Dodge 2008 Ram PowerWagon 2500 Owner'S Manual Download Page 52

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Trailer Towing Weights (Maximum Trailer Weight
Ratings) . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

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Trailer And Tongue Weight . . . . . . . . . . . . . . .70

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Towing Requirements . . . . . . . . . . . . . . . . . . .72

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Towing Tips . . . . . . . . . . . . . . . . . . . . . . . . . .82

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DIESEL EXHAUST FLUID . . . . . . . . . . . . . . . . .83

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System Overview . . . . . . . . . . . . . . . . . . . . . .84

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ADDING FUEL — 1500 DIESEL MODELS . . . . . .85

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Avoid Using Contaminated Fuel . . . . . . . . . . . .88

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Bulk Fuel Storage — Diesel Fuel . . . . . . . . . . .88

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Diesel Exhaust Fluid Storage . . . . . . . . . . . . . .89

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Adding Diesel Exhaust Fluid . . . . . . . . . . . . . .90

STARTING AND OPERATING

Summary of Contents for 2008 Ram PowerWagon 2500

Page 1: ...R a m Tr u c k Chrysler Group LLC O W N E R S M A N U A L 2 0 1 4 2014 RAM TRUCK DIESEL 14D241 226 AC Third Edition Printed in U S A D i e s e l S u p p l e m e n t...

Page 2: ...tions are less sharp your reflexes are slower and your judgment is impaired when you have been drinking Never drink and then drive This manual illustrates and describes the operation of features and e...

Page 3: ...RAM DIESEL SUPPLEMENT RAM 1500 2 RAM 2500 3500 4500 5500 131 INDEX 343...

Page 4: ...RAM 1500...

Page 5: ...SECTION PAGE 1 INTRODUCTION 5 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 7 3 UNDERSTANDING YOUR INSTRUMENT PANEL 11 4 STARTING AND OPERATING 49 5 MAINTAINING YOUR VEHICLE 93 6 MAINTENANCE SCHEDULE...

Page 6: ......

Page 7: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 6 1...

Page 8: ...ngine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect and store information about vehicle modifications that increase horsepower and torque output such a...

Page 9: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM 8 How To Use Remote Start 8 ENGINE BREAK IN RECOMMENDATIONS 9 2...

Page 10: ...engine This allows time for the engine pre heat cycle to pre heat the cylinder air and is normal in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding You...

Page 11: ...door locks or other controls could cause serious injury or death ENGINE BREAK IN RECOMMENDATIONS The diesel engine does not require a break in period due to its construction Normal operation is allowe...

Page 12: ...ine at the factory is a high quality energy conserving type lubricant Oil changes should be consistent with anticipated climate conditions under which vehicle operations will occur The recommended vis...

Page 13: ...CLUSTER 13 INSTRUMENT CLUSTER DESCRIPTIONS 14 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 26 Vehicle Information Customer Information Features 27 Electronic Vehicle Information Center EVIC Displays 3 5...

Page 14: ...INSTRUMENT CLUSTER 12 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 15: ...INSTRUMENT CLUSTER 3 UNDERSTANDING YOUR INSTRUMENT PANEL 13...

Page 16: ...tem is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system...

Page 17: ...ion Indicator Light MIL on could cause damage to the engine control system It also could affect fuel economy and driveability If the MIL is flashing severe catalytic Continued CAUTION Continued conver...

Page 18: ...e DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idl...

Page 19: ...bility Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and...

Page 20: ...e parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied...

Page 21: ...Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunc...

Page 22: ...ipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure te...

Page 23: ...s or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment...

Page 24: ...ble transmission gear is dis played in the lower right corner of the Electronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift...

Page 25: ...iles kilometers at speeds greater than 30 mph 48 km h see your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation...

Page 26: ...light will come on when the ignition is first turned ON and remain on briefly as a bulb check If the light does not come on during starting have the system checked by an authorized dealer If a problem...

Page 27: ...refer to Air Suspension System in Starting And Operating 31 4 LOW This light alerts the driver that the vehicle is in the four wheel drive LOW mode The front and rear driveshafts are mechanically lock...

Page 28: ...four wheel drive operation and proper use refer to Four Wheel Drive Operation If Equipped in Starting And Operating ELECTRONIC VEHICLE INFORMATION CENTER EVIC The Electronic Vehicle Information Center...

Page 29: ...splay anyone of the following choices Battery Voltage Displays the actual battery voltage Coolant Temp Displays the actual coolant temperature Trans Temperature Displays the actual transmission sump t...

Page 30: ...der Customer Program mable Features Uconnect 5 0 8 4 Settings 2 Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit 3 Main Screen Displays main menu sub menus setting...

Page 31: ...e Hill Decent Control symbol indicates the status of the Hill Descent Control HDC fea ture The lamp will be on solid when HDC is armed HDC can only be armed when the transfer case is in the 4WD LOW po...

Page 32: ...evere transmission damage or transmission failure WARNING If you continue operating the vehicle when the Transmission Temperature Warning Light is illumi nated you could cause the fluid to boil over c...

Page 33: ...aintenance Procedures Draining Fuel Water Separator Filters in Maintaining Your Vehicle for further information Wait To Start Light Diesel Only The Wait To Start telltale will illuminate for approxima...

Page 34: ...arning Light This telltale indicates engine oil temperature is high If the light turns on while driving stop the vehicle and shut off the engine as soon as possible Charging System Light This light sh...

Page 35: ...ine is running immediate service is required You may experience reduced performance an elevated rough idle or en gine stall and your vehicle may require towing Engine Temperature Warning Light This li...

Page 36: ...fall into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the prev...

Page 37: ...e is ignored your vehicle may not restart unless DEF is added with in the displayed mileage shown in the EVIC message Engine Will Not Restart in XXXX mi DEF Low Refill Soon This message will display w...

Page 38: ...cts that the DEF system has been filled with a fluid other than DEF has experienced component failures or when tampering has been detected When the DEF system needs to be serviced the following warnin...

Page 39: ...Dealer This message will display if DEF system issue detected is not serviced during the allowed period Your engine will not restart unless your vehicle is serviced by your authorized dealer This mess...

Page 40: ...o 100 Press and release the Up arrow button to exit the EVIC screen Vehicles Not Equipped With Passive Entry Without pressing the brake pedal press the ENGINE START STOP button and cycle the ignition...

Page 41: ...ition to the ON RUN position do not start the engine Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info Press and release the RIGHT arrow button to access...

Page 42: ...Press and release the Up arrow button to exit the EVIC screen NOTE If the indicator message illuminates when you start the vehicle the oil change indicator system did not reset If necessary repeat th...

Page 43: ...auge 2 10 Selectable Gauge 1 11 Selectable Gauge 1 The main display area will normally display the main menu or the screens of a selected feature of the main menu The main display area also displays p...

Page 44: ...rake Pedal and Push Button to Start Five Second Unstored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to...

Page 45: ...hen the DEF level reaches a driving range of approxi mately 500 miles 800 km If the following warning message sequence is ignored your vehicle may not restart unless DEF is added with in the displayed...

Page 46: ...EF Low telltale will be illumi nated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF Diesel Exhaust Fluid DEF Fault Warning Messages There are different messages which...

Page 47: ...es remaining range will be continuously displayed while operating the vehicle Chimes will also accompany the 75 50 and 25 mile remaining distances We recom mend you drive to your nearest authorized de...

Page 48: ...ith Passive Entry Without pressing the brake pedal press the ENGINE START STOP button and cycle the ignition to the ON RUN position do not start the engine Press and release the DOWN arrow button to s...

Page 49: ...the EVIC screen NOTE If the indicator message illuminates when you start the vehicle the oil change indicator system did not reset If necessary repeat this procedure Oil Life Reset Your vehicle is equ...

Page 50: ...ake pedal cycle the ignition to the ON RUN position do not start the engine Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info Press and release the RIGHT...

Page 51: ...Starting Fluids 55 NORMAL OPERATION 56 Cold Weather Precautions 56 Engine Idling 57 Stopping The Engine 58 Cooling System Tips Automatic Transmission 59 ENGINE BLOCK HEATER IF EQUIPPED 60 FUEL REQUIR...

