background image

TIP:

 

PCB

 

Stuffing

 

Use

 

the

 

flat

 

end

 

of

 

the

 

10

pole

 

terminal

 

block

 

as

 

a

 

lead

 

bending

 

tool.

 

This

 

works

 

for

 

most

 

of

 

the

 

parts.

 

Do

 

take

 

care

 

to

 

not

 

damage

 

the

 

meniscus

 

of

 

the

 

components.

 

Insert

 

all

 

resistors

 

before

 

soldering,

 

bending

 

the

 

leads

 

down

 

to

 

hold

 

them

 

in

 

place.

 

This

 

allows

 

one

 

to

 

fix

 

any

 

placing

 

errors

 

that

 

might

 

occur

 

very

 

easily.

 

Use

 

a

 

good

 

pair

 

of

 

snips

 

to

 

remove

 

the

 

excess

 

leads.

 

The

 

top

 

side

 

of

 

the

 

PCB

 

is

 

designated

 

as

 

the

 

side

 

with

 

the

 

ground

 

plane

 

and

 

with

 

the

 

sockets

 

marked

 

as

 

‘THIS

 

SIDE

 

ONLY’.

 

 

1.

 

Stuff

 

all

 

fixed

 

value

 

resistors

 

into

 

the

 

PCB.

 

Mount

 

R36

 

and

 

R34

 

on

 

the

 

opposite

 

side

 

of

 

the

 

PCB

 

(i.e.

 

opposite

 

of

 

R37

 

and

 

R35).

 

This

 

is

 

to

 

maximize

 

heat

 

dissipation.

  

2.

 

Stuff

 

variable

 

resistors.

 

You

 

may

 

choose

 

to

 

put

 

them

 

on

 

the

 

top

 

side

 

of

 

the

 

PCB

 

and

 

drill

 

extra

 

holes

 

in

 

your

 

chassis

 

for

 

external

 

adjustments.

 

There

 

are

 

guides

 

hole

 

in

 

the

 

PCB

 

for

 

this.

 

Also,

 

be

 

sure

 

you

 

will

 

can

 

easily

 

insert

 

a

 

DMM

 

probe

 

between

 

the

 

resistors.

 

3.

 

Kink

 

leads

 

on

 

the

 

silver

 

mica

 

capacitors

 

and

 

stuff.

 

4.

 

Stuff

 

D1

 

and

 

D2.

 

Mind

 

the

 

orientation

 

of

 

the

 

cathode,

 

which

 

is

 

represented

 

by

 

a

 

stripe

 

on

 

both

 

the

 

silkscreen

 

and

 

the

 

diode’s

 

body.

 

5.

 

Stuff

 

C5,C6,C7

 

&

 

C8.

 

Mind

 

the

 

polarity.

 

The

 

board

 

has

 

“+”

 

symbols

 

to

 

show

 

where

 

the

 

positive

 

terminal

 

from

 

the

 

capacitor

 

should

 

be

 

placed.

 

Note

 

that

 

many

 

modern

 

caps

 

have

 

only

 

the

 

 

terminal

 

marked,

 

usually

 

with

 

a

 

stripe

 

running

 

down

 

one

 

side.

 

If

 

you

 

choose

 

to

 

substitute,

 

the

 

diameter

 

must

 

be

 

no

 

more

 

than

 

10mm.

 

Use

 

a

 

smaller

 

value,

 

for

 

example

 

100uF,

 

if

 

necessary.

 

6.

 

Stuff

 

all

 

the

 

polyprop

 

capacitors.

 

7.

 

Place

 

and

 

solder

 

all

 

the

 

tube

 

sockets

 

 

make

 

sure

 

they

 

are

 

mounted

 

on

 

the

 

top

 

side

 

only.

 

It

 

is

 

recommended

 

to

 

use

 

an

 

old

 

miniature

 

nine

 

pin

 

tube

 

to

 

break

 

in

 

the

 

sockets.

 

I

 

have

 

found

 

a

 

very

 

small

 

nail

 

works

 

well

 

for

 

me

 

 

but

 

don’t

 

break

 

the

 

ceramic!

 

8.

