Summary of Contents for 230CC.003

Page 1: ...ancer and Reproductive Harm www P65Warnings ca gov Document no 3318098 000 1 22 2022 Dometic Corporation FR Form No 3318085 000 1 22 2022 Dometic Corporation EN 230 LL CC 003 EN Power Case Cassette Awning Installation Manual 2 ...

Page 2: ...nded purpose and application and in accordance with the instructions guidelines and warnings as set forth in this product manual as well as in accordance with all applicable laws and regulations A failure to read and follow the instructions and warnings set forth herein may result in an injury to yourself and others damage to your product or damage to other property in the vicinity This product ma...

Page 3: ...Use The 12 VDC Power Case Cassette Awning hereinafter referred to as awning or product is designed and intended for use on a Recreational Vehicle hereinafter referred to as RV with straight sides It is especially well suited for RVs with an over cab extension where there isn t a sufficient surface for a bottom mounting bracket Use these instructions to ensure the correct operation of the product T...

Page 4: ...et to a Non Solid Structure on page 7 2 Carriage bolts must be grade 8 8 minimum and with a head that does not extend further than 0 125 in 3 mm Recommended Tools Drill Sealant De burring Tool 3 mm Hex Key Driver or Bit Level 6 mm Hex Key Driver or Bit Phillips Screwdriver or Bit 6 mm Hex Key Socket Torque Wrench 10 mm Socket 3 2 Door Clearance q w e r t 1 Door Clearance Factory Presets qRV Door C...

Page 5: ...Speed Protection Index Power Supply 12 VDC 5 A Motor Rating 12 VDC 3 7 A 15 rpm IP44 The duty cycle for the awning motor is intermittent and of three minutes duration There are two cycle types extend and retract ITo prevent overheating after three minutes of constant operation the awning motor briefly halts operation to cool 5 Installation WARNING ELECTRICAL SHOCK FIRE EXPLOSION IMPACT AND OR CRUS...

Page 6: ...0 VAC power from the RV and the positive 12 VDC terminal from the supply battery are disconnected 2 Determine the installation location for the awning mounting brackets Consider the dimensions and clearance requirements when determining the location See General Information on page 3 q w e r 4 Marking the Bracket Holes qTop Line eVertical Line wBottom Line rBracket Hole Mark 3 Position the mounting...

Page 7: ...cket to the RV wall 4 Torque the carriage bolts to 35 lb in 5 lb in 5 1 2 Securing the Mounting Bracket to a Non Solid Structure IA non solid structure requires the use of a backing plate on the inside RV wall in conjunction with sleeves and carriage bolts to support the awning ISleeves and carriage bolts grade 8 8 minimum must be cut to fit the RV wall then remove any burrs where cut prior to ins...

Page 8: ...om the supply battery are disconnected IThe motor wire colors are blue and brown q w e t y r 10 Measuring for Wiring Hole Location Rear View qMounting Bracket rWiring Hole wHorizontal Distance tRH End Cap e4 25 in 108 mm yBack Rail 2 Calculate the horizontal distance Subtract the mounting bracket length from the back rail length Divide the result by two Add 0 63 in 16 mm to the result IThe distanc...

Page 9: ...to obey this caution could result in minor or moderate injury 1 Confirm the gas supply is shut off and the 120 VAC power from the RV and the positive 12 VDC terminal from the supply battery are disconnected q w 12 Positioning the Awning qAwning wMounting Bracket 2 Ask an assistant to help lift the awning up to the mounting bracket q w e w r e 13 Hooking the Awning to the Mounting Bracket qAwning e...

Page 10: ...o the awning 6 1 Adjusting the Fabric Slope WARNING IMPACT OR CRUSH HAZARD Make sure the lateral arm assemblies are tied and supported securely with the lead rail before loosening fasteners Otherwise the lead rail and lateral arm assemblies could shift and drop quickly and unexpectedly Failure to obey this warning could result in death or serious injury CAUTION PINCH HAZARD Keep clear of the pivot...

Page 11: ...r base will disengage from the shoulder bracket Otherwise the lead rail and lateral arm assemblies could shift or drop unexpectedly or the lateral arm assemblies could extend to the side beyond the awning perimeter quickly and unexpectedly Failure to obey this warning could result in death or serious injury NOTICE Do not allow the lateral arm assemblies to rub against the lower lip of the back rai...

Page 12: ...ets the top and back rail 4 Loosen the top front and bottom back tilt adjustment screws 5 Adjust the lateral arm assembly closing height as needed 6 Tighten the tilt adjustment screws 7 Repeat steps 4 6 until the elbow clearance is as desired 20 Extending the Awning 8 Extend the awning 1 in 25 mm 9 Torque the pivot clamp screws to 140 lb in 10 Repeat steps 2 9 for each lateral arm assembly 11 Remo...

Page 13: ...nt rail fits properly against the case when the awning is fully closed To loosen the fit turn the retraction adjustment screw clockwise less awning retraction To tighten the fit turn the retraction adjustment screw counterclockwise more awning retraction Perform these actions to adjust the awning so that the fabric is not overly taut or sagging when the awning is fully open To loosen the fabric tu...

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