Page 52: ...eight 70 Towing Requirements 72 Towing Tips 82 DIESEL EXHAUST FLUID 83 System Overview 84 ADDING FUEL 1500 DIESEL MODELS 85 Avoid Using Contaminated Fuel 88 Bulk Fuel Storage Diesel Fuel 88 Diesel Exh...

Page 53: ...ehicle or with access to an unlocked vehicle Leaving children in a vehicle unattended is dangerous for a number of reasons A child or others could be seriously or fatally injured Children should be wa...

Page 54: ...ting of either a warm or cold engine is obtained without pumping or pressing the accelerator pedal Turn the key fob to the START position and release when the engine starts If the engine fails to star...

Page 55: ...d with an automatic transmis sion place the shift lever into the PARK position 3 Press and hold the brake pedal while pressing the ENGINE START STOP button once NOTE A delay of the start of up to five...

Page 56: ...en sion cord Its use is recommended for environments that routinely fall below 10 F 23 C It should be used when the vehicle has not been running overnight or longer periods and should be plugged in tw...

Page 57: ...tinued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reasons A child or o...

Page 58: ...h of the cycling operation is controlled by the engine control module Glow plug heater operation can run for several minutes once the heater operation is complete the volt meter needle will stabilize...

Page 59: ...perating for fur ther information Engine Oil Usage Refer to Maintenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Engine Warm Up Avoid full throttle operation when th...

Page 60: ...coolant to carry excess heat away from the combustion chamber bearings internal components and turbocharger This is especially impor tant for turbocharged diesel engines NOTE Refer to the following c...

Page 61: ...Steep Hills Select a lower transmission gear Air Conditioning Turn it off temporarily Do Not Operate The Engine With Low Oil Pressure If the low oil pressure warning light turns on while driving stop...

Page 62: ...he engine block heater warms engine coolant and permits quicker starts in cold weather Connect the heater cord to a ground fault interrupter protected 110 115 Volt AC electrical outlet with a grounded...

Page 63: ...Materials specification D 975 Grade S15 will provide good performance If the vehicle is exposed to extreme cold below 20 F or 7 C or is required to operate at colder than normal conditions for prolon...

Page 64: ...ur diesel fuel or No 2 Ultra Low Sulfur climatized diesel fuels Experience has shown that it also operates on No 1 Ultra Low Sulfur diesel fuels or other fuels within specification NOTE If you acciden...

Page 65: ...ly with these requirements Refer to the Maintenance Chart in the Maintenance Sched ules section for further direction CAUTION Failure to comply with Oil Change requirements for vehicles operating on b...

Page 66: ...erature additives Fuel Quality Must Comply With ASTM Standards The quality of Biodiesel fuel may vary widely Only fuel produced by a BQ9000 supplier to the following specifi cations may be blended to...

Page 67: ...or 6 months which ever comes first Biodiesel Fuel Filter Change Intervals The use of biofuels require intervals shorter than the outlined 30 000 miles 48 280 km and must not exceed the suggested sche...

Page 68: ...s cargo and tongue weight The total load must be limited so that you do not exceed the GVWR Refer to Vehicle Loading Vehicle Certification Label in Starting and Operating for further information Gross...

Page 69: ...frontal area is the maximum height multiplied by the maximum width of the front of a trailer Trailer Sway Control The trailer sway control can be a mechanical telescoping link that can be installed b...

Page 70: ...ay caused by traffic and crosswinds and contributes positively to tow vehicle and trailer stability Trailer sway control and a weight distributing load equalizing hitch are recommended for heavier Ton...

Page 71: ...r the maximum trailer weight a given trailer hitch class can tow and should be used to assist you in selecting the correct trailer hitch for your intended towing condition Trailer Hitch Classification...

Page 72: ...NOTE For additional trailer towing information maxi mum trailer weight ratings refer to the following website addresses http www ramtrucks com http www ramtruck ca Canada Trailer And Tongue Weight Alw...

Page 73: ...rgo or equipment put in or on your vehicle The weight of the driver and all passengers NOTE Remember that everything put into or on the trailer adds to the load on your vehicle Also additional factory...

Page 74: ...the heavier loads WARNING Improper towing can lead to a collision Follow these guidelines to make your trailer towing as safe as possible Make certain that the load is secured in the trailer and will...

Page 75: ...er case is not in NEUTRAL Always block or chock the trailer wheels GCWR must not be exceeded Continued WARNING Continued Total weight must be distributed between the tow vehicle and the trailer such t...

Page 76: ...Replacing tires with a higher load carrying capacity will not increase the vehicle s GVWR and GAWR limits Towing Requirements Trailer Brakes WARNING Do not connect trailer brakes to your vehicle s hy...

Page 77: ...quired when towing a trailer with electronically actuated brakes When towing a trailer equipped with a hydraulic surge actuated brake system an electronic brake controller is not required Trailer brak...

Page 78: ...determines the power sent to the trailer brakes The trailer and the vehicle s brake lamps will come on when either vehicle braking or manual trailer brakes are applied Trailer Brake Status Indicator...

Page 79: ...nged as towing conditions change Changes to towing condi tions include trailer load vehicle load road conditions and weather Adjusting GAIN NOTE This should only be performed in a traffic free environ...

Page 80: ...DOWN buttons until the proper Trailer Brake Type appears on the screen 8 In a traffic free environment tow the trailer on a dry level surface at a speed of 20 25 mph 30 40 km h and squeeze the manual...

Page 81: ...Electronic Vehicle Information Center EVIC Display messages along with a single chime will be displayed when a malfunction is determined in the trailer connection trailer brake control or on the trai...

Page 82: ...lectrical system and electronic modules of the vehicle See your authorized dealer if an aftermarket module is to be installed Towing Requirements Trailer Lights And Wiring Whenever you pull a trailer...

Page 83: ...male Pins 4 Park 2 Male Pin 5 Left Stop Turn 3 Ground 6 Right Stop Turn Seven Pin Connector 1 Battery 5 Ground 2 Backup Lamps 6 Left Stop Turn 3 Right Stop Turn 7 Running Lamps 4 Electric Brakes 4 STA...

Page 84: ...nd heat build up This action will also provide better engine braking When towing a loaded trailer up steep grades at low speeds 20 mph 32 km h or below holding your vehicle in first gear using the ERS...

Page 85: ...and increase engine idle speed Highway Driving Reduce speed Air Conditioning Turn off temporarily Air Suspension System To aid in attaching detaching the trailer from the vehicle the air suspension s...

Page 86: ...mponents of the air we breathe You can operate with the comfort that your vehicle is contributing to a cleaner healthier world environment for this and generations to come System Overview This vehicle...

Page 87: ...is normal operation The DEF pump will run for a period of time after engine shutdown to purge the DEF system This is normal operation and may be audible from the rear of the vehicle ADDING FUEL 1500 D...

Page 88: ...the fuel tank is full 4 Remove the fuel nozzle and close the fuel door Emergency Fuel Can Refueling Most fuel cans will not open the flapper door A funnel is provided to open the flapper door to allo...

Page 89: ...E Ensure funnel is inserted fully to hold flapper door open 3 Pour fuel into funnel opening 4 Remove funnel from filler pipe clean off prior to putting back in the jack kit Fuel Fill Funnel Location 1...

Page 90: ...Avoid Using Contaminated Fuel Fuel that is contaminated by water or dirt can cause severe damage to the engine fuel system Proper main tenance of the engine fuel filter and fuel tank is essential Ref...

Page 91: ...elf life If DEF is kept in tempera tures between 10 and 90 F 12 and 32 C it will last a minimum of one year DEF is subject to freezing at the lowest temperatures For example DEF may freeze at temperat...

Page 92: ...NOTE Driving conditions altitude vehicle speed load etc will effect the amount of DEF that is used in your vehicle DEF Fill Procedure NOTE Refer to Fluids Lubricants and Genuine Parts in Maintaining Y...

