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6

 BATTERY SYSTEM TESTER

6.FAQ

6-1 What is the measurement principle of this tester?

       The battery will gradually aging with increase of time. The 
main reason is that it can no longer generate some effectively 
chemical reaction because of aging of the surface of the battery 
plate. That is why most of the batteries can longer be used 
mainly. International Electric and Electronic Engineer 
Association(IEEE)formally looks the Conductivity Test as one of 
the standard of checking lead acid storage battery. It points out 
from IEEE standard 1118-1996 that :Conductivity  Test is used 
to test AC current generated by putting the known frequency and 
amplitude AC signal to both sides of the battery. AC conductivity 
value is the ratio of AC current signal which keeps same phase 
with AC voltage and the AC voltage. This tester is designed from 
this principle actually.

6-2 Can it be affected by the installation of negative 
current inside the vehicle? 

All the negative currency will affect the result. Therefor please 
remove the negative currency prior to checking, in order to 
achieve the accurate data.

6-3 Can this tester predict when does the battery 
become useless?

The internal resistance of the sealed lead-acid battery is 
complicated. It is generated by ohm internal resistance, 
concentration polarization internal resistance, chemical 
reactions internal resistance and interference effect caused by 
double capacitance’s charging. The ingredient of internal 
resistance and its relative content will change with different test 
method and different test moment, which can lead to different 
tested value of the internal resistance. And there is no strict 
relationship between internal resistance (or conductance) and 
capacitance of the sealed lead-acid battery. So it is impossible 
to predict the life of battery according to a single battery’s 
internal resistance. But it can be predicted the life of the battery 
will be over soon from the sudden increase of its internal 
resistance and decrease of its conductance.

Voltage of the battery: 12.85V

Fully charged  100%      12.78V

                           75%       12.54V

                           50%       12.30V

                           25%       12.12V

   Totally discharged       11.94V

CCA value   588CCA

Check the condition of battery

Internal insulation   4.75m

Ω

       The higher of the CCA value , the lower of the internal 
insulation normally.

       Remark: Different material of the battery produced by 
various manufacturers can cause different internal insulation. 
So there is no fixed standard. But there is little difference among 
the internal insulation of the battery with the same model from 
the same manufacturer.                                              

Life: Display the condition of the battery. Suggest replacing the 
battery when it shows below 45%.

★ 

Suggest replacing

       The result indicates the battery is bad and remains 32% of 
life. So suggest replacing the battery.

<

45

%

USER MANUAL

Summary of Contents for DI-216

Page 1: ...TIVE BATTERY SYSTEM TESTER Diligent Instruments Corporation Address 2802 Fanshawe Street Philadelphia PA 19149 Phone 215 316 4516 Email dlginstruments gmail com www diligentinstruments com Product distributed in the United States by Diligent Instruments Corporation and made in China DLG Applicable model DI 216 DI 217 USER MANUAL ...

Page 2: ...0V 30 seconds with the lowest voltage while 8 0V 150seconds IEC International Electrotechnical Commission Under an average current every battery cooled in the situation of 0 F 18 C can load the lowest voltage of 8 4Vfor 60 seconds BSR Battery Saving Ratio Under an average current every battery cooled in the situation of 0 F 18 C can load the lowest voltage of 6 0Vfor 180 seconds BCI Battery Commis...

Page 3: ...ion after the checked battery being fully charged Please turn on the headlights for 2 to 3minutes then check the battery when it s voltage value drop to the normal value 4 Check the insulating layer of the clamps before measuring Damage bareness and disconnection are unacceptable It is 8 2 It is unavailable to know the electric quantity of storage battery by intuition Hydrometer can be used to che...

Page 4: ...0528 410 680 55422 55566 55040 265 450 61017 61018 400 680 55428 55423 55427 300 510 61023 62529 450 760 55457 265 450 61047 61048 450 760 55529 220 360 62034 62038 62045 420 680 55531 55545 55559L 255 420 63013 470 680 55559 55530 88056 255 420 63545 63549 420 680 55564 55552 55563 255 420 64020 64317 64318 325 550 55564 55565 55548 255 420 64028 64035 520 760 55570 55567 55565L 255 420 64036 460...

Page 5: ...8D26R N50 280 360 420 150F51R NT200 12 640 48D26L N50L 280 360 420 150F51L NT200 12L 640 50D20R 310 380 480 165G51R NS200 935 980 50D20L 310 380 480 165G51L NS200L 935 980 50D23R 85BR60K 500 170F51R NX250 12 1045 50D23L 85B60K 500 170F51L NX250 12L 1045 Continue table 7 2 Comparison table of DIN EN MODEL THE SAME MODEL DIN EN MODEL THE SAME MODEL DIN EN 52805 52815 180 240 56420 56322 88066 300 51...

Page 6: ... 880 38B20LS NX60 24LS 330 340 410 105E41L N100ZL 580 720 880 40B20L 330 105F51R N100Z 580 40B20R 330 105F51L N100ZL 580 42B20R 330 115E41R NS120 650 800 960 42B20L 330 115E41L NS120L 650 800 960 42B20RS 330 115F51R N120 650 800 960 42B20LS 330 115F51L N120L 650 800 960 46B24R NS60 325 360 420 130E41R NX200 10 800 46B24L NS60L 325 360 420 130E41L NX200 10L 800 46B24RS NS60S 325 360 420 130F51R 800...

Page 7: ...ently 40 80A large current is available go through the battery shortly about 2 3 seconds And then the tested voltage of the battery can be used to figure out the internal resistance by the formula The disadvantage of this method 1 Just available for large capacitance battery or storage battery The small capacitance battery can not load 40 80A large current in 2 3 seconds 2 When the large current g...

Page 8: ...ntration polarization internal resistance chemical reactions internal resistance and interference effect caused by double capacitance s charging The ingredient of internal resistance and its relative content will change with different test method and different test moment which can lead to different tested value of the internal resistance And there is no strict relationship between internal resist...

Page 9: ...r to avoid affected result 2 Press to select activation load test as the picture below following picture and accompanied by a beep prompt and flash screen 7 Press ESC to return step 3 5 3 3 There are some problems in the system If the voltage is high than 15 00V please check the voltage regulator If the voltage is lower than 13 30V please check the connections wires and the engine generator output...

Page 10: ...t will appear the generator output current voltage generator output highest voltage generator output lowest voltage 3 After selecting the test item press ENTER to display the activation load test screen as the picture below Press to select The current instant voltage or Minimum starting voltage As can be seen in the picture current test voltage is 12 88V standard voltage is 9 6V and the lowest sta...

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