Dodge 2004 Intrepid Owner'S Manual Download Page 166

Page: 166 / 249

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Fuel System Hoses . . . . . . . . . . . . . . . . . . . . 194

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Automatic Transaxle . . . . . . . . . . . . . . . . . . . 194

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Appearance Care And Protection From
Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . 197

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Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201

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Fuse Block Relays . . . . . . . . . . . . . . . . . . . . . 201

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Underhood Fuses . . . . . . . . . . . . . . . . . . . . . 202

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Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . 204

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Exterior Light Bulb Service . . . . . . . . . . . . . . . 204

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Headlight Replacement . . . . . . . . . . . . . . . . . 204

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Front Park, Turn Signal And Side
Marker Light . . . . . . . . . . . . . . . . . . . . . . . . 205

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Fog Light . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

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Center Stop Light . . . . . . . . . . . . . . . . . . . . . 206

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Tail, Stop, Back Up, And Turn Signal Lights . . 207

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License Plate Light . . . . . . . . . . . . . . . . . . . . 207

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Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 208

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Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . 208

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Recommended Fluids, Lubricants And Genuine
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

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Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210

166

MAINTAINING YOUR VEHICLE

Summary of Contents for 2004 Intrepid

Page 1: ...HICLE 7 3 UNDERSTANDING THE FEATURES OF YOUR VEHICLE 49 4 UNDERSTANDING YOUR INSTRUMENT PANEL 83 5 STARTING AND OPERATING 125 6 WHAT TO DO IN EMERGENCIES 151 7 MAINTAINING YOUR VEHICLE 165 8 MAINTENAN...

Page 2: ......

Page 3: ...INTRODUCTION CONTENTS Introduction 4 How To Use This Manual 4 Warnings And Cautions 6 Vehicle Identification Number 6 1...

Page 4: ...ehicle when sold When it comes to service remember that your manufac turers dealer knows your vehicle best has the factory trained technicians and genuine Mopar parts and is interested in your satisfa...

Page 5: ...INTRODUCTION 5 1...

Page 6: ...ou may miss important information Observe all Warnings and Cautions VEHICLE IDENTIFICATION NUMBER The vehicle identification number VIN is on a stamped plate at the left front corner of the instrument...

Page 7: ...stem If Equipped 14 Door Locks 14 Power Door Locks 14 Central Locking Feature If Equipped 15 Child Protection Lock System Rear Doors 16 Automatic Rolling Door Locks 16 Automatic Unlock On Exit Only Av...

Page 8: ...d Release 25 Trunk Safety Warning 26 Trunk Emergency Release 26 Occupant Restraints 26 Lap Shoulder Belts 27 Seat Belts And Pregnant Women 32 Seat Belt Extender 32 Driver And Right Front Passenger Sup...

Page 9: ...perate the vehicle for more than the two second validation time period The Sentry Key Immobilizer System does not need to be armed or activated Operation of the system is automatic regardless of wheth...

Page 10: ...s when the ignition switch is first turned to the On position If the vehicle electronics do not receive a valid signal from the ignition key the theft alarm light will flash continuously to signal tha...

Page 11: ...Insert the second valid key and switch the ignition On within 15 seconds After ten seconds a chime will sound and the Theft Alarm Light will begin to flash Turn the ignition Off and remove the second...

Page 12: ...the key to the Lock position and remove the key NOTE If you try to remove the key before you place the lever in Park the key may become trapped tempo rarily in the key cylinder If this occurs turn the...

Page 13: ...his system prevents the key from being removed unless the shift lever is in PARK and the shift knob push button is out It also prevents shifting out of PARK unless the key is in the OFF or RUN positio...

Page 14: ...icle with the remote keyless entry if so equipped or central unlock if so equipped They will remain on for about 30 seconds after all doors are closed then fade to off The lights also will fade to off...

Page 15: ...k the vehicle doors as you drive and when you park and leave the vehicle The rear doors cannot be opened from inside the vehicle until you pull up the lock plungers Central Locking Feature If Equipped...

Page 16: ...rgency exit with the system engaged move the lock plunger up unlocked position lower the window and open the door with the outside door handle WARNING Avoid trapping anyone in the vehicle in a collisi...

Page 17: ...OFF position 3 Depress the power door lock switch to lock the doors 4 A single chime will indicate the completion of the programming Automatic Unlock on Exit Only Available if Automatic Door Locks En...

Page 18: ...smitter You don t have to point the transmit ter at the vehicle to activate the system To unlock the doors Press and release the unlock button on the transmitter NOTE The system may be programmed to u...

Page 19: ...both buttons NOTE To enable disable the Lamp Flash see proce dure described above To unlock the trunk Press and hold the trunk button on the transmitter to unlatch the trunk Enable Disable Trunk Press...

Page 20: ...r details NOTE When entering program mode all previously programmed transmitters are erased from memory therefore you must reprogram ALL the transmitters when you enter program mode 1 With the vehicle...

Page 21: ...and side view mirrors to the desired position Program the radio preset buttons to the desired stations 3 Press and release the Set S button on the memory seat switch then press and release memory but...

Page 22: ...of batteries is from one to two years 2 Closeness to a radio transmitter such as a radio station tower airport transmitter and some mobile or CB radios Transmitter Battery Service The recommended rep...

Page 23: ...lights and the SET light will flash The horn will stop and if the source of the trigger is still present the lights will continue to flash for another 15 minutes NOTE The engine will not start until...

Page 24: ...sh slowly This shows that the system is fully armed To disarm the system Unlock a front door using either the key or the Keyless Entry Transmitter Tamper Alert If the horn sounds 3 times when you unlo...

Page 25: ...e window To open the window part way press the window switch to the detent and release it when you want the window to stop The window lock switch on the driver s door allows you to disable the window...

Page 26: ...ergency release handle It is located on the inside of the trunk lid near the latch and is coated so that it glows in a darkened trunk Pull on the handle to open the trunk OCCUPANT RESTRAINTS Some of t...