Page 93: ...d clean the area immediately with water or use an absorbent material to soak up and spills on the ground Continued CAUTION Continued Do not attempt to start your engine if DEF is accidentally added to...

Page 94: ...period of time with temperatures below 12 F 11 C the DEF in the tank may freeze If the tank is overfilled and freezes it could be damaged Therefore do not overfill the DEF tank Extra care should be t...

Page 95: ...rator Filter 99 Underbody Mounted Fuel Filter Replacement 101 Priming If The Engine Has Run Out Of Fuel 103 Intervention Regeneration Strategy EVIC Message Process Flow 104 Maintenance Free Batteries...

Page 96: ...MENT 3 0L DIESEL 1 Air Cleaner Filter 5 Battery 2 Engine Oil Dipstick 6 Power Distribution Center PDC 3 Engine Oil Fill 7 Washer Fluid Reservoir 4 Brake Fluid Reservoir 8 Engine Coolant 94 MAINTAINING...

Page 97: ...ter Continued CAUTION Continued Your vehicle has been built with improved fluids that protect the performance and durability of your vehicle and also allow extended maintenance inter vals Do not use c...

Page 98: ...checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine shutdown to check the oil 1 MAX Mark 2 MIN Mark Checking the oi...

Page 99: ...ce Schedule for the proper maintenance intervals Engine Oil Viscosity SAE Grade CAUTION Your vehicle is equipped with an advanced technol ogy Diesel Engine and an emission device designed to limit Die...

Page 100: ...your vehicle Used oil and oil filters indiscriminately discarded can present a problem to the environment Contact your authorized dealer service station or governmental agency for advice on how and w...

Page 101: ...air cleaner filters are a high quality filter and are recom mended Draining Fuel Water Separator Filter The fuel filter water separator filter housing is located above the rear axle next to the fuel...

Page 102: ...riving or with the ignition in the ON position there may be a problem with your water separator wiring or sensor See your autho rized dealer for service Upon proper draining of the water from the fuel...

Page 103: ...il all water and contami nants have been removed When clean fuel is visible close the drain valve by turning it clockwise and turn the ignition switch to OFF If more than two ounces or 60 milliliters...

Page 104: ...or removal Remove the used o ring and discard it 6 Remove the used filter cartridge from the housing and dispose of it according to your local regulations 7 Wipe the sealing surfaces of the lid and ho...

Page 105: ...in tank fuel pump for approximately 30 seconds Repeat this process twice 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating for further inf...

Page 106: ...available fuel additives are not necessary for the proper operation of your diesel engine Intervention Regeneration Strategy EVIC Message Process Flow This engine meets all required EPA diesel engine...

Page 107: ...ssage is displayed on the EVIC it is necessary to have the emissions maintenance performed The proce dure for clearing and resetting the Perform Service indicator message is located in the appropriate...

Page 108: ...is displayed you will hear one chime to assist in alerting you of this condition Exhaust Service Required See Dealer Now Regeneration has been disabled due to a system malfunc tion At this point the e...

Page 109: ...gative cable is attached to the negative post Battery posts are marked positive and negative and are identified on the battery Continued CAUTION Continued case Also if a fast charger is used while the...

Page 110: ...raying water from a garden hose vertically down the face of the A C condenser if equipped or the back of the radiator core Check the engine cooling system hoses for brittle rubber cracking tears cuts...

Page 111: ...on CAUTION Mixing of engine coolant antifreeze other than specified Organic Additive Technology OAT en gine coolant antifreeze may result in engine damage and may decrease corrosion protection Organic...

Page 112: ...0 000 km before replacement To prevent reduc ing this extended maintenance period it is important that you use the same engine coolant OAT coolant conform ing to MS 12106 throughout the life of your v...

Page 113: ...severe internal engine damage If any coolant is needed to be added to the system please contact your local authorized dealer Mixing engine coolant antifreeze types is not recom mended and can result i...

Page 114: ...ules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze in open containers or allow it to remain in puddles on the ground If i...

Page 115: ...front of the condenser clean Do not change the thermostat for Summer or Winter operation If replacement is ever necessary install ONLY the correct type thermostat Other designs may result in unsatisf...

Page 116: ...wo marks Do not add fluid above the full mark because leakage may occur at the cap With disc brakes the fluid level can be expected to fall as the brake linings wear However an unexpected drop in flui...

Page 117: ...onged braking resulting in sudden brake failure This could result in a accident Overfilling the brake fluid reservoir can result in spilling brake fluid on hot engine parts causing the brake fluid to...

Page 118: ...ine Oil With Filter 3 0 Liter Diesel Engine SAE 5W 30 Synthetic API Certified Low Ash 8 Quarts 7 7 Liters Cooling System 3 0L Turbo Diesel Engine MOPAR Engine Coolant Antifreeze 10 Year 150 000 Mile F...

Page 119: ...c Low Ash engine oil meeting Chrysler material standard MS 11106 or Pennzoil Ultra Euro L full synthetic 5W 30 motor oil Engine Oil Filter We recommend you use MOPAR Engine Oil Filters Fuel Filters We...

Page 120: ...our diesel engine This vehicle is compatible with biodiesel blends greater than 5 but no greater than 20 biodiesel meeting ASTM specification D 7467 provided the shortened maintenance intervals are fo...

Page 121: ...er Case Fluid Front Axle 1500 Four Wheel Drive Models We recommend you use MOPAR GL 5 Synthetic Axle Lubricant SAE 75W 85 Rear Axle We recommend you use MOPAR Synthetic Gear Lu bricant SAE 75W 140 MS...

Page 122: ......

Page 123: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE 122 Maintenance Chart Diesel Fuel Up To B5 Biodiesel 124 MAINTENANCE SCHEDULE B6 TO B20 BIODIESEL 126 6...

Page 124: ...as soon as possible within the next 500 miles 805 km Your authorized dealer will reset the oil change indicator message after completing the scheduled oil change If a scheduled oil change is performe...

Page 125: ...at the first sign of irregu lar wear even if it occurs before the oil indicator system turns on At Every Oil Change Interval As Indicated By Oil Change Indicator System Inspect battery and clean and...

Page 126: ...000 192 000 208 000 224 000 240 000 Additional Inspections Completely fill the Diesel Exhaust Fluid tank X X X X X X X X X X X X X X X Inspect the CV joints X X X X X Inspect front suspension tie rod...

Page 127: ...0 144 000 160 000 176 000 192 000 208 000 224 000 240 000 Inspect transfer case fluid X X X X Additional Maintenance Replace fuel filter and drain water from the fuel filter assembly X X X X X Replace...

Page 128: ...d performance This could cause an accident MAINTENANCE SCHEDULE B6 TO B20 BIODIESEL NOTE Under no circumstances should oil change intervals exceed 8 000 miles 12 875 km or six months which ever comes...

Page 129: ...ll the Diesel Exhaust Fluid tank Rotate the tires Rotate at the first sign of irregu lar wear even if it occurs before the oil indicator system turns on At Every Oil Change Interval As Indicated By Oi...

Page 130: ...0 110 000 120 000 130 000 140 000 150 000 Or Years 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Or Kilometers 16 000 32 000 48 000 64 000 80 000 96 000 112 000 128 000 144 000 160 000 176 000 192 000 208 000 2...

Page 131: ...d the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chanic Failure to properly inspect and maintain your ve hicle could result i...

Page 132: ......

Page 133: ...RAM 2500 3500 4500 5500...

Page 134: ......

Page 135: ...ODUCTION 135 2 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 137 3 UNDERSTANDING YOUR INSTRUMENT PANEL 143 4 STARTING AND OPERATING 181 5 WHAT TO DO IN EMERGENCIES 265 6 MAINTAINING YOUR VEHICLE 271 7 M...

Page 136: ......

Page 137: ...INTRODUCTION CONTENTS A MESSAGE FROM CHRYSLER GROUP LLC 136 1...

Page 138: ...ke full advantage of the features of this engine NOTE Some aftermarket products may cause severe engine transmission and or exhaust system damage Your vehicle s Powertrain Control Systems can detect a...

