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Operating Instructions 

    Industrial Extruder DX318 ExOn8 3x400V 

 

 

 

 

Extrusionstechnik GmbH 

  23 

 

 

 

 
 

3. Start-up 

General: 

Observe the notes on safety contained in these operating instructions. In addition, the 
regulations on the prevention of accidents and the national regulations shall apply. 

Assembling the hand-held welding and extruding machine 

When dispatched, our hand-held welding and extruding machines are almost completely 
assembled. 
What remains to be done is to screw the enclosed handle to the machine. 
For machines with external air supply the air supply hose must be connected.  
Ensure sufficient supply with air which is free of oil and water (min. 300 l/min). 
We recommend our air compressor, item no. DX 011. 
Connect extruder with control box. 

Weld shoe 

The machine is supplied with two weld shoes blank which can be machined to suit your 
requirements. 
Note: please observe guideline DVS 2207 part 4. 
If you indicate your required form of seam and thickness of plates we will supply two weld 
shoes machined ready for use. 

 

Start-up of hand-held welding and extruding machine 

Observe the section concerning safety of these operating instructions. 
Hand-held welding and extruding machines may not be used without air supply. This would 
inevitably result in damages of the extruder. 
Before connecting the extruder to the mains supply please check that 

the On/Off switch of the heating unit is in OFF position 

air supply is connected correctly 

the driving machine has not been put to permanent operation 

now switch on air supply 

-

 

and put plug into socket. 

 
 

All our hand-held welding and extruding machines are provided with patented mass 
measurement (the thermoelement is installed directly in the melting unit, between 
worm and die) and with cold start protection. 
 
 

Now put the On/Off switch of the heating unit into ON position. The machine will heat up to 
the last selected temperature value. For information on how to modify the desired 
temperature value please refer to the section on the adjustment of the controlling unit. 
 
 

Summary of Contents for ExOn8 DX318

Page 1: ...Bedienungsanleitung Operating Instructions ExOn8 3x400V DX318 Extrusionstechnik GmbH Eitorfer Strasse 1 D 53809 Ruppichteroth www dohle extruder de ...

Page 2: ... any failures resulting from improper use No warranty claims will be accepted if the hand held welding and extruding machine has been modified unless this has been done in consultation with the manufacturer supplier The extruder shall be used for extrusion weld works only These operating instructions should always be accessible by the operator For after sales service and orders please contact Extr...

Page 3: ...e art and in compliance with safety requirements Any improper use may result in dangers for the operator or third parties or may adversely affect machines and assets Only use hand held welding and extruding machines if in technically perfect condition and for the purposes for which they are intended while observing the operating instructions The manufacturer supplier will not accept any liability ...

Page 4: ...inal voltage shown on the type plate of the hand held welding and extruding machine Pursuant to sec 55 of VDE 0 100 the hand held welding and extruding machine must be operated using a protective switch or an isolation transformer Extension cords When using extension cords the minimum diameter of cables must be observed Length up to 18 m diameter 2 5 mm Length up to 50 m diameter 4 0 mm Extension ...

Page 5: ...icate your required form of seam and thickness of plates we will supply two weld shoes machined ready for use Start up of hand held welding and extruding machine Observe the section concerning safety of these operating instructions Hand held welding and extruding machines may not be used without air supply This would inevitably result in damages of the extruder Before connecting the extruder to th...

Page 6: ...sired value temperature proceed as follows Desired value temperatur Upward key Downward key By every press of this key the value becomes smaller which is indicated on the desired value display If this key is kept constantly pressed then the value is sequentially becomes smaller Upward key By every press of this key the value increases which is indicated on the desired value display If this key is ...

Page 7: ...PP welding filler Switching off the hand held welding and extruding machine Place hand held welding and extruding machine onto the support stand included in the scope of supply Put the On Off switch into OFF position and pull the plug after about 2 min Caution Even after 15 minutes there is still a risk of burning present on uncovered metal parts Never use water or other substances to speed up the...