Page 27: ...rom home or on your own street Research has shown that seat belts save lives And they can reduce the seriousness of injuries in a collision Some of the worst injuries happen when people are thrown fro...

Page 28: ...rt of the belt Follow these instruc tions to wear your seat belt safely and to keep your passengers safe too Two people should never be belted into a single seat belt People belted together can crash...

Page 29: ...t you as well In a sudden stop you could move too far forward increasing the possibility of injury Wear your seat belt snugly A belt that is worn under your arm is very dangerous Your body could strik...

Page 30: ...domen Always wear the lap belt as low as pos sible and keep it snug A twisted belt can t do its job as well In a collision it could even cut into you Be sure the belt is straight If you can t straight...

Page 31: ...nt seats the shoulder belt can be adjusted upward or downward to position the belt away from your neck Push the lever above the webbing upward to release the anchorage and then move it up or down to t...

Page 32: ...seat belt is too short even when fully extended and when the adjustable upper shoulder belt anchorage if so equipped is in its lowest position your dealer can provide you with a seat belt extender Th...

Page 33: ...front airbag is mounted in the center of the steering wheel The passenger s front airbag is mounted in the instrument panel above the glove compartment The words SRS AIRBAG are embossed on the airbag...

Page 34: ...ction for the driver and front passenger Side airbags also work with seat belts to improve occupant protection The seat belts are designed to protect you in many types of collisions The front airbags...

Page 35: ...3 The driver and front passenger seats should be moved back as far as practical to allow the front airbags room to inflate 4 If your vehicle has side airbags do not lean against the door airbags will...

Page 36: ...Works The front airbag control module determines if a frontal collision is severe enough to require the airbags to inflate The airbag control module will not detect side roll over or rear collisions T...

Page 37: ...g gas is vented towards the instru ment panel The passenger s front airbag gas is vented through vent holes in the sides of the airbag In this way the airbags do not interfere with your control of the...

Page 38: ...hroat irritation move to fresh air If the irritation continues see your doctor If these particles settle on your clothing follow the garment manufacturer s instruc tions for cleaning It is not advisab...

Page 39: ...if you are not seated properly or if items are positioned in the area where the side airbag inflates This especially applies to children Maintaining Your Airbag System WARNING Modifications to any pa...

Page 40: ...can be prosecuted for ignoring it Children 12 years and under should ride properly buck led up in a rear seat According to crash statistics children are safer when properly restrained in the rear seat...

Page 41: ...or the LATCH anchorage system See the LATCH Child Seat Anchorage System section for greater explana tion Rearward facing child seats must NEVER be used in the front seat of a vehicle with a front pass...

Page 42: ...eatcheck org or call 1 866 SEATCHECK Older Children and Child Restraints Children who weigh more than 20 lbs 9 kg and who are older than one year can ride forward facing in the vehicle Forward facing...

Page 43: ...vehicle s seat belts instead securing the child restraint using lower anchorages and upper tether straps from the child restraint to the vehicle structure LATCH compatible child restraint systems are...

Page 44: ...een the rear seat back and the rear window These tether strap anchorages are under a hinged plastic cover with this symbol on it Many but not all restraint systems will be equipped with separate strap...

Page 45: ...the Vehicle Seat Belts The passenger seat belts are equipped with cinching latch plates which are designed to keep the lap portion of the lap shoulder belt tight around the child restraint so that it...

Page 46: ...sible lower the head restraint and pass the tether strap around the outboard side of the head re straint 3 Attach the tether strap hook A of the child restraint to the anchor B and remove slack in the...

Page 47: ...under which vehicle operations will occur The recommended viscosity and quality grades are in Section 7 of this manual Do not use non detergent or straight mineral oils A new engine may consume some o...

Page 48: ...lit during starting have it replaced If the light stays on or comes on while driving have the system checked by an authorized dealer Defrosters Check operation by selecting the defrost mode and place...

Page 49: ...djustment 54 Seats 55 Manual Seat Adjustment 55 Power Seats If Equipped 56 Power Reclining Seats If Equipped 56 Manual Reclining Seats 56 Lumbar Support If Equipped 57 Head Restraints 57 Folding Rear...

Page 50: ...m 65 Tilt Steering Column 65 Traction Control Switch If Equipped 66 Electronic Speed Control 67 To Activate 67 To Set At A Desired Speed 68 To Deactivate 68 To Resume Speed 68 To Vary The Speed Settin...

Page 51: ...Button 78 Global Reset 78 Step Button 78 Average Fuel Economy AVG ECO 78 Distance To Empty DTE 78 Trip Odometer ODO 78 Elapsed Time ET 78 C T Button 78 Compass Temperature Display 79 Automatic Compass...

Page 52: ...he arm rest cover and fold the cupholders forward The molded cupholders for the bucket seat are located in the forward edge of the center console COAT HOOK The coat hook is located next to the Rear Se...

Page 53: ...d rear of vehicle The mirror should be adjusted with the glare control set in the day position toward windshield Automatic Dimming Mirror If Equipped This mirror will automatically adjust for annoying...

Page 54: ...slight overlap of the view obtained on the inside mirror Right Side Mirror Adjust the convex outside mirror so you can just see the side of your vehicle This type of mirror will give a much wider view...

Page 55: ...the vehicle is moving is dangerous The sudden movement of the seat could cause you to lose control The seat belt might not be properly adjusted and you could be injured Adjust the seat only while the...

Page 56: ...a power seat as it may cause damage to the seat controls Power Reclining Seats If Equipped The recliner control is on the outboard side of the seat Manual Reclining Seats The recliner mechanism contr...

Page 57: ...Lumbar Support If Equipped This feature allows you to increase or decrease the amount of lumbar support Turn the control level for ward to increase and rearward to decrease the desired amount of lumba...

Page 58: ...Rear Seats If Equipped To provide additional storage area the rear seatbacks can be folded forward Pull the loop near the top of the seat and fold the seatback forward When the seat back is folded to...

Page 59: ...by children when the vehicle is in motion They could be seriously injured in an accident Children should be seated and using the proper restraint system TO OPEN AND CLOSE THE HOOD To open the hood two...

