ments for shifting are not met, illuminate the 4H
LED and flash the destination LED as an indication
to the driver that all of the driver controllable shift
conditions are not being met). If this requires
another range or mode shift, begin the range/mode
shift process.
•
If the desired mode sensor code is not received
after the shift timer expires (i.e. a blocked or other
condition exists), refer to the section on Blocked Shift
Strategy.
BLOCKED SHIFT STRATEGY
When a shift is commanded, the shift motor will be
driven towards its destination position, except in the
case of shifting out of Neutral if 4L was selected (the
transfer case will shift to the 4H position first, before
proceeding to 4L). If the shift is blocked on the way
to the destination, the TCCM may attempt to drive
the motor back to the original position. This process
will be allowed to occur 5 times. If the transfer case
has reached a non-NEUTRAL ’D’ channel during the
shift re-attempts, the LED for the achieved gear posi-
tion is illuminated and the shift attempts are
stopped. To re-attempt the desired shift, the selector
switch will need to be rotated to the current position
until the switch debounce timer expires then a shift
will need to be requested again.
At the end of the 5th blocked attempt, the shift
motor is driven towards the last known ’D’ channel
position. If this motor drive allows the transfer case
to reach the 2WD/AWD ’D’ channel, or the 2WD/AWD
between gear position on the 4H side of 2WD/AWD,
the shift is considered complete and the shift
attempts are ended.
If the mode sensor is in the NEUTRAL region at
the expiration of the shift timer, the TCCM will con-
tinue to make the shift attempts according to the
blocked shift strategy independent of whether or not
the driver controlled conditions are met.
For shifts from NEUTRAL, if all 5 attempts fail to
reach the desired position (which by default is 4H),
the motor will be driven to stall in the direction of
4H or 4L, depending on the achieved position. If the
transfer case has reached the 2WD/AWD or 4L
between gear position nearest the NEUTRAL posi-
tions and the shift conditions are no longer being
met, the transfer case will be driven toward the cor-
responding ’D’ channel. Otherwise, the transfer case
will be driven in the direction opposite the last
attempt with the desired target being 4H or 4L.
If the transfer case reaches the 2WD/AWD ’D’
channel when being driven in the 4H direction, then
one final 1.0 second drive toward 4H is attempted. If
the transfer case then reaches any of the 4H posi-
tions, the shift is considered complete and the 4H
LED is illuminated. If the transfer case is still the
2WD/AWD position, the shift is considered complete
and the 2WD/AWD LED is illuminated.
NOTE: If after the 5th blocked shift and reversal
attempt, if the transfer case position is in the NEU-
TRAL region, shift attempts will continue until a
non-NEUTRAL ’D’ channel is reached.
SHIFT REVERSAL TARGETS
If the shift timer expires (1 second per ’D’ channel)
and the transfer case has not reached the desired
position, all shifts will attempt to return to their
original position with the exceptions of:
•
If the intended shift is going to the High rail
from Low and can’t make it, but it can make the
2WD/AWD position, the motor stops at that position.
The TCCM will not attempt to cross back over NEU-
TRAL if it does not have to. This means that there
was a block on the first attempt to go to 4H and the
transfer case has made it through NEUTRAL to a
known good position, then the motor will go back
only to the 2WD/4WD position and execute the
remainder of the attempts from there.
•
For shifts out of NEUTRAL, any time a shift is
commanded out of NEUTRAL, the system needs to
get out. The TCCM should never go to NEUTRAL
unless the driver is commanding it and all required
conditions are being met
ENCODER DRIFT CORRECTION
Whenever a shift is completed, the TCCM stores
the position in memory as the transfer case’s
intended position. The TCCM continuously monitors
the mode sensor and if the mode sensor drifts toward
into a NEUTRAL region sensor position for 2.0 sec-
onds, the TCCM will perform a motor drive to correct
the drift. The transfer case will be driven toward the
intended position for 1.0 seconds 100 msec. The
TCCM will wait for 2.0 seconds ±50 msec. and repeat
the attempt to shift to the desired position. This will
continue until the intended position is reached.
SHIFT MOTOR BRAKING
Two modes of shift motor braking are employed to
improve shift performance, static and dynamic. Static
shift motor braking is utilized under the following
conditions:
•
Whenever the transfer case is in the 2WD/AWD
or 4L ’D’ channel position.
•
Whenever
an
invalid
mode
sensor
code
is
present.
Static motor braking is achieved by ap12V
on both shift motor wires.
NOTE: Static Shift Motor Braking is independent of
ignition key position.
8E - 18
ELECTRONIC CONTROL MODULES
DR
TRANSFER CASE CONTROL MODULE (Continued)
Summary of Contents for dakota 2002
Page 8: ...Fig 6 FASTENER IDENTIFICATION DR INTRODUCTION 7 FASTENER IDENTIFICATION Continued...
