5) they keep the 
fabric from shrinking with age. If one Tek screw is 
missing, the fabric will pull toward the remaining Tek 
screw causing the fabric to wrinkle. 

 
 
 

 

SECTION 3 

OPERATION 

 

3.1  PULL STRAP 

When closing the awning the pull strap must be rolled 
up at an angle from the center of the roller tube. This 
will keep the awning from telescoping forward or 
rearward, and will prevent a bulge from forming in the 
area where the strap is rolled up. 

If the pull strap is rolled up at one end of the awning, it 
can cause the fabric to telescope in that direction during 
roll-up, and create a bulge or wrinkles at that end. This 
could cause the awning arm to stay against the side of 
the coach when trying to open. 

 

3.2  CLOSING 

 

 

On the 9000 and 9500 Series, when rolling up the 
awning, the roller tube assembly should not be slowed 
down before reaching the aluminum guard. This could 
cause the roller tube to stall at the guard. 

 

3.3  TAUTNESS 

On 9000 Sereis awnings that utilize a hinge slat (see 
Sec. 2.5): 
To minimize water leakage through the 
aluminum guard, the fabric must be taut when the 
awning is extended. This will keep the sections of the 
aluminum guard tight against each other. Before 
tightening the black adjustment knob, be sure to apply 
enough downward force on the main support arm to pull 
the fabric taut. 

 

3.4  TRAVEL LOCK 

The travel lock must be fully released before trying to 
open the awning. 

 

SECTION 4 

 

 

PULL STRAP 

Summary of Contents for A&E 8500 Series

Page 1: ...ng life and smooth effortless operation Patented anti slack rafter pivot keeps fabric tinder tension when moving arms between pivot and carport positions A E s heaviest polyester reinforced vinyl fabr...

Page 2: ...tre by a qualified service technician effectu e par un r parateur qualifi Modification of this product can be extremely hazardous and could re Toute modification de cet appareil peut tre extr mement d...

Page 3: ...d precautions and safe op erating instructions UNDERSTAND SIGNAL WORDS A signal word WARNING OR CAUTION is used with the safety alert symbol They give the level of risk for potential injury WARNING me...

Page 4: ...arm assemblies to the respective top castings using 1 4 20 x 1 2 hex hd machine screws and 1 4 lock washers FIG 2 CAUTION DO NOT REMOVE the cotter pins at this time and DO NOT attempt to rotate the S...

Page 5: ...n the top pivot Lift the main arm handleandslidetheinnerarmuptothedesiredmounting position Selectthebestsupportingstructure i e mount directly into the floorline molding etc Releasethehandleandslideth...

Page 6: ...ing factory pre set torsion The cotter pin is found in the roller tube end cap FIG 8 For easier removal twist the roller tube as if unrolling awning while pulling on cotter pin 10 Operateawningaccordi...

Page 7: ...rap to the right end of the roller and wrapitaroundthemainarm 7 8 Pull up on the lift handle and raise the arm assembly to the desired height Swing handle in and allow the lock button to snap into one...

Page 8: ...oceed to next step 2 Raise the lift handle to release the lock button Lower main arm to the stop plug Swing the handle in to engage the lock button in a hole Repeat for other side 3 A Loosen black adj...

Page 9: ...o completely dry A E 9000 In addition to its beauty and soft translucence woven acrylic fabric offers the advantages of strength and breathability It is water repellent but because it is a woven cloth...

Page 10: ...A E AWNINGS SPARE PARTS Model Dometic A E 8500 9000 Awning...

Page 11: ...02 053 143002 053 3 Rafter secondary C1 C2 2 req 830463 511S 830463 512S C SIider asm 830463 830463 4 C2 Rivet semi tube Arm asm adj D1 D2 2 req 143002 055 830466 516S 143002 055 830466 516S D1 Foot 3...

Page 12: ...A E AWNINGS SPARE PARTS Model Dometic A E 8500 9000 Awning...

Page 13: ...tube 143002 053 143002 053 3 Rafter secondary Cl C2 2 red 830463 511B 830463 512B C1 Slider asm 830463 830463 C2 Rivet semi tube 143002 055 143002 055 4 Arm asm adj D1 D2 2 req 830466 516B 830466 516...