Page 60: ...sure all hood latches are fully latched before driving INTERIOR LIGHTS To Turn The Interior Lights On Rotate the Dimmer Control upward to the second detent Rotate the switch downward to turn the inte...

Page 61: ...first detent Front Map Reading Lights These lights are mounted between the sun visors Each light is turned On by pressing the lens Press the lens a second time to turn the light Off The lights also co...

Page 62: ...If the headlights or parking lights are left on after the ignition is turned Off a chime will sound when the driver s door is opened Headlight Time Delay This feature provides the safety of headlight...

Page 63: ...light switch is turned to another position Fog Lights Turn the headlight switch to either the headlight On or parking light On positions then pull out the headlight switch knob to turn on the fog ligh...

Page 64: ...the multi function lever toward the steer ing wheel This will cause the headlights to turn on at high beam and remain on until the lever is released Windshield Wipers And Washers The wipers and washe...

Page 65: ...s turn the control knob into the upper end of the delay range The delay interval decreases as you turn the knob until it enters the LO continual speed position The delay can be regulated from a maximu...

Page 66: ...ntrol System Off press the switch located on the instrument panel to the right of the steering column until the TRAC OFF light in the instru ment cluster lights up To turn the Traction Control System...

Page 67: ...in the instrument cluster will illuminate when the system is ON NOTE You must press the ON OFF button to activate the system each time the engine is started WARNING Leaving the Electronic Speed Contr...

Page 68: ...speed can be in creased by pressing and holding the ACCEL RESUME button When the button is released a new set speed will be established Tapping the ACCEL RESUME button once will result in a 2 mph 3 km...

Page 69: ...mission will upshift as the vehicle reaches the top of the hill When Descending A Hill If vehicle speed rises 3 mph 5 km h over the Speed Control SET speed the transmission will downshift to third gea...

Page 70: ...on the recessed area of the corresponding lens NOTE The dome reading lights will remain on until the switch is pressed a second time so be sure they have been turned off before leaving the vehicle GAR...

Page 71: ...s most garage door opener mod els manufactured after 1982 Do not use a garage door opener without these safety features it could cause injury or death Call toll free 1 800 355 3515 or on the Internet...

Page 72: ...mage to objects 2 Erase the factory test codes by pressing the two outside buttons Release the buttons when the light in the overhead console display begins to flash about 20 sec onds NOTE Step 2 does...

Page 73: ...hand held transmitter appears to pro gram the Universal Transceiver but your garage door or other device does not operate and your device was manufactured after 1996 your garage door opener or other...

Page 74: ...this has not previously been done Refer to the Programming instructions You may use either your Universal Transceiver or your original hand held transmitter to open you garage door Canadian Programmin...

Page 75: ...you sell your vehicle be sure to erase the frequencies To erase all of the previously trained frequencies hold down both outside buttons until the green light begins to flash This device complies with...

Page 76: ...ld the OPEN button If the sun roof is open and you wish to vent it press and hold the VENT button The sunshade can be opened manually It will also open as the sun roof opens The sunshade cannot be clo...

Page 77: ...buffeting occurs with the rear windows open open the front and rear windows together to minimize the buffeting If the buffeting occurs with the sunroof open adjust the sunroof opening to minimize the...

Page 78: ...nce To Empty DTE This display shows the estimated distance that can be traveled with the fuel remaining in the tank The distance is calculated by multiplying the amount of fuel remain ing by the proje...

Page 79: ...h level of magnetism After completing three 360 turns at about 5 mph 8 km h in an area free from large metal or metallic objects the CAL symbol will turn off and the compass will function normally Man...

Page 80: ...ET button for about 5 seconds until VAR appears in the display The number displayed is the variance zone used by the compass To change the zone press the STEP button to scroll through numbers 1 throug...

Page 81: ...tlet may be converted to a cigar lighter by install ing the dealer obtained smoker s package The outlet is operated by the ignition switch when in the run or acc positions only You may convert the out...

Page 82: ......

Page 83: ...ith Cassette Tape Player And CD Player If Equipped 93 Operating Instructions Radio 93 Power Switch Volume Control 93 Seek Button Radio Mode 94 Tuning 94 PTY Program Type Button 94 Balance 95 Fade 95 T...

Page 84: ...Mode 99 Tape CD Button 100 Time Button 100 Scan Button 100 Sales Code RBB AM FM Stereo Radio With Cassette Tape Player And CD Changer Capability 100 Operating Instructions 100 Power Button 100 Electr...

Page 85: ...e RW 111 Mode Button 111 Program Button 1 111 Program Button 4 Random Play 111 Program Button 5 111 Time Button 112 Changing Modes 112 Removing Discs From The CD Changer 112 CD Changer Operation With...

Page 86: ...INSTRUMENTS AND CONTROLS 86 UNDERSTANDING YOUR INSTRUMENT PANEL...

Page 87: ...Instrument Cluster UNDERSTANDING YOUR INSTRUMENT PANEL 87 4...

Page 88: ...gine oil level must be checked under the hood 4 TRAC ON OFF Lights The Traction Control On light TRAC ON will come on momentarily as a bulb check when the ignition switch is first turned ON If the lig...

Page 89: ...2 Low Washer Fluid Light This symbol will light whenever the fluid reser voir is less than 1 4 filled Adding washer fluid will cause the light to go out the next time the ignition is cycled A warning...

Page 90: ...mission control systems The light will illuminate when the key is in the ON position before engine start If the bulb does not come on when turning the key from OFF to ON have the condition checked pro...

Page 91: ...off some of the vehicle s electrical devices such as the Fog Lights or Rear Defroster If the Charging System Light remains on it means that the vehicle is experiencing a problem with the charging sys...

Page 92: ...as possible The light will also come on when the parking brake is applied with the ignition in the RUN position The warning light should be checked frequently to assure that it is operating properly...

