DOGA BS-5C Instruction Manual Download Page 1

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433000-10/19

Instruction manual

BS-5C

COLOR ID BIT TRAY

60327-04/20

www.dogassembly.com

Summary of Contents for BS-5C

Page 1: ...433000 10 19 1 Instruction manual BS 5C COLOR ID BIT TRAY EN 60327 04 20 www dogassembly com...

Page 2: ...10 2 3 Configuration 10 2 3 1 Bit customization 10 2 3 2 Slot configuration 12 2 3 3 Bit tray connection 17 2 3 4 Connection to tightening controller 18 2 3 5 Connection to the assembly controller 18...

Page 3: ...4 1 For any questions about using the device 28 5 4 2 For any questions about repairs 28 5 5 After sales returns 29 5 5 1 Download the after sales return form 29 5 5 3 Send your equipment 30 5 6 On si...

Page 4: ...7 04 20 BS 5C color ID bit tray 4 8 ANNEXES 37 Annex 1 Sub D25 connector description 37 Annex 2 Input output program correspondence table 38 Annex 3 Configuration of equipment connected to the bit tra...

Page 5: ...ion Information to view in your customer area on the www doga fr web site Caution This warning statement indicates a low risk that may lead to minor or moderate injuries if not avoided Wear personal p...

Page 6: ...o get the required tool and or parts 1 2 Product reference Description BS 5C color ID bit tray Type R0001 000 RD000 1 3 General equipment description The DOGA BS 5C bit tray is an equipment designed t...

Page 7: ...htening program 1 3 2 Slave mode operation In this mode the selection of a tightening program either by the operator or job manager PLC as DPC Touch the bit tray indicates which bit to use to perform...

Page 8: ...older X 1 power supply X 1 user manual X 4 kits of 5 different colored sleeves 1 6 Technical specifications Dimensions in millimeters Electric specifications Power supply 24 V 1 A Mains adapter 100 24...

Page 9: ...g Operating temperature 15 40 C Operating humidity 15 85 RH Sound level 32 dB A User interface Operating modes Master and slave Keyboard 4 push buttons Display OLED monochrome graphic screen 5 RGB LED...

Page 10: ...e each use check the packaging contents for damage and possible deterioration Do not use the device if you see that it is damaged Warning Suffocation risk Do not leave empty packaging lying around Eli...

Page 11: ...pt to the bit s diameter Size 1 2 4 mm d 4 8 mm Size 2 3 2 mm d 6 4 mm Size 3 4 7 mm d 9 5 mm The colored heat shrinkable sleeves are to be placed on the bits depending on their length L a B min c 49...

Page 12: ...n risks 2 3 2 Slot configuration The BS 5C bit tray initial configuration is such that it can accept 70 mm long bits in each slot Configuring the bit tray to bit length is done by placing stop cleats...

Page 13: ...C color ID bit tray 13 Choice A Standard bit holder for hexagonal bits Choice B et D Solid bit holder machined according to the following drawing Choice C Solid bit holder machined according to the fo...

Page 14: ...ID bit tray 14 Removal of the bit tray lower part 01 02 Place the bit tray upside down on a table Remove the 4 screws under the bit tray 03 04 Remove the transparent protective crankcase Remove the lo...

Page 15: ...t diameters The bit holders are delivered with a locating pin used to hold them in position 01 02 Insert the bit holder from the outside Position it so that the drill hole can be seen at the top 03 04...

Page 16: ...eats stop the bit to adapt sleeve position to bit lengths Fit the cleats depending on your bit lengths 1 49 64 mm 4 115 144 mm 2 65 84 mm 5 145 mm 3 85 114 mm Refit the lower part of the bit tray and...

Page 17: ...tage in the center 2 Ethernet RJ45 connector for Modbus option to be released TCP connection to the DOGA MDC controller only 3 Sub D 25 connector for digital inputs outputs 4 5 Slots extension connect...

Page 18: ...ee annex 1 With I O s 3 operating modes are available Direct Binary Binary 1 Information To identify the different mode types refer to the program input output correspondence table See annex 2 2 3 5 C...

Page 19: ...stallation We recommend fixing the BS 5C bit tray to the workstation and locking its position using the blind nuts located on its sides The bit tray can be fixed to the workstation in several ways On...