Page 139: ...THINGS TO KNOW BEFORE STARTING YOUR VEHICLE CONTENTS REMOTE STARTING SYSTEM IF EQUIPPED 138 How To Use Remote Start 138 ENGINE BREAK IN RECOMMENDATIONS 142 2...

Page 140: ...e intake heater to pre heat the incoming air and is normal operation in cold weather Refer to Electronic Vehicle Information Center EVIC Warning Lights in Understanding Your Instrument Panel for furth...

Page 141: ...en Operation of the Remote Start System windows door locks or other controls could cause serious injury or death Remote Start Abort Message On Electronic Vehicle Information Center EVIC If Equipped Th...

Page 142: ...nroof op eration if equipped are disabled when the vehicle is in the Remote Start mode The engine can be started two consecutive times two 15 minute cycles with the RKE transmitter However the ignitio...

Page 143: ...n To On will flash in the EVIC until you turn the ignition switch to the ON RUN position Remote Start Comfort Systems If Equipped When remote start is activated the heated steering wheel and driver he...

Page 144: ...ently Vary throttle position at highway speeds when carry ing or towing significant weight NOTE Light duty operation such as light trailer towing or no load operation will extend the time before the e...

Page 145: ...STER 145 INSTRUMENT CLUSTER DESCRIPTIONS 146 ELECTRONIC VEHICLE INFORMATION CENTER EVIC 158 Vehicle Information Customer Information Features 159 Electronic Vehicle Information Center EVIC Displays 3...

Page 146: ...INSTRUMENT CLUSTER 144 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 147: ...INSTRUMENT CLUSTER 3 UNDERSTANDING YOUR INSTRUMENT PANEL 145...

Page 148: ...em is not functioning and that service is required However the conventional brake system will continue to operate normally if the BRAKE warning light is not on If the ABS light is on the brake system...

Page 149: ...ion Indicator Light MIL on could cause damage to the engine control system It also could affect fuel economy and driveability If the MIL is flashing severe catalytic Continued CAUTION Continued conver...

Page 150: ...e DO NOT operate the vehicle until the cause is corrected CAUTION Driving with a hot engine cooling system could damage your vehicle If the temperature gauge reads H pull over and stop the vehicle Idl...

Page 151: ...ility Control ESC system In this case the light will remain on until the condition has been corrected If the problem is related to the brake booster the ABS pump will run when applying the brake and a...

Page 152: ...parking brake is applied or a brake fault is detected If the light does not illuminate have the light inspected by an authorized dealer The light also will turn on when the parking brake is applied w...

Page 153: ...Oil Pressure The pointer should always indicate some oil pressure when the engine is running A continuous high or low reading under normal driving conditions may indicate a lubrication system malfunct...

Page 154: ...ipped with a Tire Pressure Monitoring System TPMS that illuminates a low tire pressure telltale when one or more of your tires is significantly under inflated Accordingly when the low tire pressure te...

Page 155: ...or wheels on your vehicle to ensure that the replacement or alternate tires and wheels allow the TPMS to continue to function properly CAUTION The TPMS has been optimized for the original equipment t...

Page 156: ...le transmission gear is dis played in the lower right corner of the Electronic Vehicle Information Center EVIC whenever the Electronic Range Select ERS feature is active Use the selector on the shift...

Page 157: ...your authorized dealer as soon as possible to have the problem diagnosed and corrected NOTE The ESC Off Indicator Light and the ESC Activation Malfunction Indicator Light come on momentarily each tim...

Page 158: ...dealer If a problem is detected the light will come on while the engine is running Cycle the ignition key when the vehicle has completely stopped and the shift lever is placed in the PARK position The...

Page 159: ...locked to gether forcing the front and rear wheels to rotate at the same speed Low range provides a greater gear reduction ratio to provide increased torque at the wheels For further information on f...

Page 160: ...ation If Equipped in Starting And Operating ELECTRONIC VEHICLE INFORMATION CENTER EVIC The Electronic Vehicle Information Center EVIC fea tures a driver interactive display that is located in the inst...

Page 161: ...play anyone of the following choices Battery Voltage Displays the actual battery voltage Coolant Temp Displays the actual coolant temperature Trans Temperature Displays the actual transmission sump te...

Page 162: ...er Customer Program mable Features Uconnect 5 0 8 4 Settings 2 Temperature Display Displays the temperature in degrees Celsius or degrees Fahrenheit 3 Main Screen Displays main menu sub menus settings...

Page 163: ...Hill Decent Control symbol indicates the status of the Hill Descent Control HDC fea ture The lamp will be on solid when HDC is armed HDC can only be armed when the transfer case is in the 4WD LOW pos...

Page 164: ...vere transmission damage or transmission failure WARNING If you continue operating the vehicle when the Transmission Temperature Warning Light is illumi nated you could cause the fluid to boil over co...

Page 165: ...nte nance Procedures Draining Fuel Water Separator Fil ters in Maintaining Your Vehicle for further information Wait To Start Light Diesel Only The Wait To Start telltale will illuminate for approxima...

Page 166: ...arning Light This telltale indicates engine oil temperature is high If the light turns on while driving stop the vehicle and shut off the engine as soon as possible Charging System Light This light sh...

Page 167: ...ne is running immediate service is required You may experience reduced performance an elevated rough idle or en gine stall and your vehicle may require towing Engine Temperature Warning Light This lig...

Page 168: ...all into several categories Five Second Stored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to the previ...

Page 169: ...e is ignored your vehicle may not restart unless DEF is added with in the displayed mileage shown in the EVIC message Engine Will Not Restart in XXXX mi DEF Low Refill Soon This message will display w...

Page 170: ...en filled with a fluid other than DEF has experienced component failures or when tampering has been detected When the DEF system needs to be serviced the following warnings will display Service DEF Sy...

Page 171: ...ay if DEF system issue detected is not serviced during the allowed period Your engine will not restart unless your vehicle is serviced by your authorized dealer This message will be displayed when und...

Page 172: ...o 100 Press and release the Up arrow button to exit the EVIC screen Vehicles Not Equipped With Passive Entry Without pressing the brake pedal press the ENGINE START STOP button and cycle the ignition...

Page 173: ...tion to the ON RUN position do not start the engine Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info Press and release the RIGHT arrow button to access...

Page 174: ...Press and release the Up arrow button to exit the EVIC screen NOTE If the indicator message illuminates when you start the vehicle the oil change indicator system did not reset If necessary repeat thi...

Page 175: ...uge 2 10 Selectable Gauge 1 11 Selectable Gauge 1 The main display area will normally display the main menu or the screens of a selected feature of the main menu The main display area also displays po...

Page 176: ...rake Pedal and Push Button to Start Five Second Unstored Messages When the appropriate conditions occur this type of message takes control of the main display area for five seconds and then returns to...

Page 177: ...hen the DEF level reaches a driving range of approxi mately 500 miles 800 km If the following warning message sequence is ignored your vehicle may not restart unless DEF is added with in the displayed...

Page 178: ...EF Low telltale will be illumi nated continuously until DEF fluid tank is filled with a minimum of two gallons of DEF Diesel Exhaust Fluid DEF Fault Warning Messages There are different messages which...

Page 179: ...s remaining range will be continuously displayed while operating the vehicle Chimes will also accompany the 75 50 and 25 mile remaining distances We recom mend you drive to your nearest authorized dea...

Page 180: ...RUN position do not start the engine Press and release the DOWN arrow button to scroll downward through the main menu to Vehicle Info Press and release the RIGHT arrow button to access the Fuel Filter...

Page 181: ...The Oil Change Required message will flash in the EVIC display for approximately 10 seconds after a single chime has sounded to indicate the next scheduled oil change interval The engine oil change i...

Page 182: ...nward through the main menu to Vehicle Info Press and release the RIGHT arrow button to access the Oil Life screen Press and hold the RIGHT arrow button for one second to access the Oil Life Reset scr...

Page 183: ...Manifold Air Temperature Above 66 F 19 C 190 Starting Procedure Engine Manifold Air Temperature 0 F To 66 F 18 C to 19 C 191 Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C 193 Star...