Page 8: ...etely from reel 04 Thermoelement for mass defective Exchange thermoelement 05 Thermoelement for air defective Exchange thermoelement 06 Temperature control unit for mass defective Exchange temperature control unit 07 Temperature control unit for air defective Exchange temperature control unit 08 On Off switch for heating units in OFF position Put switch to ON position 09 Defect on cable connection...

Page 9: ...Operating Instructions Industrial Extruder DX318 ExOn8 3x400V Extrusionstechnik GmbH 27 5 Drawings Informations DX318 ExOn8 3x400V ...

Page 10: ...pe 6000 1 D 0484 screw M8x25 DIN912 4 D 0642 elbow screwed plug WES 10 R3 8 1 D 0743 screw M8x35 DIN 912 4 D 0747 screw M6x25 DIN912 4 D 0864 screw 2 9x6 5 DIN 7981 4 Article No Description Qty D 0922 granulate cylinder 6007 400V 1 D 1013 connecting box 5007 6007 1 D 1016 srew M6x55 DIN 912 6 D 1017 ULS screw M4x10 4 D 1058 Eron SSR 5007 6007 1 D 1424 floor plate 1 D 1428 adaptor shaft 5012 6012 1...

Page 11: ...ns Industrial Extruder DX318 ExOn8 3x400V Extrusionstechnik GmbH 29 control box 2F1 2F2 2F3 3F1 3F2 2F4 D 1087 D 1090 D 2193 D 2062 D 2340 D 2334 D 1091 D 2196 D 1681 D 0505 D 0326 D 1017 D 1092 D 0131 DH 020 D 1433 HS 024 ...

Page 12: ...se automat B16A 1 D 1088 fuse automat 2A 1 D 1089 fuse 3pol Neozed 16A 1 D 1090 fuse 1pol Neozed 16A 1 D 1091 mounting case 1 D 1092 bush insert 1 D 1433 frequenzgenerator 1 D 1681 front paneel 1 D 2012 switch on off 2 pol 1 D 2062 solid state 1 D 2193 screwed cable PG16 1 D 2196 main switch 1 D 2224 nut PG16 1 D 2334 AIR temp controller 1 D 2340 Melt temp controller 1 DH 020 emergency stop 1 HS 0...

Page 13: ...ionstechnik GmbH 31 Eron SSR Art Nr D 1058 5101270 6600613 6107591 6600645 5101776 6600614 6107592 6101242 6600616 5101760 6600602 6600601 6100444 6100284 6600622 6100268 6600611 D 2177 D 0519 D 0704 6113695 6100287 6600612 6600607 6600622 6600606 6600616 D 0129 D 2049 ...

Page 14: ...7591 turbine 1 6107592 turbine 1 6113695 temperatur limit switch 135 C 1 6600601 air filter 1 6600602 handle 1 6600606 motor 230V SL 1 6600607 carbon brush 2 6600611 PT fillister head screw M3x8 TX 2 6600612 rubber ring 1 6600613 turbine housing lower part 1 6600614 stripper 1 6600616 countersunk screw M3x10 TX 6 6600622 fillister head screw M4x10 TX 5 6600645 turbine housing upper part with hole1...

Page 15: ...Operating Instructions Industrial Extruder DX318 ExOn8 3x400V Extrusionstechnik GmbH 33 ...

Page 16: ...Operating Instructions Industrial Extruder DX318 ExOn8 3x400V Extrusionstechnik GmbH 34 ...

Page 17: ...Operating Instructions Industrial Extruder DX318 ExOn8 3x400V Extrusionstechnik GmbH 35 ...

Page 18: ...3 D 0194 D 0599 25 30 35 40 D 0198 D 0199 D 0200 D 0201 D 0202 D 0203 D 0204 10 15 20 25 30 35 40 D 0223 D 0224 D 0225 D 0247 D 0248 D 0598 30 x 30 x 45 35 25 Ø 30 x 40 x 50 30 x 45 x 45 50 x 60 x 80 50 x 70 x 80 A S x 0 7 welding shoes S thickness of material fillet weld corner weld V seam film weld thickness of material order no welding shoe round width of weld B welding shoe unshaped please req...

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