Page 93: ...ng will increase each time you press the button 2 Press any other button to exit from the clock setting mode or it will exit the mode automatically if left alone for 5 or 6 seconds SALES CODE RAZ AM F...

Page 94: ...is button once will turn on the PTY mode for 5 seconds If no action is taken during the 5 second time out the PTY icon will turn off Pressing the PTY button within 5 seconds will allow the program for...

Page 95: ...the FM Band and stop at all RDS stations Each RDS station will be played for a 10 second scan once around the FM Band and stop at the last station The PTY icon will then turn off Balance The Balance...

Page 96: ...nds after pressing the SET button the station will continue to play but will not be locked into push button memory You may add a second station to each push button by repeating the above procedure wit...

Page 97: ...or until the end of the tape is reached At the end of the tape the tape will play in the opposite direction Tape Eject Press the EJT Tape button and the cassette will disengage and eject from the radi...

Page 98: ...CD into the CD player with the CD label facing up The CD will automatically be pulled into the CD Player If the volume control is ON the unit will switch from radio to CD mode and begin to play The di...

Page 99: ...on to move to the next randomly selected track Press TUNE FF to fast forward through the tracks Press the FF button a second time to stop the fast forward feature If TUNE RW is pressed the current tra...

Page 100: ...tion to operate the radio NOTE When first learning the control functions the user should set the controls as shown in the following list Tone Controls As illustrated Speaker Control Centered Power But...

Page 101: ...utton you wish to lock onto this station and press and release that button If a button is not selected within 5 seconds after pressing the SET button the station will continue to play but will not be...

Page 102: ...player while in the Satellite or radio mode Cassette Player Features With ignition OFF and the sound system OFF you can eject the tape cassette by pushing the EJECT button You can turn the tape playe...

Page 103: ...ying deactivates the Dolby Noise Reduction System When Dolby is ON the NR symbol appears on the display Each time a tape is inserted the Dolby will turn ON Dolby noise reduction manufactured under lic...

Page 104: ...e CD from the changer CD Diagnostic Indicators When driving over a very rough road the CD player may skip momentarily Skipping will not damage the disc or the player and play will resume automatically...

Page 105: ...ADIO WITH CD PLAYER AND CD CHANGER CONTROLS Radio Operation Power Volume Control Press the ON VOL control to turn the radio on Turn the volume control clockwise to increase the volume NOTE Power to op...

Page 106: ...ill pop out Adjust the balance and push the button back in Bass and Treble Tone Control The tone controls consist of 2 separate bands The bass band is on the left and the treble band is on the right E...

Page 107: ...ns 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired opera tion NOTE Changes or modifications not exp...

Page 108: ...FF Fast Forward and the CD player will begin to fast forward until FF is released The RW Reverse button works in a similar manner Random Play RND Program Button 4 Press the RND button 4 button while t...

Page 109: ...selected track Press the RND button 4 button a second time to stop Random Play FF RW TUNE Press FF TUNE RW to skip through the tracks in the desired direction until the button is released it will not...

Page 110: ...if the radio is on wait until the single slot is illuminated on both sides and simply insert the first disc To insert additional CDs into the changer the instructions follow 1 Select and press any num...

Page 111: ...the CD player will reverse through the tracks until the button is re leased Mode Button Press this button to toggle between radio and cd modes Program Button 1 Press this button to play the next avail...

Page 112: ...tomatically reload into the CD changer To eject additional CDs from the changer first select the numbered button where the CD is located and then press the EJT button CD Changer Operation with the Cha...

Page 113: ...ry 30 hours of use If you wait until the head becomes very dirty noticeably poor sound it may not be possible to remove all deposits with a simple WET cleaning cassette COMPACT DISC MAINTENANCE To kee...

Page 114: ...repo sitioning of the antenna it is recommended that the radio volume be turned down or off during cellular phone operation CLIMATE CONTROLS Manual Air Conditioning Heater Operation The Air Condition...

Page 115: ...dust and to cool the interior rapidly upon initial start up in very hot or humid weather Panel Recirculation Directs all air through the panel outlets Bi Level Recirculation Directs air through the pa...

Page 116: ...temperature settings for best wind shield and side window defrosting NOTE The air conditioning compressor operates in this mode This dehumidifies the air to help dry the windshield To improve fuel ec...

Page 117: ...nd a second time to turn it off A light above the button shows that the Rear Defroster is On NOTE The defroster turns off automatically after 15 minutes of operation Each later activation will allow 7...

Page 118: ...perature setting can be adjusted at any time without affecting automatic control operation The control also will show what Mode the system is in by the figure shown in the display NOTE The Mode can ch...

Page 119: ...display shows that the compressor is on Compressor operation is automatic when you press the Auto button The compressor can operate at any temperature above 32 F 0 C With the compressor off and the t...

Page 120: ...outlets Use this setting in cold or snowy conditions that require extra heat at the windshield This setting is good for maintaining com fort while reducing moisture on the windshield The compressor i...

Page 121: ...Labels can be peeled off by soaking with warm water Window Fogging In mild but rainy or humid weather your windows may fog up on the inside You can remove this fog by pressing the Defrost button The...

Page 122: ...ide windows through which you view the outside rearview mirrors Rear Seat Air Outlets The center console on vehicles with bucket seats has upper and lower outlets located on the rear of the console Ai...

Page 123: ...Operating Tips Manual A C and ATC UNDERSTANDING YOUR INSTRUMENT PANEL 123 4...

Page 124: ...utside Air Intake Make sure that the air intake directly in front of the windshield is free of obstructions Leaves snow etc could block air flow into the vehicle 124 UNDERSTANDING YOUR INSTRUMENT PANE...

Page 125: ...ptional U S And Standard Canada 129 Automatic Transaxle 129 Brake Transmission Interlock 129 Transaxle Reset Mode 130 Gear Ranges 130 Parking Brake 132 Brake System 134 Anti Lock Brake System ABS If E...

Page 126: ...nt And Balance 143 Fuel Requirements 143 Reformulated Gasoline 144 Gasoline Oxygenate Blends 144 MMT In Gasoline 145 Sulfur In Gasoline 145 Materials Added To Fuel 146 Adding Fuel 146 Fuel Filler Cap...

