DMC DMC95 Quick Start Manual Download Page 2

DANIELS MANUFACTURING CORP.,  526 THORPE ROAD, ORLANDO, FL  32824,  USA

PHONE (407) 855-6161  •  FAX (407) 855-6884  •  www.dmctools.com  •  E-MAIL: [email protected]

     Rev A.  

     08/12          DMC95-SL

COPYRIGHT © 2012 Daniels Manufacturing Corp.  ALL  RIGHTS  RESERVED

DMC95 CONTACT RETENTION  

TEST TOOL KIT

HT250 ADJUSTABLE RETENTION TEST TOOL

TOOL SET UP

1. Tool part number designates tool body only, without 

tip. Refer to Chart A for preset range of tool.

2. Remove button head (shipping) screw.  Select 

appropriate tip and screw into tool body through slide. 

Refer to Chart B for tip part numbers. 

USE OF TOOL

1. To test retention of socket contacts, use socket tester 

tip with preset tool.  Insert tester (pin) into mating end of 

contact.  Tool must be in a straight line with contact.  For 

pin contacts, fit pin tester to tool body and place over 

contact at the mating end.

2.  Apply pressure toward contact until slide aligns with 

indicator mark, contact should remain firmly in place.

CHART B - TIP PART NUMBERS

CONTACT 

SIZE

COLOR  

CODE

SOCKET  

TESTER

PIN 

TESTER

8

RED

67-008-01

68-008-01

12

YELLOW

67-012-01

68-012-01

16

BLUE

67-016-01

68-016-01

20

RED

67-020-01

68-020-01

22, 22M, 22D

COPPER

67-022-01

68-022-01

23

BLACK

67-023-01

68-023-01

24

GOLD

67-024-01

68-024-01

26

GREEN

67-026-01

68-026-01

CHART A

Handle P/N*

Range LBS.

HT250-1

1.5 THRU 3.0

HT250-2

3.2 THRU 5.5

HT250-3

4.0 THRU 8.0

HT250-4

7.0 THRU 18.0

HT250-5

17.0 THRU 25.0

HT250-6

24.0 THRU 40.0

TOOL ADJUSTMENT

1. Remove hand protector, back off lock nut away from 

body of tool to allow free movement of adjustment screw.

2. Secure tool in RTCG-75 or equivalent setting gage for 

precise calibration. If precise calibration isn’t required, 

you can set the tool by holding the tool firmly by hand on 

a scale or other weight indicating device, and apply axial 

force until the end of the slide is aligned with the indicator 

mark.  Note reading of force on gage (or accurate weight-

scale).

3. Adjust tool to required force by turning adjustment 

screw with a screwdriver, clockwise to increase force 

and counterclockwise to decrease force.  When required 

value is achieved, tighten lock nut firmly while maintaining 

alignment of slide and indicator line.  Tool is now set.

4. Note: Inspection stickers may be used to seal hand 

protector onto tool body, in order to signal any tampering 

with the adjustment screw.

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