DOCYKE L-kit Construction Manual Download Page 62 | Manualshive

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Summary of Contents for L-kit

Page 1: ...CONSTRUCTION MANUAL L kit AGE 4 YEARS MAX LOAD 50 KG TIME TO BUILD 2 8HR WEIGHT 30KG DIFFICULTY level 3...

Page 2: ...Contents Contents 1 Terms Conditions 2 Accessories Display 4 L 04 construction manual 7 L 06 construction manual 43 More Ideas 77 1...

Page 3: ...pecifically disclaim any express or implied warranty of fitness for High Risk Activities Terms Conditions YOU SHOULD CAREFULLY READ THE FOLLOWING AGREEMENT BEFORE USING THE PRODUCT USING THE PRODUCT I...

Page 4: ...ree Care should be taken during unpacking and assembly to ensure that all small parts and plastic bags are accounted for and kept out of the reach of children 6 Dirt leaves and other debris can damage...

Page 5: ...t 4 T block 180 Hex key 4mm 1 6 mm 1 5 mm 1 40x40 Profile Block 60 Hex bolt M6 14 4 M6 25 12 M6 35 8 M8 20 85 M8 25 24 M8 32 18 M8 40 15 M8 50 5 M8 60 6 M8 75 3 Washer S 8 16 H1 6 16 L 8 30 H2 12 Lock...

Page 6: ...2 inch wheel brake disc 1 Pedal L R 1 Cable clip 6 40x40 Hex bearing joint 5 40x80 Hex bearing joint 2 12 inch wheel bearing 2 Crank L R 1 Long nut M6 2 T62 Belt wheel 1 40x120 joint 5 Nut M8 2 L kit...

Page 7: ...m 1 1 7 m 1 Ball bearing Left thread 2 right thread 2 Screw right thread M8x132 2 right thread M8x40 2 Left thread M8X132 2 Spacer 8x 12xH6 4 22x 32xH2 5 4 22x 32xH5 4 22x 32xH10 8 Brake kit 1 Tape 1...

Page 8: ...CONSTRUCTION MANUAL Time to build 6hours Max weight 30Kg L 04 7...

Page 9: ...the bolts with full force to prevent them coming loose A M8x20 2 The positioning blocks are some of the smallest parts but they also some of the most important Putting them in the right place is a key...

Page 10: ...2 Check the profile nut remains perfectly straight in the slot M8x20 2 B 200mm A M8x20 2 X2 9...

Page 11: ...C D X2 M8x20 2 M8x25 M8 M8 M8x25 10...

Page 12: ...90 There are two types of knurled discs One can be installed in 5 15 25 etc The other can be installed in 0 10 20 30 etc E M8x32 2 M8 2 11...

Page 13: ...3 M8x20 2 Screws are required to use different lengths in different locations so be sure to follow the instruction manual and use the Hex wrench handle to tighten the screws A 320mm X2 12...

Page 14: ...4 M8X40 3 A 40mm 13...

Page 15: ...5 M8X20 2 A 14...

Page 16: ...6 A M8x20 2 172mm 8X 30xh2 2 22X 32xh10 15...

Page 17: ...7 A M8x20 0 360mm X2 B M8x20 20 40mm 16...

Page 18: ...8 M8x20 A M8X40 2 1320 17...

Page 19: ...9 A M8X20 2 160mm 80mm B M8X20 C M8x32 85 M8 18...

Page 20: ...10 A M8x25 2 B M8 2 M8x32 19...

Page 21: ...11 16mm A M8X20 2 17mm 20...

Page 22: ...A M8X20 3 12 53mm 21...

Page 23: ...13 A M8 3 B M8x32 3 35 60 22...

Page 24: ...14 A M6x35 2 C M6 2 B M8x25 D Tighten the bolts with full force to prevent them coming loose M8x25 E D C Tighten the bolts with full force to prevent them coming loose 280mm 120mm 23...

Page 25: ...B 15 M8X20 2 A M8X20 2 80mm 24...

Page 26: ...16 M8X40 3 A M8 80mm 25...

Page 27: ...17 A M8X40 2 26...

Page 28: ...18 A 0 M8x32 2 M8 2 27...

Page 29: ...418mm A 8X 16xh1 6 M8X50 19 B Bearing side 28...

Page 30: ...M8x20 20 A 22X 32xh10 26 8X 30xh2 M8X50 8X 30xh2 Bearing side 29...

Page 31: ...21 A B M8x20 M8 X2 M8x32 2 M8 2 15 20 30...

Page 32: ...A 22 B M8X20 2 M8x60 2 M8 2 31...

Page 33: ...C 222mm Tensioned with full force then tighten bolts well 32...

Page 34: ...A 23 R R B 22X 32xh10 4 M8x20 2 8X 30xh2 2 L L R R 33...

Page 35: ...A 280mm 24 C M8X20 198mm M8x20 2 M8x32 M8 B 40 34...

Page 36: ...M8x40 25 A B M8x40 2 X2 231mm 45 Each increment is 5 9x knurled increments 45 35...