Page 127: ...ng or depressing the accelerator pedal Simply turn the key to the START position and release when the engine starts If the engine has not started within 3 seconds slightly depress the accelerator peda...

Page 128: ...a tor pedal all the way to the floor and hold it there while cranking the engine This should clear any excess fuel in case the engine is flooded CAUTION To prevent damage to the starter do not crank t...

Page 129: ...position unless the brake pedal is pressed This system is active only while the key is in the RUN position CAUTION Damage to the transaxle may occur if the following precautions are not observed Shift...

Page 130: ...n be reset we recom mend that you visit a dealer at your earliest possible convenience Your dealer has diagnostic equipment to determine if the problem could recur If the transaxle cannot be reset dea...

Page 131: ...nditions in hilly terrain travel ing into strong head winds or while towing heavy trailers use the 3 range 3 Drive This range eliminates shifts into Overdrive The transaxle will operate normally in fi...

Page 132: ...ed with the ignition on the red Brake light in the instrument cluster will come on NOTE This light only shows that the parking brake is applied It does not show the degree of brake application Before...

Page 133: ...The parking brake should always be applied when the driver is not in the vehicle WARNING Leaving children in a vehicle unattended is dan gerous for several reasons A child or others could be injured C...

Page 134: ...wo hydraulic systems lose normal capa bility the remaining system will still function with some loss of overall braking effectiveness This will be evident by increased pedal travel during application...

Page 135: ...ment The power assisted steering system of your vehicle provides mechanical steering capability in the event power assist is lost If for some reason the hydraulic pressure is interrupted it will still...

Page 136: ...cle free TIRES Proper tire inflation pressure is essential to the safe and satisfactory operation of your vehicle Three primary areas are affected by improper tire pressure 1 Safety WARNING Improperly...

Page 137: ...responsiveness in the steering Unequal tire pressures can cause erratic and unpredict able steering response Unequal tire pressure from side to side may cause the vehicle to drift left or right Tire...

Page 138: ...speeds correct tire inflation pressure is very important WARNING High speed driving with your vehicle under load is dangerous The added strain on your tires could cause them to fail You could have a s...

Page 139: ...compact spare installed WARNING Temporary use spare tires are for emergency use only With the compact spare tire assembly installed on your vehicle do not exceed 50 mph 80 km h Vehicle handling and br...

Page 140: ...l no matter what the speed Tire Chains Due to limited clearance tire chains are not recom mended CAUTION Damage to the vehicle may result if tire chains are used Snow Tires Some areas of the country r...

Page 141: ...t Replacement Tires The tires on your new vehicle provide a balance of many characteristics They should be inspected regularly for wear and correct inflation pressure The manufacturer strongly recomme...

Page 142: ...apability can result in sudden tire failure and loss of vehicle control Overloading your tires is dangerous Like under inflation overloading can cause tire failure Use tires of the recommended load ca...

Page 143: ...ause vehicle to pull to the left or right Alignment will not correct this condition See your dealer for proper diagnosis Improper alignment will not cause vehicle vibration Vehicle vibration may be a...

Page 144: ...ance and durability for your vehicle The manufacturer recommends the use of gasolines that meet the WWFC specifications if they are available Reformulated Gasoline Many areas of the country require th...

Page 145: ...not be indicated on the pump you should ask your gasoline retailer whether or not his her gasoline contains MMT It is even more important to look for gasolines without MMT in Canada because MMT can b...

Page 146: ...refore you should not have to add anything to the fuel Adding Fuel NOTE The fuel tank filler tube has a restricting door about 2 inches 50 mm down from the opening If fuel is poured from a portable co...

Page 147: ...hicle CAUTION Damage to the fuel system or emission control system could result from using an improper fuel tank filler tube cap gas cap A poorly fitting cap could let impurities into the fuel system...

Page 148: ...rt TRAILER TOWING Warranty Requirements The Manufacturer s Passenger Vehicle Warranty will apply to vehicles used to tow trailers for non commercial use However the following conditions must be met Th...

Page 149: ...allow The trailer tongue load must be considered as part of the tow vehicle load capacity when loading the ve hicle If the trailer weighs more than 1 000 lbs 450 kg it should have its own brakes WARN...

Page 150: ......

Page 151: ...153 Preparations For Jacking 154 Jacking And Changing a Tire 154 Compact Spare Tire For Temporary Emergency Use Only 157 Wheel Cover Installation If Required 157 Jump Starting The Battery 158 Driving...

Page 152: ...ignition key removed and the vehicle locked NOTE With extended use the flasher may run down your battery IF YOUR ENGINE OVERHEATS In any of the following situations you can reduce the potential for ov...

Page 153: ...ngerous You or others could be badly burned by steam or boiling coolant You may want to call a service center if your vehicle overheats If you decide to look under the hood yourself see Section 7 Main...

Page 154: ...parking brake and turn off the engine WARNING Do not attempt to change a tire on the side of the vehicle close to moving traffic Pull far enough off the road to avoid the danger of being hit when ope...

Page 155: ...re raising the vehicle use the lug wrench to loosen the lug nuts of the flat tire 4 Turn the jack screw clockwise to firmly engage the jack saddle with the lift area of the sill flange use the lift ar...

Page 156: ...spare tire For vehicles equipped with wheel covers see the wheel cover installation instruc tions Do not attempt to install a wheel cover on a compact spare 8 Tighten all the lug nuts on the mounting...

Page 157: ...d the spare tire in the places provided Compact Spare Tire For Temporary Emergency Use Only Keep tire inflated to 60 PSI 414 KPa Cold Inflation Pressure Avoid driving more than 50 miles 80 km before r...

Page 158: ...an start anytime the ignition switch is on You can be hurt by the fan CAUTION Do not try to push or tow your vehicle to get it started Your vehicle cannot be started this way Pushing with another vehi...