Page 9: ...Fig 7 FASTENER STRENGTH 8 INTRODUCTION DR FASTENER IDENTIFICATION Continued...
Page 11: ...Fig 8 METRIC CONVERSION CHART 10 INTRODUCTION DR METRIC SYSTEM Continued...
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Page 143: ...Fig 1 9 1 4 AXLE 3 70 REAR AXLE 9 1 4 DR REAR AXLE 9 1 4 Continued...
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Page 291: ...Fig 3 Cooling System Circulation Diesel Engine 7 4 COOLING DR COOLING Continued...
Page 308: ...Cooling System Pressure Tester 7700A Adapter Pins 8346 DR COOLING 7 21 COOLING Continued...
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Page 1644: ...Fig 49 Engine Lubrication System DR ENGINE 8 0L 9 395 LUBRICATION Continued...
Page 1689: ...Fig 24 FRAME DIMENSIONS 13 18 FRAMES BUMPERS DR FRAME Continued...
Page 1690: ...Fig 25 140 5 IN WHEELBASE HEAVY DUTY 2 WHEEL DRIVE DR FRAMES BUMPERS 13 19 FRAME Continued...
Page 1691: ...Fig 26 140 5 IN WHEELBASE HEAVY DUTY 4 WHEEL DRIVE 13 20 FRAMES BUMPERS DR FRAME Continued...
Page 1692: ...Fig 27 160 5 IN WHEELBASE HEAVY DUTY 2 WHEEL DRIVE DR FRAMES BUMPERS 13 21 FRAME Continued...
Page 1693: ...Fig 28 160 5 IN WHEELBASE HEAVY DUTY 4 WHEEL DRIVE 13 22 FRAMES BUMPERS DR FRAME Continued...
Page 2568: ...Fig 16 VEHICLE LEAD DIAGNOSIS AND CORRECTION CHART DR TIRES WHEELS 22 9 TIRES Continued...
Page 2575: ......
Page 2676: ...Fig 7 REAR WINDOW OPENING DR BODY STRUCTURE 23 101 OPENING DIMENSIONS Continued...
Page 2677: ...Fig 8 ENGINE COMPARTMENT FRONT STRUCTURE 23 102 BODY STRUCTURE DR OPENING DIMENSIONS Continued...
Page 2679: ...Fig 10 DASH PANEL 23 104 BODY STRUCTURE DR SEALER LOCATIONS Continued...
Page 2680: ...Fig 11 LOWER DASH PANEL DR BODY STRUCTURE 23 105 SEALER LOCATIONS Continued...
Page 2681: ...Fig 12 ROOF PANEL 23 106 BODY STRUCTURE DR SEALER LOCATIONS Continued...
Page 2682: ...Fig 13 CAB BACK PANEL DR BODY STRUCTURE 23 107 SEALER LOCATIONS Continued...
Page 2683: ...Fig 14 LOWER DASH PANEL 23 108 BODY STRUCTURE DR SEALER LOCATIONS Continued...
Page 2684: ...Fig 15 FLOOR PAN DR BODY STRUCTURE 23 109 SEALER LOCATIONS Continued...
Page 2685: ...Fig 16 FRONT FLOOR PAN 23 110 BODY STRUCTURE DR SEALER LOCATIONS Continued...
Page 2686: ...Fig 17 FLOOR PAN DR BODY STRUCTURE 23 111 SEALER LOCATIONS Continued...
Page 2687: ...Fig 18 PICKUP BOX 23 112 BODY STRUCTURE DR SEALER LOCATIONS Continued...
Page 2689: ...Fig 20 FRONT FENDER 23 114 BODY STRUCTURE DR STRUCTURAL ADHESIVE LOCATIONS Continued...
Page 2690: ...Fig 21 FLOOR PAN DR BODY STRUCTURE 23 115 STRUCTURAL ADHESIVE LOCATIONS Continued...
Page 2694: ...Fig 28 REAR DOOR INNER PANEL DR BODY STRUCTURE 23 119 STRUCTURAL ADHESIVE LOCATIONS Continued...
Page 2695: ...Fig 29 SILL RAIL STD CAB 23 120 BODY STRUCTURE DR STRUCTURAL ADHESIVE LOCATIONS Continued...
Page 2696: ...Fig 30 SILL RAIL QUAD CAB DR BODY STRUCTURE 23 121 STRUCTURAL ADHESIVE LOCATIONS Continued...
Page 2701: ...Fig 31 FENDER BRACE 23 126 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2702: ...Fig 32 STEERING COLUMN SUPPORT DR BODY STRUCTURE 23 127 WELD LOCATIONS Continued...