Page 184: ...peed Automatic Transmission If Equipped 209 MANUAL TRANSMISSION IF EQUIPPED 221 Shifting 222 Downshifting 223 Reverse Shifting 224 POWER TAKE OFF OPERATION IF EQUIPPED CHASSIS CAB ONLY 225 Stationary...

Page 185: ...39 Adding Diesel Exhaust Fluid 239 TRAILER TOWING 242 Common Towing Definitions 243 Trailer Hitch Classification 246 Trailer Towing Weights Maximum Trailer Weight Ratings 246 Trailer And Tongue Weight...

Page 186: ...ve the key fob and lock your vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is danger...

Page 187: ...h briefly to the START position and release it The starter motor will continue to run but will automatically disen gage when the engine is running Keyless Enter N Go If Equipped This feature allows th...

Page 188: ...ine Using ENGINE START STOP Button 1 Place the shift lever shift selector in PARK then press and release the ENGINE START STOP button 2 The ignition switch will return to the OFF position 3 If the shi...

Page 189: ...T STOP button once to change the ignition to the ACC position EVIC dis plays ACC 3 Press the ENGINE START STOP button a second time to change the ignition to the RUN position EVIC displays RUN 4 Press...

Page 190: ...tart time period Its length will decrease until it disappears when the Wait to Start time has elapsed CAUTION If the Water in Fuel Indicator Light remains on DO NOT START engine before you drain the w...

Page 191: ...o Start Light goes out reset the grid heaters by turning the ignition switch to the OFF position for at least five seconds and then back ON Repeat steps 1 through 7 of Keyless Enter N Go Starting Proc...

Page 192: ...r an automatic transmission For vehicles equipped with a manual transmission fully press and hold the clutch pedal and shift into NEU TRAL 3 Turn the ignition switch to the ON position and watch the i...

Page 193: ...66 F 18 C to 19 C NOTE The temperature displayed in the Electronic Vehicle Information Center EVIC does not necessarily reflect the engine manifold air temperature Refer to Electronic Vehicle Informat...

Page 194: ...goes off turn the ignition switch to the START position Do not press the accelerator during starting CAUTION Do not crank engine for more than 15 seconds at a time or starter motor damage may result T...

Page 195: ...of Starting Procedure Engine Manifold Air Tempera ture Below 66 F 19 C Starting Procedure Engine Manifold Air Temperature Below 0 F 18 C In extremely cold weather below 0 F 18 C it may be beneficial t...

Page 196: ...the engine is cranked for more than 10 seconds the post heat cycle will turn off NOTE Engine idle speed will automatically increase to 1 000 RPM and engage the Variable Geometry Turbocharger at low co...

Page 197: ...ren or animals inside parked vehicles in hot weather Interior heat build up may cause serious injury or death When leaving the vehicle always remove the key fob and lock your vehicle Never leave child...

Page 198: ...trolled by the engine control module Post heat operation can run for several minutes and then the electrical system and voltmeter needle will stabilize The cycling action will cause temporary dimming...

Page 199: ...e Refer to Maintenance Procedures in Maintaining Your Vehicle for the correct engine oil viscosity Winter Front Usage A winter front or cold weather cover is to be used in ambient temperatures below 1...

Page 200: ...erfor mance No load engine speeds should be kept under 1 200 RPM during the warm up period especially in cold ambient temperature conditions Your vehicle is equipped with a turbo speed limiter this fe...

Page 201: ...ome conditions the idle speed may increase to 900 RPM then return to normal idle speed This is normal operation NOTE For EVIC messages related to the vehicle s ex haust system refer to Maintenance Pro...

Page 202: ...before shutting it down This idle period will allow the lubricating oil and coolant to carry excess heat away from the combustion chamber bearings internal components and turbocharger This is especia...

Page 203: ...ating temperature Idle time can be set in 5 minute increments between 5 and 60 minutes See your local authorized dealer to enable this feature Programmable Maximum Vehicle Speed Chassis Cab Only This...

Page 204: ...gauge 140 F 60 C can be harmful to the engine Low engine coolant antifreeze temperature can cause incomplete combus tion which allows carbon and varnish to form on piston rings and injector nozzles A...

Page 205: ...e parts fail Be on the alert for changes in performance sounds and visual evidence that the engine requires service Some important clues are engine misfiring or vibrating severely sudden loss of power...

Page 206: ...l cord could cause electrocution NOTE The block heater will require 110 Volts AC and 6 5 Amps to activate the heater element Block Heater Usage For ambient temperatures below 0 F 18 C engine block hea...

Page 207: ...t Brake Indicator is illuminated Nor mal Full Strength exhaust brake mode is indicated by a yellow Exhaust Brake Indicator Once the Exhaust Brake Indicator is illuminated and the vehicle is moving fas...

Page 208: ...uce the engine warm up time To use the exhaust brake as a warm up device the vehicle must be stopped or moving less than 5 mph 8 km h the Exhaust Brake Indicator must be on and the coolant temperature...

Page 209: ...he engine is at idle speed Do not shift between PARK REVERSE NEUTRAL or DRIVE when the engine is above idle speed Continued CAUTION Continued Before shifting into any gear make sure your foot is firml...

Page 210: ...the vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattended is dangerous for a number of reaso...

Page 211: ...x Speed Automatic Transmission If Equipped Chassis Cab models with automatic transmission use the AS69RC transmission which is equipped with a Power Take Off PTO access cover on the right side of the...

Page 212: ...the ERS switches on the shift lever while in the DRIVE position will select the highest available transmission gear and will display that gear in the instrument cluster as 6 5 4 3 2 1 Gear Ranges DO N...

Page 213: ...guard against vehicle move ment and possible injury or damage Continued WARNING Continued Your vehicle could move and injure you and others if it is not completely in PARK Check by trying to move the...

Page 214: ...always remove the key fob and lock your vehicle Continued WARNING Continued Never leave children alone in a vehicle or with access to an unlocked vehicle Allowing children to be in a vehicle unattend...

Page 215: ...you and move it all the way counterclockwise until it stops Release the shift lever and make sure it is fully seated in the PARK gate Look at the transmission gear position display and verify that it...

Page 216: ...upshifts and down shifts and the best fuel economy The transmission automatically upshifts through underdrive first second and third gears direct fourth gear and overdrive fifth and sixth gears The D...

Page 217: ...shifting to NEUTRAL when stopped in heavy traffic can help to reduce this excess heat generation During cold temperatures transmission operation may be modified depending on engine and transmission t...

Page 218: ...can be engaged PARK REVERSE and NEUTRAL will continue to operate The Malfunction Indicator Light MIL may be illuminated Limp Home Mode allows the vehicle to be driven to an authorized dealer for serv...

Page 219: ...ly You can switch between DRIVE and ERS mode at any vehicle speed When the shift lever is in the DRIVE position the transmission will operate automatically shifting between all available gears Tapping...

Page 220: ...mission will shift to the range from which the vehicle can best be slowed down CAUTION When using ERS for engine braking while descend ing steep grades be careful not to overspeed the engine Apply the...

Page 221: ...g or failure due to excessive shifting When operating in TOW HAUL mode transmission upshifts are delayed and the trans mission will automatically downshift for engine brak ing when the throttle is clo...

Page 222: ...fferent feeling or response during normal operation in the upper gears When the vehicle speed drops or during some accelerations the clutch automatically disengages NOTE The torque converter clutch wi...

Page 223: ...RANSMISSION IF EQUIPPED WARNING You or others could be injured if you leave the vehicle unattended without having the parking brake fully applied The parking brake should al ways be applied when the d...

Page 224: ...result from starting in second or third gear with a loaded vehicle An unloaded vehicle may be launched in second gear Use each gear in numerical order do not skip a gear NOTE When loaded pulling a tra...

Page 225: ...skip gears to avoid overspeeding the engine and clutch WARNING Do not downshift for additional engine braking on a slippery surface The drive wheels could lose their grip and the vehicle could skid CA...