Page 159: ...ydrogen gas which is flam mable and explosive Keep flame or spark away from the vent holes Do not use a booster battery or any other booster source with an output that exceeds 12 volts NOTE The batter...

Page 160: ...When boost is provided by a battery in another vehicle park that vehicle within booster cable reach but without letting the vehicles touch Set parking brake place automatic transaxle in PARK and turn...

Page 161: ...front wheels to pull errati cally to the right or left This phenomenon occurs when there is a difference in the surface traction under the front driving wheels WARNING Rapid acceleration on slippery s...

Page 162: ...e is equipped with Traction Control turn the system off before attempting to rock the vehicle If your vehicle becomes stuck in mud sand or snow it can often be moved by a rocking motion Turn your stee...

Page 163: ...l lift equipment when towing from the front The only other approved method of towing is with a flat bed truck Do not tow the vehicle from the rear Damage to the rear sheet metal and fascia will occur...

Page 164: ......

Page 165: ...res 172 Engine Oil 172 Crankcase Emission Control System 180 Fuel Filter 180 Air Cleaner Filter 180 Maintenance Free Battery 181 Air Conditioner 182 Power Steering Fluid Check 183 Chassis Lubrication...

Page 166: ...04 Exterior Light Bulb Service 204 Headlight Replacement 204 Front Park Turn Signal And Side Marker Light 205 Fog Light 206 Center Stop Light 206 Tail Stop Back Up And Turn Signal Lights 207 License P...

Page 167: ...2 7L ENGINE MAINTAINING YOUR VEHICLE 167 7...

Page 168: ...3 5L ENGINE 168 MAINTAINING YOUR VEHICLE...

Page 169: ...n Light It will also store diagnostic codes and other information to assist your service technician in making repairs Although your vehicle will usually be driveable and not need towing see your deale...

Page 170: ...ich you can use prior to going to the test station To check if your vehicle s OBD system is ready you must do the following 1 Insert your ignition key into the ignition switch 2 Turn the ignition to t...

Page 171: ...il your vehicle because the MIL symbol is on with the engine running REPLACEMENT PARTS Use of genuine Mopar parts for normal scheduled maintenance and repairs is highly recommended to in sure the desi...

Page 172: ...sides the maintenance items for which there are fixed maintenance intervals there are other items that should operate satisfactorily without periodic maintenance However if a malfunction of these item...

Page 173: ...check the oil level is about 5 minutes after a fully warmed up engine is shut off or before starting the engine after it has sat overnight 3 5L Engine Oil Dipstick Engine Oil Dipstick MAINTAINING YOU...

Page 174: ...eading is at the MIN mark will result in a MAX reading on these engines Change Engine Oil Road conditions and your kind of driving affects the interval at which your oil should be changed Day or night...

Page 175: ...your engine oil at every interval shown on schedule A of the Mainte nance Schedules section of this manual NOTE Under no circumstances should oil change intervals exceed 6 000 miles 10 000 km or 6 mon...

Page 176: ...tified en gine oils that meet the require ments of DaimlerChrysler s Mate rial Standard MS 6395 Use Mopar or an equivalent oil meeting the specification MS 6395 Engine Oil Viscosity Charts NOTE The fi...

Page 177: ...gine Oils There are a growing number of engine oils being pro moted as either synthetic or semi synthetic If you choose to use such a product use only those oils that meet the American Petroleum Insti...

Page 178: ...h could result in belt failure If adjustment is re quired adjust the belts according to the specifications and procedures shown in the Service Manual See the Consumer Assistance section for informatio...

Page 179: ...the converter and the vehicle WARNING A hot exhaust system can start a fire if you park over materials that can burn Such materials might be grass or leaves coming into contact with your ex haust sys...

Page 180: ...ive amount of dirt accumulate in the fuel tank frequent replacement of the fuel filter which is mounted in the fuel tank may be necessary See your dealer for service Air Cleaner Filter Under normal dr...

Page 181: ...eaner 4 Move the battery into the opening and lift it out WARNING Battery fluid is a corrosive acid solution and can burn or even blind you Don t allow battery fluid to contact your eyes skin or cloth...

Page 182: ...ing performance seems lower than expected check the front of the A C con denser for an accumulation of dirt or insects Clean with a gentle water spray from behind the radiator and through the condense...

Page 183: ...teering fluid level at the power steering fluid reservoir Before removing the reservoir cap wipe the outside of the cap and reservoir so that no dirt can fall into the reservoir Fluid level should be...

Page 184: ...e when other maintenance is per formed If leakage or damage is evident replace the universal joint boot and grease immediately Continued operation could result in failure of the univer sal joint due t...

Page 185: ...g more lubricant Repeat this procedure three or four times Wipe all the lubricant off the key with a clean cloth to avoid soiling clothing If you use a lubricant that cannot be dispensed directly into...

Page 186: ...g the wiper blades to remove frost or ice from the windshield Keep the blade rubber out of contact with petroleum products such as engine oil gasoline etc Windshield Washers The fluid reservoir in the...

Page 187: ...jacent body areas for broken damaged deteriorated or mispositioned parts Open seams or loose connections could permit exhaust fumes to seep into the passenger compartment In addition inspect the exhau...

Page 188: ...d condenser for any accumulation of bugs leaves etc Clean the radiator and condenser by gently spraying water from a garden hose at the back of the core Check the engine cooling system hoses for condi...

Page 189: ...nt in water should be used Higher concentrations not to exceed 70 may be used if temperatures below 37 F 38 C are anticipated Use only high purity water such as distilled or deionized water when mixin...

Page 190: ...ystem is hot or under pressure WARNING Do not use a pressure cap other than the one speci fied for your vehicle Personal injury or engine damage may result Coolant Level The coolant bottle provides a...

Page 191: ...ressure tested for leaks Maintain coolant concentration of a minimum of 50 ethylene glycol and high quality water with recom mended antifreeze for proper corrosion protection of your engine cooling sy...

Page 192: ...vals can be found in Section 8 WARNING Riding the brakes can lead to brake failure and possibly an accident Driving with your foot resting or riding on the brake pedal can result in abnormally high br...