Page 2704: ...Fig 35 DASH PANEL DR BODY STRUCTURE 23 129 WELD LOCATIONS Continued...
Page 2705: ...Fig 36 LOWER PLENUM PANEL 23 130 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2706: ...Fig 37 FRONT FENDER Fig 38 DASH PANEL DR BODY STRUCTURE 23 131 WELD LOCATIONS Continued...
Page 2707: ...Fig 39 FRONT FENDER Fig 40 DASH PANEL 23 132 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2708: ...Fig 41 HEADLAMP MOUNTING PANEL DR BODY STRUCTURE 23 133 WELD LOCATIONS Continued...
Page 2710: ...Fig 43 AIR BAG MODULE BRACKET STANDARD CAB DR BODY STRUCTURE 23 135 WELD LOCATIONS Continued...
Page 2712: ...Fig 45 REAR FLOOR CROSSMEMBER STANDARD CAB DR BODY STRUCTURE 23 137 WELD LOCATIONS Continued...
Page 2715: ...Fig 48 REAR FLOOR CROSSMEMBERS STANDARD CAB 23 140 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2716: ...Fig 49 FLOOR SILL STANDARD CAB DR BODY STRUCTURE 23 141 WELD LOCATIONS Continued...
Page 2717: ...Fig 50 AIR BAG MODULE BRACKET QUAD CAB 23 142 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2719: ...Fig 52 REAR FLOOR CROSSMEMBER QUAD CAB 23 144 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2723: ...Fig 57 FRONT SEAT MOUNTING FRONT CROSSMEMBER 23 148 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2724: ...Fig 58 A PILLAR REINFORCEMENT STANDARD CAB DR BODY STRUCTURE 23 149 WELD LOCATIONS Continued...
Page 2727: ...Fig 63 INNER BODY SIDE APERTURE STANDARD CAB 23 152 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2728: ...Fig 64 C PILLAR BAFFLE QUAD CAB DR BODY STRUCTURE 23 153 WELD LOCATIONS Continued...
Page 2734: ...Fig 75 FLOOR SILL STANDARD CAB DR BODY STRUCTURE 23 159 WELD LOCATIONS Continued...
Page 2735: ...Fig 76 BACK REINFORCEMENT STANDARD CAB 23 160 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2736: ...Fig 77 CAB BACK REINFORCEMENT STANDARD CAB DR BODY STRUCTURE 23 161 WELD LOCATIONS Continued...
Page 2739: ...Fig 82 OUTER BODY SIDE APERTURE QUAD CAB 23 164 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2740: ...Fig 83 OUTER BODY SIDE APERTURE QUAD CAB DR BODY STRUCTURE 23 165 WELD LOCATIONS Continued...
Page 2741: ...Fig 84 REAR FLOOR CROSSMEMBER QUAD CAB 23 166 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2742: ...Fig 85 CAB BACK REINFORCEMENT QUAD CAB DR BODY STRUCTURE 23 167 WELD LOCATIONS Continued...
Page 2744: ...Fig 87 A PILLAR REINFORCEMENT QUAD CAB DR BODY STRUCTURE 23 169 WELD LOCATIONS Continued...
Page 2745: ...Fig 88 B PILLAR REINFORCEMENT QUAD CAB 23 170 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2746: ...Fig 89 FRONT ROOF HEADER QUAD CAB DR BODY STRUCTURE 23 171 WELD LOCATIONS Continued...
Page 2747: ...Fig 90 INNER BODY SIDE APERTURE QUAD CAB 23 172 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2749: ...Fig 92 LONG CROSSMEMBER SHORT CARGO BOX ONLY 23 174 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2750: ...Fig 93 TAPPING PLATES SHORT CARGO BOX ONLY DR BODY STRUCTURE 23 175 WELD LOCATIONS Continued...
Page 2764: ...Fig 114 OUTER WHEELHOUSE LONG CARGO BOX ONLY DR BODY STRUCTURE 23 189 WELD LOCATIONS Continued...
Page 2773: ...Fig 129 INNER DOOR PANEL QUAD CAB 23 198 BODY STRUCTURE DR WELD LOCATIONS Continued...
Page 2774: ...Fig 130 INNER DOOR PANEL STANDARD CAB DR BODY STRUCTURE 23 199 WELD LOCATIONS Continued...
Page 2775: ...Fig 131 INNER DOOR PANEL QUAD CAB 23 200 BODY STRUCTURE DR WELD LOCATIONS Continued...
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Page 2895: ...Dealer Technical Operations 800 Chrysler Drive CIMS 486 02 76 Auburn Hills MI 48326 2757...