Page 14: ...A E AWNINGS SPARE PARTS Model Dometic A E 8500 9000 Torsion Assemblies Part No 3108399 035 TORSION ASSEMBLY RIGHT HAND Part No 3108399 019 TORSION ASSEMBLY LEFT HAND...

Page 15: ...on A5 730297 001 Rod torsion A6 3104384 031 Pin drive 1 8 2 req A7 830567 005 Top casting painted w Warning Label A8 3104384 023 Pin drive 5 32 B1 830496 012 End cap asm painted B2 730013 002 Spring t...

Page 16: ...108049 Colour Code 510 10 3108340 018 Roller tube 18 R3108049 Colour Code 511 11 3108340 019 Roller tube 19 R3108049 Colour Code 512 12 3108340 020 Roller tube 20 R3108049 Colour Code 513 13 3108340 0...

Page 17: ...tretch the poly rope 1 4 1 2 and tuck it into the notch and place off to the side See FIG 13A 13G Repeat Steps 1 and 2 on oppositeend 4 Slide torsion assembly into roller tube Identify the end cap A B...

Page 18: ...e folded and Place open notch in alignment hemmed with fabric groove Cut Poly Rope flush FIG 13B with end of tube See Fig 11 Open Trim Poly Rope Groove leaving sufficient length to tuck in place behin...

Page 19: ...pen notch in alignment with fabric groove Cut Poly Rope flush with end of tube Open Groove Valance Fabric without hemmed edge FIG 13E See Fig 11 Trim Poly Rope leaving sufficient length to tuck in pla...

Page 20: ...2 15 7 13 16 7 13 17 9 15 18 9 15 19 10 16 20 10 16 21 AND ABOVE 10 16 Add 6 additional turns to torsion spring when awning is fully extended 3 After torsion spring is wound to proper number of turns...

Page 21: ...position 2 1 Out of square 2 2 6 Weatherguard wrinkled Seams 2 4 Vehicle sidewall 4 2 Tek screws 2 12 Weatherguard 2 3 Out of square 2 2 7 Fabric does not hang well Out of square 2 2 Tube deflection...

Page 22: ...e against the main rafter and backed by the metal washer for stiffness If the stack up is not proper it should be corrected SECONDARY RAFTER spinning If so replace the nutsert If you cannot turn the k...

Page 23: ...s necessary 1 6 BOTTOM MOUNTING BRACKETS The bottom mounting brackets are screwed to the floor line of the unit and they support the ADJUSTABLE ARM HANDLE ARM ASSEMBLY weight of the awning They also p...

Page 24: ...ER SLIDER MAIN RAFTER When the fabric is properly positioned next check the position of the fabric on the roller tube The clearance from the end cap of the torsion assembly to the edge of the fabric m...

Page 25: ...4 SEAMS The seams of the vinyl awning are electronically welded together with a heat seal The welded seams are the strongest part of the fabric If the fabric has wrinkles or sags it may be due to impr...

Page 26: ...E 5 16 CHANNEL BOTH ENDS C D MAIN SLAT D VIEW RH END D D 5 16 CHANNEL INSTALL TOWARD CANOPY D 1 4 CHANNEL INSTALL TOWARD AWNING RAIL 3 8 CHANNEL FOR VINYL STRIP A D HINGE SLAT B INSTALL A 1 8 POP RIV...

Page 27: ...e seal slides into the metal hinge which connects the aluminum guard to the awning rail This seal is designed to prevent water from running down the side of the coach To check inspect the full length...

Page 28: ...hed in with a sewing machine At times the stitches can allow water to leak through to the inside of the roller tube On vinyl awnings the stitches should be sealed with seam sealer available at sportin...

Page 29: ...some acrylic awnings see Sec 2 5 they keep the fabric from shrinking with age If one Tek screw is missing the fabric will pull toward the remaining Tek screw causing the fabric to wrinkle SECTION 3 O...

Page 30: ...see if the rail or sidewall varies up down inward or outward This must be taken into consideration when checking a fabric 4 3 TYPE There are three types of awning rail used in the RV industry Of thes...

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