Page 193: ...see any signs of cracking scuffing or worn spots have the brake hoses replaced immediately Brake Master Cylinder The fluid level in the master cylinder should be checked when performing under hood se...

Page 194: ...only manufacturer specified hoses and clamps or their equivalent in material and specifi cation in any fuel system servicing It is mandatory to replace all clamps that have been loosened or removed du...

Page 195: ...anufacturer will result in more frequent fluid and filter changes Refer to the Recommended Fluids Lubricants and Genuine Parts section for the correct fluid type Fluid Level Check The fluid level in t...

Page 196: ...g with the lever in P PARK Wipe the dipstick clean and reinsert until seated Remove dipstick and note reading If the fluid is hot 180 F 82 C the reading should be in the cross hatched area marked HOT...

Page 197: ...fluid and filter should be changed Special Additives The manufacturer recommends against the addition of any fluid additives to the transaxle The only exception to this policy is the use of special dy...

Page 198: ...ur ve hicle in the shade using a mild car wash soap and rinse the panels completely with clear water If insects tar or other similar deposits have accumu lated on your vehicle wash it as soon as possi...

Page 199: ...to prevent corrosion To remove heavy soil select a non abrasive non acidic cleaner Do not use scouring pads or metal polishes Avoid automatic car washes that use acidic solutions or harsh brushes tha...

Page 200: ...glass headlights Plastic is not as scratch resistant as glass and therefore different lens cleaning procedures must be followed To minimize the possibility of scratching the lenses and reducing light...

Page 201: ...or clean the belts with chemical solvents or abrasive cleaners This will weaken the fabric If the belts need cleaning use a mild soap solution or lukewarm water Do not remove the belts from the vehicl...

Page 202: ...of a fuse with a rating other than indicated may result in a dangerous electrical system overload If a properly rated fuse continues to blow it indicates a problem in the circuit that must be correct...

Page 203: ...Yellow Fog Light Indicator 17 10 Amp Red ABS Control Back Up Lights Daytime Running Lights A C Heater Con trol Cavity Fuse Circuits 18 20 Amp Yellow Power Amplifier Horn 19 15 Amp Lt Blue Overhead Co...

Page 204: ...9005 Park Turn Side Marker 3157A Fog Light H 3 Center Stop Light 922 Tail Stop Turn 3157 Rear Side Marker 168 Back Up 3157 License 168 EXTERIOR LIGHT BULB SERVICE Headlight Replacement 1 Open the hoo...

Page 205: ...n the retaining ring clockwise to secure the bulb 6 Reinstall the headlight assembly Front Park Turn Signal and Side Marker Light 1 Open the hood and remove the headlight assembly mounting screws 2 Pu...

Page 206: ...connector from the bulb 4 Insert the new bulb and turn clockwise 5 Connect the wiring connector to the new bulb and reinstall the assembly Center Stop Light 1 Open the trunk and remove the trunk lid c...

Page 207: ...bulb socket counterclockwise to remove from the housing Pull the bulb from the socket 4 Replace the bulb reinstall the socket and reattach the light housing License Plate Light 1 Remove the screws sec...

Page 208: ...hood Label Firing Order 1 2 3 4 5 6 FLUID CAPACITIES U S Metric Fuel Approximate 17 Gallons 64 Liters Engine Oil with Filter 2 7 3 5 Liter Engine 5 Qts 4 7 Liters Cooling System 2 7 Liter Engine 10 5...

Page 209: ...ssion Control Information label in the engine compart ment Oil Filter Mopar Oil Filter Fuel Selection 87 Octane Chassis Component Fluid Lubricant or Genuine Part Automatic Transmission Mopar ATF 4 Aut...

Page 210: ...ks Mopar Spray White Lube Latches Door and Hood Trunk Mopar Multi Purpose Lube NLGI Grade 2 Mopar Spray White Lube Door check straps Mopar Spray White Lube Window System Components Mopar Spray White L...

Page 211: ...MAINTENANCE SCHEDULES CONTENTS Emission Control System Maintenance 212 Maintenance Schedules 212 Schedule B 215 Schedule A 222 8 M A I N T E N A N C E S C H E D U L E S...

Page 212: ...performed by any automotive repair establish ment or individual using any automotive part which has been certified pursuant to U S EPA or in the State of California California Air Resources Board regu...

Page 213: ...age are listed follow the interval that occurs first NOTE Under no circumstances should oil change intervals exceed 6000 miles 10 000 km or 6 months whichever comes first CAUTION Failure to perform th...

Page 214: ...rubber seals on each side of the radiator for proper fit At Each Oil Change Change the engine oil filter Inspect the exhaust system Inspect the brake hoses Inspect the CV joints and front and rear sus...

Page 215: ...Driving in dusty conditions Short trips of less than 10 miles 16 2 km More than 50 of your driving is at sustained high speeds during hot weather above 90 F 32 C Trailer towing Taxi police or delivery...

Page 216: ...Change engine oil and engine oil filter X X X X X X Inspect the air cleaner filter and replace if re quired X X X X X Replace the air cleaner filter X Inspect the front and rear brake linings and rot...

Page 217: ...engine oil filter X X X X X X Inspect the air cleaner filter and replace if re quired X X X X X Replace the air cleaner filter X Inspect the front and rear brake linings and rotors X X Adjust the dri...

Page 218: ...oil and engine oil filter X X X X X X Inspect the air cleaner filter and replace if re quired X X X X X Replace the air cleaner filter X Adjust the drive belt tension X Inspect the front and rear brak...

Page 219: ...the air cleaner filter and replace if re quired X X X X X Replace the air cleaner filter X Inspect the front and rear brake linings and rotors X X Replace the drive belts X Replace the power steering...

Page 220: ...ilter X X X X X X Inspect the air cleaner filter and replace if re quired X X X X Replace the air cleaner filter X Replace the air cleaner filter X Adjust the drive belt tension X X Inspect the front...

