DMC TS8000 Manual Download Page 1

©COPYRIGHT 2018 DANIELS MANUFACTURING CORPORATION  

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                         PATENT #7,243,429

TSK8000 MANUAL

 

     

TSK8000-M

 

REV  E     

Summary of Contents for TS8000

Page 1: ...COPYRIGHT 2018 DANIELS MANUFACTURING CORPORATION WWW DMCTOOLS COM 407 855 6161 PATENT 7 243 429 TSK8000 MANUAL TSK8000 M REV E...

Page 2: ...d properties Inspect frequently and readjust blade depth if necessary Important Note from Manufacturer Care should be taken when handling insulation or shielding as nicked frayed or broken strands can...

Page 3: ...eck When Inserting Dies 18 9 0 TS8000 Specifications 19 9 1 Tool Specifications 20 9 2 Cable Specifications 20 9 3 Other Cable Specifications 20 10 0 NEMA WC 27500 Shielded and Unshielded Cable Part N...

Page 4: ...oving the jacket from multi conductor cable is often done by hand with a razor blade This is a dangerous and difficult way to remove the jacket from any type of electrical cable A razor blade offers n...

Page 5: ...common differences that may seen in different lots of the same cable Since the cable standards are based on the performance of the cable rather than dimensional conformance it has been our observatio...

Page 6: ...gineers to support the actual cable sample at the time the die set was designed The purpose is to create a controlled rotation of the dies blades as the cable is moved along the track DMC determines i...

Page 7: ...t of the dies Die Container Label sticker on the die container that identifies the cable OD range and start ing depth adjustment for the dies Die Set Identification 1 Location of die part number The d...

Page 8: ...y TSK8000 TSD2160 2 151 to 160 Left Lay TSK8000 TSD2170 2 161 to 170 Left Lay TSK8000 TSD2180 2 171 to 180 Left Lay TSK8000 Twist Strip Outer Jacket Stripping Tool Die Set Part Numbering System 3 Inne...

Page 9: ...ic shape Therefore 3 conductor die sets come with only 1 blade The blade is in the B side die This will produce a single cut longitudinally on the cable Tool allows for 001 incremental adjustments to...

Page 10: ...1 to 0 180 TSK8002 Twist Strip Kit with TSK8000 w All 10 2 Conductor Die Sets Cable diameter range from 0 081 to 0 180 TSK8003 Twist Strip Kit with TSK8000 w All 10 3 Conductor Die Sets Cable diameter...

Page 11: ...COPYRIGHT 2018 DANIELS MANUFACTURING CORPORATION WWW DMCTOOLS COM 407 855 6161 PATENT 7 243 429 8 TSK8000 MANUAL TSK8000 M REV E 4 0 Tool Anatomy...

Page 12: ...ng This is not a spring loaded closure but a solid mechanism that effectively locks the arms in the closed position To open and close the tool arms follow these steps 1 Squeeze the arm release levers...

Page 13: ...h the die mounting post Release the die release button and check to make sure the die half is fully inserted into the tool arm C Repeat this procedure for the other tool arm D Note When changing die s...

Page 14: ...161 PATENT 7 243 429 11 Release Arms to Operate Tool 1 While holding the Arm Release Levers as shown below A rotate the lock ring to the unlocked position B Gently release the tool arms and inspect th...

Page 15: ...le which will prevent rotation of the tool core and arms loosen the collet A adjust the strip length rod B by sliding the rod into or out of the collet and re tighten the collet nut The strip length r...

Page 16: ...of the strip length rod B and gently release tool arms until the dies are seated flush together C 3 If dies do not fully close open the arms by pressing the opposing arm release levers and rotate the...

Page 17: ...he cable pull the cable in a smooth and in line motion away from the tool and the blades in the die set will precisely slit the outer jacket A The user may find that scoring instead of cutting complet...

Page 18: ...r each side are not the same in order to have good quality results This is acceptable If no shield damage is present but the wire jacket doesn t crack apart easily adjust the depth knob a slight amoun...

Page 19: ...OM 407 855 6161 PATENT 7 243 429 16 TSK8000 MANUAL TSK8000 M REV E Damaged or Improper Strip 1 If shield damage is present and undesired B adjust the depth knob for a shallower cut A shallower cut C m...

Page 20: ...B die halves in their proper location Refer to section 5 2 if needed The TS8000 has adjustable blade depth settings Follow these steps to set the proper blade depth for a die set 1 Remove Dies from To...

Page 21: ...ts 001 of blade travel C 7 Lock Depth Knob Lock Screw on Tool Arm marked A D 8 Repeat Steps 5 8 for Die Half marked B 9 Strip sample wire and inspect for desired result adjust tool as necessary NOTE T...

Page 22: ...ip test allows the user to verify that the stripping of the cable and the depth settings of the die blades meet the users requirements The adjustable blades of the TS8000 allow the tool to accommodate...

Page 23: ...ble blade depth settings Tool Weight 81 lbs Shipping Weight 2lbs includes entire tool and accessories in foam lined case Die Arm Lever Force 4 4 lbs Die Arm Lever Length 1 Tool Dimensions 1 75 wide 9...

Page 24: ...34 XLETFE 150 C SE SAE AS22759 35 XLETFE 200 C SM SAE AS22759 41 XLETFE 200 C SN SAE AS22759 42 XLETFE 200 C SP SAE AS22759 43 XLETFE 200 C SR SAE AS22759 44 XLETFE 200 C SS SAE AS22759 45 XLETFE 200...

Page 25: ...aped PTFE 260 C 08 58 Extruded white irradiated PVDF 150 C 09 59 Extruded white FEP 200 C 10 60 Extruded clear PVDF 125 C 11 61 Wrapped FEP 200 C 12 62 Tape of natural polymide combined with FEP wrapp...

Page 26: ...g too deeply or too shallow How do I know which side to adjust Each die half is marked with an A or a B for identification DMC recommends placing a mark on one side of the cable with a felt tip marker...

Page 27: ...UFACTURING CORPORATION IS NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND RESULTING FROM THE USE OF ANY OF ITS PRODUCTS OWNERS AND USERS OF DMC PRODUCTS ASSUME FULL RESPONSIBILIT...

Page 28: ...TSK8000 M REV E TSK8000 MANUAL COPYRIGHT 2018 DANIELS MANUFACTURING CORPORATION WWW DMCTOOLS COM 407 855 6161 PATENT 7 243 429 25...

Page 29: ...031 TSD2170 2 161 to 170 A 0 034 B 0 034 TSD2180 2 171 to 180 A 0 038 B 0 038 TSK8000 Twist Strip Outer Jacket Stripping Tool Die Set Part Numbering System 3 Inner Conductors Die Set PN of Inner Cond...

Page 30: ...attery Powered Pneumatic Electric and Hydraulic Crimping Tools Backshell Accessory Torque Tools Contact Insertion Removal Tools EMI RFI Shielding Band Tools Alphatron Wire Crimp Pull Testers Fiber Opt...

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