Page 37: ...26 M6 2 A M8X20 140mm X2 M8X40 B B C M8X32 M8X32 M8 M8 D M8X20 36...

Page 38: ...M6x35 2 A B M8x20 120mm 27 37...

Page 39: ...28 A M8x20 2 B 240mm Tighten the bolts with full force to prevent them coming loose C M8x20 2 M8x20 2 38...

Page 40: ...M8X20 E 8X 30xh2 3 M8 2 M8X25 2 D M8x20 2 39...

Page 41: ...29 M6X14 4 M6x20 2 M8X20 2 Adjust the gap between the brake disc and the brakes then tighten the screws 40...

Page 42: ...1 2 3 A 30 B 41...

Page 43: ...31 C 1200mm 42...

Page 44: ...CONSTRUCTION MANUAL Time to build 6 hours Max weight 60Kg L 06 43...

Page 45: ...INSTRUCTION 1 360mm 2 M8X40 2 M8X20 2 The positioning blocks are some of the smallest parts but they also some of the most important Putting them in the right place is a key of the DOCYKE 44...

Page 46: ...M8X20 2 2 Tighten bolts with full force to prevent them from coming loose 2mm Make sure the nut is properly loaded and can be assisted by a hex wrench 45...

Page 47: ...3 4 Always check whether the profile nut perfectly in the slot M8X25 2 M8X20 2 140mm M8 2 46...

Page 48: ...M8 2 M8X32 2 There are two different knurled discs One for each corner ending in a 5 5 15 25 35 45 etc degree One for each corner ends in a 0 10 20 30 40 etc degree 30 47...

Page 49: ...0mm M8x20 2 Screws are required to use different lengths in different locations so be sure to follow the instruction manual and use the Hex wrench handle to tighten the screws M8x25 2 M8 2 100mm 100mm...

Page 50: ...6 M8X20 2 M8X60 2 M8 2 C D E 49...

Page 51: ...7 8 M8X20 M8 2 M8X25 2 Select the appropriate knurled discs Note the direction M8 Flat nuts M8X32 55 A B 50...

Page 52: ...9 200mm Assemble 2 identical components M8X20 M8X32 2 M8 2 25 X2 51...

Page 53: ...10 M8X20 2 M8X20 2 52...

Page 54: ...11 M8X25 M8X40 Assemble 2 identical components A 53...

Page 55: ...M8X20 60mm 12 54...

Page 56: ...13 Turn the hollow shaft in the middle of the bearing seat so that the screw can be tightened with the Hex wrench handle M8X20 2 M8X32 Assemble 2 identical components M8 80mm 40 A B 55...

Page 57: ...14 M8X32 M8X20 172mm 22X 32xh10 8X 30xh2 M8X20 M8X20 8X 30xh2 60mm 40 22X 32xh5 56...

Page 58: ...15 Adjust the gap between the brake disc and the brakes then tighten the screws M6X14 4 M6X20 2 M8X20 2 57...

Page 59: ...16 X2 C A M6x35 2 M6 2 D B M8x25 M8x25 E D C 120mm D Tighten the bolts with full force to prevent them coming loose 320mm C 58...

Page 60: ...17 M8X20 2 M8X20 2 M8X20 2 A B C D 40mm 26mm 59...

Page 61: ...18 C A M6x35 2 M6 2 D B M8x25 M8x25 E D C 280mm D Tighten the bolts with full force to prevent them coming loose 280mm C 60...

Page 62: ...B 19 Repeat the steps to complete the following figure C M8x40 M8x40 M8 61...

Page 63: ...M8x40 2 B 140mm 20 62...

Page 64: ...418mm M8X2 0 21 C A M8x50 B 8X 30xh2 8X 30xh2 8X 30xh10 Non Bearing side 63...

Page 65: ...22 M8X50 1320 8X 16xh1 5 A Bearing side 64...

Page 66: ...M8x20 2 A 23 Repeat the steps to complete the following figure 65...

Page 67: ...24 Pay attention to the direction M8X20 3 Repeat the steps to complete the following figure 66...

Page 68: ...25 67...

Page 69: ...26 M8X20 4 1320mm B C D 68...

Page 70: ...27 M8 2 A B M8X32 2 69...

Page 71: ...28 M8X4 M8x20 C D X2 E F The same method to assembly on the other side Each increment is 5 2x knurled increments 10 70...

Page 72: ...29 M8X32 2 M8x20 2 X 2 M8 2 C The same method to assembly on the other side 60mm 71...

Page 73: ...30 M8 M8x25 Repeat this step M8 M8x32 A B C 72...

Page 74: ...M8X20 2 31 M8X25 4 M8X20 4 M8X25 2 M8 2 A B C D 73...

Page 75: ...32 M6X14 4 M8X20 2 Adjust the gap between the brake disc and the brakes then tighten the screws M6x20 2 74...

Page 76: ...1 2 3 33 B A C 75...

Page 77: ...34 700mm 76...

Page 78: ...More Ideas L 01 L 02 77...

Page 79: ...L 03 L 05 78...

Page 80: ...L 07 L 08 79...

Page 81: ...L 09 You can find more Installation drawings at our official website 80...

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