Page 20: ...cribed in section 2 3 2 This makes it easier to identify the bit to use Caution We recommend wearing protective gloves when using small sized bits in order to avoid pricking or cutting risks 1 Normal...

Page 21: ...password is requested Factory setting is 0000 by default It can be deleted or changed in the Password menu Validation and access to the settings menu Cancel and back to the settings menu Scrolling up...

Page 22: ...ssembly program number assignment per location See section 3 5 LED light brightness Led ring indicator brightness setting TCP Modbus Network setting adjustment for the Modbus TCP connection only for M...

Page 23: ...program on the tool controller 3 4 2 Slave mode operation In this mode when a program is selected either by the operator or job manager PLC as DPC Touch the bit tray shows the operator which bit to us...

Page 24: ...60327 04 20 BS 5C color ID bit tray 24 3 5 1 Master mode routing Select the slot then select the associated program 3 5 2 Slave mode routing Select the program choose the associated slot...

Page 25: ...ly tool is unlocked When the bit returns to its slot the assembly tool is re locked If 2 bits are removed from their slot at the same time the tool is locks If the bits are not in their respective slo...

Page 26: ...ction situation Despite that if the device has a malfunction check it using the list below Caution All repair tasks requiring the box to be opened must be carried out by DOGA or a contractor authorize...

Page 27: ...gotten Contact DOGA after sales department Even after having been checked the device is not fully operational Contact DOGA after sales department If despite reading this manual you are unable to solve...

Page 28: ...lect your specific technical salesperson contact depending on the device type 5 4 2 For any questions about repairs Please contact your After sales department contact My client area on www doga fr Go...

Page 29: ...r request will be processed quickly with reduced troubleshooting costs DOGA reserves the right to apply a trade in discount and when applicable to invoice repair and packaging costs 5 5 1 Download the...

Page 30: ...site repair Even though it seems convenient on site repair is seldom the best solution for transportable equipment The conditions in which the trchnician will work are worst than in our workshops and...

Page 31: ...and labor warranty the following conditions must be met The device must have been used in a professional context and in compliance with the normal use conditions described in this user manual The dev...

Page 32: ...placed on the product Most accidents could be avoided by following the user manual instructions These have been drawn up relative to European directives and their amendments as well as with product r...

Page 33: ...ing protective gloves when using small sized bits with the bit tray Risk of injury A person colliding with the bit tray with part of their body not protected by safety equipment would be exposed to ri...

Page 34: ...t serial number Equipment manufacturer name and address Year xxxx Equipment year of manufacture Equipment designed and built in compliance with the requirements of European directives 2014 35 EU 2014...

Page 35: ...dry location at a temperature below 40 C 7 4 WEEE recycling and end of service life The symbol showing a crossed out trash container when placed on an electric or electronic device means that it shou...

Page 36: ...7 04 20 BS 5C color ID bit tray 36 7 4 2 Collection points Free collection points for used electric or electronic devices are available near your company Your local authorities can provide their addre...

Page 37: ...6 input 7 Selection 7 input 8 Selection 8 input 9 Selection 1 output Selection 1 output 10 Selection 2 output Selection 2 output 11 Selection 3 output Selection 3 output 12 Selection 4 output Selecti...

Page 38: ...60327 04 20 BS 5C color ID bit tray 38 Annex 2 Input output program correspondence table...

Page 39: ...ot assigned Input 8 None not assigned Output configuration Output 1 Selection 1 return Output 2 Selection 2 return Output 3 Selection 3 return Output 4 None not assigned Output 5 None not assigned Out...

Page 40: ...ANLEY series ALPHA V QBE Expert and ALPHA V QBE Advanced controller Pins F G H J and P R S T are used to select the assembly bit Configure the outputs using menu Setup Other I O 24V Out Out F Out G Ou...

Page 41: ...60327 04 20 BS 5C color ID bit tray 41 Setup Other I O 24V In In M In P In R In S In T...

Page 42: ...60327 04 20 BS 5C color ID bit tray 42...

Page 43: ...60327 04 20 BS 5C color ID bit tray 43...

Page 44: ...color ID bit tray 44 Download the latest version of this user manual using the following link by scanning this QR code Or by clicking this link http service doga fr syst dogatech nsf liste 60327 DOGA...

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