Page 226: ...tch pedal is held pressed i e not released Reverse Shifting To shift into REVERSE R bring the vehicle to a com plete stop Press the clutch and pause briefly to allow the gear train to stop rotating Be...

Page 227: ...ehicle menu on the EVIC screen and select mobile PTO mode Details of the PTO selection modes and further PTO information is available at the Ram Truck Bodybuilders web site www rambodybuilder com AS69...

Page 228: ...e RESUME ACCEL and DECEL cruise switches can be used respectively To disengage PTO operation and return to standard vehicle operation simply toggle the PTO switch to the OFF position The torque conver...

Page 229: ...IVE Parking brake must not be applied Brake pedal must not be applied No vehicle brake or clutch switch faults present Vehicle engine must be running PTO must be correctly installed using the vehicle...

Page 230: ...ay is a rare condition affecting diesel engines where the engine consumes its own lubrication oil and runs at higher and higher RPM until it overspeeds to a point where it destroys itself due to eithe...

Page 231: ...prolonged periods use climatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters WAR...

Page 232: ...diesel fuels or other fuels within specification NOTE If you accidentally fill the fuel tank with gasoline on your diesel vehicle Do not start the vehicle If you restart your vehicle you risk damage t...

Page 233: ...low It is im portant that you understand and comply with these requirements Failure to comply with Oil Change require ments for vehicles operating on biodiesel blends up to B20 will result in prematur...

Page 234: ...tection against fuel oxidation for up to six months Fuel Water Separation Must Use MOPAR Cummins Approved Fuel Filter Elements You must use MOPAR Cummins approved fuel filter elements in both your eng...

Page 235: ...ge CAUTION Under no circumstances should oil change inter vals exceed 15 000 miles 24 000 km pickup or 12 500 miles 20 000 km chassis cab if operation occurs with greater than 5 biodiesel blends Oil c...

Page 236: ...filler pipe the nozzle opens and holds the flapper door while refuel ing 3 Fill the vehicle with fuel when the fuel nozzle clicks or shuts off the fuel tank is full 4 Remove the fuel nozzle and close...

Page 237: ...the jack kit located under the front passenger seat 2 Insert funnel into same filler pipe opening as the fuel nozzle Diesel Fuel And DEF Fluid Filler Door Fuel Fill Funnel Location 2500 3500 Models 4...

Page 238: ...smoking materials lit in or near the vehicle when the fuel door is open or the tank is being filled Never add fuel when the engine is running This is in violation of most state and federal fire regul...

Page 239: ...p is tightened each time the vehicle is refueled WARNING A fire may result if fuel is pumped into a portable container that is on a truck bed You could be burned Always place fuel containers on the gr...

Page 240: ...maintenance of the stored fuel is also essential Fuel contaminated with water will promote the growth of microbes These microbes form slime that will clog the fuel filtration system and lines Drain co...

Page 241: ...brass aluminum iron or non stainless steel should be avoided as they are subject to corrosion by DEF If DEF is spilled it should be wiped up completely Adding Diesel Exhaust Fluid The DEF gauge locat...

Page 242: ...luid Fill Location 2 Diesel Fuel Fill Location 2 Insert DEF fill adapter nozzle into DEF tank filler neck DEF Filler Cap Chassis Cab Models DEF Filler Cap And Fuel Fill 1500 2500 3500 Models 240 START...

Page 243: ...lled clean the area immediately with water or use an absorbent material to soak up and spills on the ground Do not attempt to start your engine if DEF is accidentally added to the diesel fuel tank as...

Page 244: ...to avoid overfilling Note the level of the DEF gauge in your instrument cluster On pickup applica tions you may safely add a maximum of 2 gallons of DEF from portable containers when your DEF gauge i...

Page 245: ...les and equipment permanent or tem porary loaded in or on the trailer in its loaded and ready for operation condition The recommended way to measure GTW is to put your fully loaded trailer on a vehicl...

Page 246: ...be a mechanical telescoping link that can be installed between the hitch receiver and the trailer tongue that typically provides adjustable fric tion associated with the telescoping motion to dampen...

Page 247: ...e recommended for heavier Tongue Weights TW and may be required depending on vehicle and trailer configuration loading to comply with Gross Axle Weight Rating GAWR requirements Weight Dis tribution hi...

Page 248: ...iler Hitch In dustry Standards Class I Light Duty 2 000 lbs 907 kg Class II Medium Duty 3 500 lbs 1 587 kg Class III Heavy Duty 5 000 lbs 2 268 kg Trailer Hitch Classification Definitions Class IV Ext...

Page 249: ...g 6 7L Cummins Turbo Diesel 6 Speed Automatic Transmission Max Towing 17 810 lbs 8 078 kg Max Payload 2 980 lbs 1 351 kg Max Towing 30 060 lbs 13 634 kg Max Payload 6 710 lbs 3 043 kg Chassis Cab 3500...

Page 250: ...Automatic Transmission Max Towing 24 650 lbs 11 181 kg Max Payload 7 326 lbs 3 323 kg Chassis Cab 5500 Diesel ST SLT Laramie 6 7L Cummins Turbo Diesel 6 Speed Manual Trans mission Max Towing 20 150 lb...

Page 251: ...or heavier in the rear can cause the trailer to sway severely side to side which will cause loss of control of the vehicle and trailer Failure to load trailers heavier in front is the cause of many t...

Page 252: ...nformation Towing Requirements To promote proper break in of your new vehicle drive train components the following guidelines are recom mended CAUTION Do not tow a trailer at all during the first 500...

Page 253: ...control poor performance or dam age to brakes axle engine transmission steering suspension chassis structure or tires Continued WARNING Continued Safety chains must always be used between your vehicl...

Page 254: ...e Refer to Tires General Information in Starting and Oper ating for proper tire inflation procedures Check the trailer tires for proper tire inflation pres sures before trailer usage Check for signs o...

Page 255: ...ghs more than 1 000 lbs 454 kg loaded it should have its own brakes and they should be of adequate capacity Failure to do this could lead to accelerated brake lining wear higher brake pedal effort and...

Page 256: ...railer Brake Mod ule ITBM for Electric and Electric Over Hydraulic EOH trailer brakes NOTE This module has been designed and verified with electric trailer brakes and new electric over hydraulic syste...

Page 257: ...n is turned on pressing the GAIN adjustment button or sliding the manual brake control lever will display the GAIN setting for 10 seconds and the Trailer Brake Status Indicator Light will not be displ...

Page 258: ...ilable the GAIN setting will illuminate and the correct type of trailer must be selected from the EVIC options 4 Press the UP or DOWN button on the steering wheel until TRAILER TOW appears on the scre...

Page 259: ...ric over Hydrau lic Trailer Brakes Load Under 10 000 lbs Above 10 000 lbs Under 10 000 lbs Above 10 000 lbs The suggested selection depends and may change depending on the customer preferences for bra...

Page 260: ...raking There may be a increase in stop ping distance or trailer instability which could result in personal injury NOTE An aftermarket controller may be available for use with trailers with air or elec...

Page 261: ...and seven pin wiring harness Use a factory approved trailer har ness and connector NOTE Do not cut or splice wiring into the vehicles wiring harness The electrical connections are all complete to the...

Page 262: ...select TOW HAUL mode or select a lower gear range using the Electronic Range Select ERS switches NOTE Using TOW HAUL mode or selecting a lower gear range using the ERS switches while operating the veh...

Page 263: ...automatic transmission overheat ing turn the TOW HAUL feature ON when driving in hilly areas or select a lower gear range using the Electronic Range Select ERS switches on more severe grades Electroni...

Page 264: ...as good for the environment as it is good for business and vehicle performance The purpose of the SCR system is to reduce levels of NOx oxides of nitrogen emitted from engines that are harm ful to ou...

Page 265: ...irements while maintaining outstanding fuel economy drivability torque and power ratings Refer to Electronic Vehicle Information Center EVIC in Understanding Your Instrument Panel for system messages...

Page 266: ......

Page 267: ...WHAT TO DO IN EMERGENCIES CONTENTS JUMP STARTING 266 With Portable Starting Unit 269 5...