Page 221: ...X Replace the engine timing belt Federal Emis sions X Replace the engine timing belt California Emissions X Replace the spark plugs X Adjust the drive belt tension X Change the differential fluid X T...

Page 222: ...ange engine oil and engine oil filter X X X X X X Inspect the air cleaner filter and replace if re quired X X X X X Replace the air cleaner filter X Adjust the drive belt tension X Inspect the front a...

Page 223: ...ter X X X X X X Inspect the air cleaner filter and replace if required X X X X X Replace the air cleaner filter X Replace the drive belts X Inspect the front and rear brake linings and rotors X X Flus...

Page 224: ...necessary the PCV valve X Replace the engine timing belt Federal Emissions equipped vehicles only X Replace the engine timing belt California Emis sions equipped vehicles only X Flush and replace the...

Page 225: ...or vehicle Do only that service work for which you have the knowledge and the right equipment If you have any doubt about your ability to perform a service job take your vehicle to a competent me chan...

Page 226: ......

Page 227: ...ment 228 Prepare A List 228 Be Reasonable With Requests 228 If You Need Assistance 228 Warranty Information 231 Mopar Parts 231 Reporting Safety Defects 231 In Canada 232 Publication Order Forms 233 D...

Page 228: ...ay obtain a rental vehicle at a minimal daily charge If you need a rental it is advisable to make these arrangements when you call for an ap pointment IF YOU NEED ASSISTANCE The manufacturer and its d...

Page 229: ...mer Center should include the following information Owner s name and address Owner s telephone number home and office Dealership name Vehicle identification number Vehicle delivery date and mileage Da...

Page 230: ...thin three weeks of your vehicle delivery date If you have any questions about your service contract call the manufacturer s Service Contract Na tional Customer Hotline at 1 800 521 9922 The manufactu...

Page 231: ...D C If you believe that your vehicle has a defect which could cause a crash or cause injury or death you should immediately inform the National Highway Traffic Safety Administra tion NHTSA in addition...

Page 232: ...rmation about motor vehicle safety from the Hotline In Canada If you believe that your vehicle has a safety defect you should contact the Customer Service Department imme diately Canadian customers wh...

Page 233: ...PUBLICATION ORDER FORMS 9...

Page 234: ......

Page 235: ...ed 150 would wear one and a half 1 1 2 times as well on the government course as a tire graded 100 The relative performance of tires depends upon the actual conditions of their use however and may dep...

Page 236: ...can lead to sudden tire failure The grade C corresponds to a level of performance which all passen ger car tires must meet under the Federal Motor Vehicle Safety Standard No 109 Grades B and A represe...

Page 237: ...INDEX 10...

Page 238: ...23 Alignment and Balance 143 Antifreeze Disposal 188 Antifreeze Engine Coolant 189 Anti Lock Brake System 134 Anti Lock Warning Light 91 Anti Theft Security Alarm 23 Anti Theft System 23 Appearance C...

Page 239: ...Washes 198 199 Cargo Compartment Capacity 148 Luggage Carrier 148 Carpeting 199 Cassette Tape and Player Maintenance 112 Cassette Tape Player 93 100 112 Catalytic Converter 178 CD Changer 103 108 109...

Page 240: ...ction 188 Points to Remember 191 Pressure Cap 189 Radiator Cap 189 Rubber and Plastic Components 191 Selection of Coolant 189 Corrosion Protection 197 Courtesy Lights 61 Crankcase Emission Control Sys...

Page 241: ...172 Compartment 167 168 Cooling 89 188 Fails to Start 128 Oil 88 172 Oil Change Interval 174 Oil Selection 175 Oil Synthetic 177 Overheating 89 152 Specifications 208 Timing Belt 180 Entry System Illu...

Page 242: ...sure 88 Speedometer Odometer 91 Glass Cleaning 200 Glove Compartment 14 Hazard Warning Flasher 152 Head Restraints 57 Headlights Bulb Replacement 204 Cleaning 200 Dimmer Switch 64 Lights On Reminder 6...

Page 243: ...lster 33 Lap Shoulder Belts 27 LATCH Lower Anchors and Tether for CHildren 44 Latches Hood 185 Lead Free Gasoline 143 Leaks Fluid 48 Light Bulbs 204 Lights Airbag 37 48 90 Anti Lock 91 Automatic Off 6...

Page 244: ...24 Service Engine Soon 169 Side Marker 205 Theft Alarm 10 Traction Control 66 88 136 Trunk Ajar 88 Turn Signal 89 205 207 Voltage 91 Locks Child Protection 16 Cylinder 185 Door 14 15 Glove Compartmen...

Page 245: ...ommendation 175 Synthetic 177 Onboard Diagnostic System 169 170 Opener Garage Door 70 Operator Manuals 4 Overhead Console 70 77 Overhead Travel Information Center 77 Overheating Engine 152 Owner s Man...

Page 246: ...lacement Tires 141 Reporting Safety Defects 231 Restraint Head 57 Restraints Occupant 26 Rotation Tires 142 Safety Checks Inside Vehicle 48 Safety Checks Outside Vehicle 48 Safety Exhaust Gas 47 Safet...

Page 247: ...eter 89 Starting 127 Steering Linkage 184 Power 135 183 Tilt Column 65 Stuck Freeing 162 Sulfur in Gasoline 145 Sun Roof 76 77 Supplemental Restraint System Airbag 33 Synthetic Engine Oil 177 Tachomet...

Page 248: ...sion Range Indicator 91 130 Transmitter Battery Service 22 Transmitter Garage Door Opener 70 Transmitter Programming 20 Transporting Pets 46 Tread Wear Indicators 141 Trip Computer 77 Trip Odometer Re...

Page 249: ...Warranty Information 148 231 Washers Windshield 186 Washing Vehicle 198 Waxing and Polishing 198 Wind Buffeting 77 Windows Power 25 Windshield Defroster 48 116 120 Windshield Washers 64 186 Windshield...

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Dodge 2004 Intrepid, Owner'S Manual

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