Page 268: ...ipped with two 12 Volt batteries If it becomes necessary to use a booster battery with jumper cables to start a vehicle s engine because its batteries are discharged the following procedure should be...

Page 269: ...le to the positive terminal of booster battery and the other end of the same cable to the positive terminal of the discharged battery WARNING Do not permit vehicles to touch each other as this could e...

Page 270: ...pt jump starting because the battery could rupture or explode The battery temperature must be brought up above freezing point before attempting to jump start 3 Take care that the clamps from one cable...

Page 271: ...em of booster vehicle or of immobilized vehicle With Portable Starting Unit There are many types of these units available Follow the manufacturer s instructions for necessary precautions and operation...

Page 272: ......

Page 273: ...r Filter 280 Draining Fuel Water Separator Filter 282 Engine Mounted Fuel Filter Replacement 284 Underbody Mounted Fuel Filter Replacement 286 Priming If The Engine Has Run Out Of Fuel 288 Interventio...

Page 274: ...f Equipped 302 Automatic Transmission If Equipped 302 Noise Control System Required Maintenance Warranty 306 FLUID CAPACITIES 311 FLUIDS LUBRICANTS AND GENUINE PARTS 313 Engine 313 Chassis 315 272 MAI...

Page 275: ...r 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery 11 Engi...

Page 276: ...eservoir 2 Engine Coolant Reservoir 8 Power Steering Fluid Reservoir 3 Automatic Transmission Dipstick If Equipped 9 Power Distribution Center 4 Brake Fluid Reservoir 10 Engine Oil Dipstick 5 Battery...

Page 277: ...impact vehicle perfor mance Immediately have potential malfunctions examined by an authorized Chrysler Group LLC dealership or qualified repair center Continued CAUTION Continued Your vehicle has been...

Page 278: ...re starting the engine after it has been parked overnight When checking oil after operating the engine first ensure the engine is at full operating tem perature then wait for 30 minutes after engine s...

Page 279: ...perating conditions the manufacturer only recommends engine oils that are API CJ 4 certified and meet the requirements of Chrysler Group LLC Use MOPAR or an equivalent oil meeting Chrysler Material St...

Page 280: ...mend you use SAE 15W 40 engine oil such as MOPAR Shell Rotella and Shell Rimula that meets Chrysler Material Standard MS 10902 and the API CJ 4 engine oil category is required Products meeting Cummin...

Page 281: ...ynthetic engine oils if the recommended oil quality requirements are met and the recommended maintenance intervals for oil and filter changes are followed Materials Added To Engine Oil The manufacture...

Page 282: ...WARNING The air induction system air cleaner hoses etc provides a measure of protection Do not remove the air induction system air cleaner hoses etc unless such removal is necessary for repair or mai...

Page 283: ...f the vehicle experiences a sudden loss of engine power while being driven in heavy snow or rain or when plowing snow and or the SERVICE AIR FILTER mes sage is displayed on the EVIC along with a chime...

Page 284: ...econd filter location is on the frame behind the front axle The best access to this water drain valve is from under the vehicle CAUTION Do not drain the fuel water separator filters when the engine is...

Page 285: ...ent agency for advice on recycling programs and for where used fluids and filters can be properly disposed of in your area Drain the fuel water separator filters when the Water In Fuel Indicator Light...

Page 286: ...everely impact fuel system life and reliability The engine mounted filter housing is equipped with a No Filter No Run NFNR feature Engine will not run if 1 No filter is installed 2 Inferior Non approv...

Page 287: ...valve 5 Remove lid using a socket or strap wrench Rotate counterclockwise for removal Remove used o ring and discard it 6 Remove the used filter cartridge from the housing and dispose of according to...

Page 288: ...Replacement NOTE Using a fuel filter that does not meet the manufactur er s filtration and water separating requirements can severely impact fuel system life and reliability The underbody mounted fil...

Page 289: ...water drain valve 1 full turn counterclock wise and completely drain fuel and water into the approved container 4 Close the water drain valve 5 Remove lid using a socket or strap wrench Rotate counter...

Page 290: ...will activate in tank fuel pump for approximately 15 seconds Repeat this process twice 3 Start the engine using the Normal Starting proce dure Refer to Starting Procedures in Starting and Operating f...

Page 291: ...fuel filter s ability to separate water from the fuel resulting in high pressure fuel system corrosion or damage Ethanol blends are not recommended or approved for use with your Cummins diesel engine...

Page 292: ...ark over materials that can burn Such materials might be grass or leaves coming into contact with your exhaust Continued WARNING Continued system Do not park or operate your vehicle in areas where you...

Page 293: ...eeds for as little as 45 minutes you can remedy the condition in the particulate filter system and allow your Cummins diesel engine and exhaust after treatment system to re move the trapped PM and res...

Page 294: ...tem could occur soon with continued operation Diesel Exhaust Fluid Diesel Exhaust Fluid DEF sometimes known simply by the name of its active component UREA is a key component of selective catalytic re...

Page 295: ...st charger is used while the battery is in vehicle disconnect both vehicle battery cables before connecting the charger to the battery Do not use a fast charger to provide starting voltage WARNING Bat...

Page 296: ...tion of bugs leaves etc If dirty clean by gently spraying water from a garden hose vertically down the face of the A C condenser if equipped or the back of the radiator core Check the engine cooling s...

Page 297: ...on CAUTION Mixing of engine coolant antifreeze other than specified Organic Additive Technology OAT en gine coolant antifreeze may result in engine damage and may decrease corrosion protection Organic...

Page 298: ...0 000 km before replacement To prevent reduc ing this extended maintenance period it is important that you use the same engine coolant OAT coolant conform ing to MS 12106 throughout the life of your v...

Page 299: ...severe internal engine damage If any coolant is needed to be added to the system please contact your local authorized dealer Mixing engine coolant antifreeze types is not recom mended and can result i...

Page 300: ...ules for your community To prevent ingestion by ani mals or children do not store ethylene glycol based engine coolant antifreeze in open containers or allow it to remain in puddles on the ground If i...

Page 301: ...itioning keep the front of the condenser clean Do not change the thermostat for Summer or Winter operation If replacement is ever necessary install ONLY the correct type thermostat Other designs may r...

Page 302: ...MIN mark The fluid level must be kept within these two marks Do not add fluid above the full mark because leakage may occur at the cap With disc brakes the fluid level can be expected to fall as the b...

Page 303: ...ing brake fluid on hot engine parts causing the brake fluid to catch fire Brake fluid can also damage painted and vinyl surfaces care should be taken to avoid its contact with these surfaces Continued...

Page 304: ...the lubricant is more than 1 2 in 12 mm below the bottom of the filler hole while the vehicle is on level ground enough lubricant should be added to bring the level to 1 4 in 6 mm below the bottom of...

Page 305: ...is policy is the use of special dyes for diagnosing fluid leaks Avoid using transmission sealers as they may adversely affect seals CAUTION Do not use chemical flushes in your transmission as the chem...

Page 306: ...clean and reinsert it until seated 7 Remove the dipstick again and note the fluid level on both sides The fluid level reading is only valid if there is a solid coating of oil on both sides of the dips...

Page 307: ...er on the dipstick Do not add fluid until the temperature is elevated enough to produce an accurate reading Run the engine at idle in PARK to warm the fluid 8 Check for leaks Release the parking brake...

Page 308: ...ations These vehicles can be identified by the Noise Emission Control Label located in the operator s compartment Required Maintenance For Noise Control Systems The following maintenance services must...

Page 309: ...ir filter element must also be clean and serviced according to the instructions out lined in the Maintenance Schedule section of this manual Tampering With Noise Control System Prohibited Federal law...

Page 310: ...e it left the manufacturer s control with all applicable U S EPA Noise Control Regu lations This warranty covers this vehicle as designed built and equipped by the manufacturer and is not limited to a...

Page 311: ...column mileage closest to the mileage at which service was performed MILES 7 500 15 000 22 500 30 000 37 500 45 000 52 500 60 000 KILOMETERS 12 000 24 000 36 000 48 000 60 000 72 000 84 000 96 000 Ex...

Page 312: ...e mileage at which service was performed MILES 67 500 75 000 82 500 90 000 97 500 105 000 112 500 120 000 KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000 Exhaust system insp...

Page 313: ...Gallons 106 Liters 2500 3500 Crew Mega Cab Short bed Models 31 Gallons 129 Liters 2500 3500 Crew Cab Longbed Models 32 Gallons 132 Liters Standard Rear Tank Chassis Cab Only 52 Gallons 197 Liters Opti...

Page 314: ...sel Exhaust Fluid Tank Ap proximate Chassis Cab 9 Gallons 34 Liters Engine Oil With Filter 6 7L Turbo Diesel Engine 12 Quarts 11 4 Liters Cooling System 6 7L Turbo Diesel Engine MOPAR Engine Coolant A...

Page 315: ...tion of these engine oils is typically located on the back of the oil container In ambient temperatures below 0 F 18 C we recommend you use 5W 40 synthetic engine oil such as MOPAR Shell Rotella and S...

Page 316: ...limatized No 2 diesel fuel or dilute the No 2 diesel fuel with 50 No 1 diesel fuel This will provide better protection from fuel gelling or wax plugging of the fuel filters This vehicle is fully compa...

Page 317: ...tomatic Transmission If Equipped Six Speed AS69RC Pickup models with PTO and all Chassis Cab models We recommend you use MOPAR ASRC Automatic Transmission Fluid or equivalent Failure to use the proper...

Page 318: ...Limited slip additive is not required for Limited Slip Rear Axles Clutch Linkage We recommend you use MOPAR Multi Purpose Grease NLGI Grade 2 E P or equivalent Manual Transmission G 56 If Equipped We...

Page 319: ...MAINTENANCE SCHEDULE CONTENTS MAINTENANCE SCHEDULE DIESEL ENGINE 318 Oil Change Indicator System Cummins Diesel 318 Perform Service Indicator Cummins Diesel 320 Required Maintenance Intervals 320 7...

Page 320: ...servoir brake master cylinder and automatic transmission if equipped and add as needed At Each Oil Change Change the engine oil filter Inspect the exhaust system Check the coolant level hoses and clam...

Page 321: ...ted by the oil change indicator system Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months whichever comes first NOTE Under no circumstances should oil chang...

Page 322: ...is displayed on the EVIC it is necessary to have the emissions maintenance performed Emissions maintenance may include replacing the Closed Crank case Ventilation CCV filter element The procedure for...

Page 323: ...Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichever...

Page 324: ...ls for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level...

Page 325: ...Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 0...

Page 326: ...ls for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front 4x4 and rear axle fluid change if using your vehicle for police taxi fleet of...

Page 327: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 328: ...or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces...

Page 329: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 330: ...the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the axle fluid Change automatic transmission fluid and sump filter AS69RC transmission only Chang...

Page 331: ...ve shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Replace Crankcase Ventilation Filter CCV Under no circumstances should oil change...

Page 332: ...ls for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level...

Page 333: ...y Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whicheve...

Page 334: ...wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected c...

Page 335: ...icate front drive shaft fitting 4x4 Lubricate outer tie rod ends Flush and replace power steering fluid Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months o...

Page 336: ...als for cracks or leaks and all parts for damage wear improper looseness or end play replace if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid leve...

Page 337: ...Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Inspect brake linings Inspect and adjust parking brake if necessary Under no circumstances should oil change intervals exceed 15 0...

Page 338: ...if necessary Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level If using your vehicle for police taxi fleet off road or frequent trailer towing change the...

Page 339: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichev...

Page 340: ...ts for damage wear improper looseness or end play replace if necessary Inspect brake linings Inspect and adjust parking brake if necessary Inspect the front and rear axle surfaces If gear oil leakage...

Page 341: ...ry Rotate tires Lubricate front drive shaft fitting 4x4 Lubricate outer tie rod ends Under no circumstances should oil change intervals exceed 15 000 miles 24 000 km or six months or 500 Hours whichev...

Page 342: ...s for damage wear improper looseness or end play replace if necessary Flush and replace engine coolant Inspect the front and rear axle surfaces If gear oil leakage is suspected check the fluid level I...

Page 343: ...that all cooling system service maintenance and repairs be performed by your local authorized dealer WARNING You can be badly injured working on or around a motor vehicle Do only service work for whi...

Page 344: ......

Page 345: ...INDEX...

Page 346: ...em 114 Fluid Check 114 Master Cylinder 114 Warning Light 17 Capacities Antifreeze Engine Coolant 116 Capacities Fluid 116 Caps Filler Oil Engine 97 Radiator Coolant Pressure 111 Charge Air Cooler 113...

Page 347: ...er EVIC 26 Engine 94 Air Cleaner 98 Block Heater 54 60 Break In Recommendations 9 Compartment 94 Coolant Antifreeze 117 Identification 94 Idling 57 Oil 95 117 Oil Filler Cap 97 Filters Air Cleaner 98...

Page 348: ...rument Cluster 12 13 14 Integrated Trailer Brake Controls 75 Intervention Regeneration Strategy 104 Keyless Enter N Go 53 Lights Airbag 19 Alarm 20 Anti Lock 14 Brake Warning 17 Check Engine Malfuncti...

Page 349: ...Radiator Cap Coolant Pressure Cap 108 111 Remote Starting System 8 Schedule Maintenance 122 Seat Belts Reminder 18 Selection of Coolant Antifreeze 117 Signals Turn 15 Speedometer 19 Starting 51 Autom...

Page 350: ...ents 72 Trailer and Tongue Weight 70 Wiring 80 Trailer Towing Guide 70 Trailer Weight 70 Transfer Case Fluid 119 Transmission Fluid 119 Turn Signals 15 Viscosity Engine Oil 97 Voltmeter 56 Warning Lig...

Page 351: ...uid Type 315 Shifting 209 Axle Fluid 315 Battery 293 Blanket 198 293 Emergency Starting 266 Brake System 300 Fluid Check 300 Master Cylinder 300 Warning Light 149 Brake Transmission Interlock 209 Capa...

Page 352: ...288 Disposal Antifreeze Engine Coolant 298 Draining Fuel Water Separator Filter 282 Electronic Range Select ERS 217 Electronic Vehicle Information Center EVIC 158 Emergency In Case of Jump Starting 2...

Page 353: ...Fuel 229 237 Adding 234 237 Diesel 229 237 313 Filter 282 Requirements 229 Specifications 230 Tank Capacity 311 Fueling 234 Gauges Speedometer 151 Tachometer 146 Voltmeter 196 Gear Ranges 210 222 Gro...

Page 354: ...nder 150 Security Alarm 152 Tire Pressure Monitoring TPMS 152 Warning Instrument Cluster Description 146 Maintenance Procedures 275 Maintenance Schedule 318 Manual Transmission 221 Fluid Level Check 3...

Page 355: ...PTO Power Take Off 225 Radiator Cap Coolant Pressure Cap 294 297 Remote Starting System 138 Resetting Perform Service Indicator 320 Seat Belts Reminder 150 Selection of Coolant Antifreeze 313 Shiftin...

Page 356: ...ng 242 Cooling System Tips 261 Hitches 246 Minimum Requirements 250 Trailer and Tongue Weight 249 Wiring 259 Trailer Towing Guide 246 Trailer Weight 246 Transfer Case Fluid 315 Transmission Automatic...

Page 357: ...ection This connection should not be fused Antennas for two way radios should be mounted on the roof or the rear area of the vehicle Care should be used in mounting antennas with magnet bases Magnets...

Page 358: ...R a m Tr u c k Chrysler Group LLC O W N E R S M A N U A L 2 0 1 4 2014 RAM TRUCK DIESEL 14D241 226 AC Third Edition Printed in U S A D i e s e l S u p p l e m e n t...

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Dodge 2008 Ram PowerWagon 2500, Owner'S Manual

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Summary of Contents for 2008 Ram PowerWagon 2500

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