 

 

Place

 

and

 

solder

 

the

 

terminal

 

blocks.

 

Do

 

not

 

over

 

solder

 

the

 

connectors

 

as

 

solder

 

could

 

then

 

spill

 

under

 

the

 

connector

 

causing

 

a

 

short.

 

9.

 

Stuff

 

R42,

 

the

 

IRCL,

 

making

 

sure

 

it

 

doesn’t

 

lean

 

on

 

or

 

touch

 

the

 

J1

 

terminal

 

block

 

as

 

it

 

gets

 

warm.

  

10.

 

  

Stuff

 

the

 

4

 

filter

 

capacitors.

 

Mind

 

the

 

polarity.

 

If

 

these

 

are

 

substituted,

 

the

 

diameter

 

must

 

be

 

25mm

 

or

 

less.

 

The

 

height

 

must

 

be

 

30mm

 

or

 

less

 

to

 

fit

 

in

 

a

 

2”

 

high

 

chassis.

 

11.

 

  

Carefully

 

go

 

over

 

your

 

work,

 

looking

 

for:

  

a.

 

any

 

cold

 

solder

 

joints

 

(these

 

will

 

look

 

dull)

 

Summary of Contents for stereo 35

Page 1: ...diytube stereo 35 power amplifier rev d INSTRUCTIONS FOR ASSEMBLY OPERATION Price 10 00 ...

Page 2: ... are present in this project Use a Variac or isolation transformer while working on and testing the unit Use a rubber mat to stand on while working on and testing the unit Keep one hand in your back pocket if probing voltages with a DMM Wrap a small piece of electrical tape around the test lead probe shaft to expose just the tip Do not connect or disconnect wires to the terminal blocks when unit i...

Page 3: ... a 12AX7A and a 12AU7 The 12AX7A is a voltage amplifier that directly drives the 12AU7 a cathodyne phase splitter The only other meaningful change is the replacement of a single cathode resistor and capacitor with four individual resistors and capacitors A larger value resistor in series with a variable resistor parallels the main cathode resistor providing a range of 320 450 ohms per cathode This...

Page 4: ... of the cathode which is represented by a stripe on both the silkscreen and the diode s body 5 Stuff C5 C6 C7 C8 Mind the polarity The board has symbols to show where the positive terminal from the capacitor should be placed Note that many modern caps have only the terminal marked usually with a stripe running down one side If you choose to substitute the diameter must be no more than 10mm Use a s...

Page 5: ...citor orientation Initial Impedances When it Doubt Ohm it Out These are without connections to the terminal blocks When connected those readings that will differ will be in brackets Different transformers will have different readings this one is a PA 774 J1 1 2M 94 2 2M 94 3 200K 4 200K 5 GND 6 GND 7 100 50 8 100 50 9 10M 10 10M J2 1 10M 2 10M 3 GND J3 1 10M 2 10M 3 28 3K 1 ohm J4 1 10M 2 10M 3 28...

Page 6: ...tance is 20 3K set to 28 3K if using the 16 ohm tap as feedback as in the original Z565 3 Probe your DMM from J3 pin 3 left channel to ground and adjust R31 until the resistance is 20 3K set to 28 3K if using the 16 ohm tap as feedback as in the original Z565 4 Your feedback is set Adjusting Bias 1 With the unit off probe your DMM from V3 pin 3 the cathode to ground Adjust R22 until you measure 40...

Page 7: ...s adjusted with the ʹoutsideʹ test point Adjust R19 until the voltage is 350V or 350mV 8 Probe your DMM set to DC volts from the test point which is sandwiched between the R25 R28 to ground V5 is adjusted with the ʹinsideʹ test point Adjust R28 until the voltage is 350V or 350mV 9 Probe your DMM set to DC volts from the test point which is sandwiched between the R25 R28 to ground V6 is adjusted wi...

Page 8: ...ins 4 5 6 A 100 ohm 1W resistor Mouser 281 100 can be soldered on the underside of the board between pins 1 2 on J2 J3 J4 and J5 for triode operation Do not attach any UL taps to pin 2 on these connector blocks if you do this Do not populate C20 C21 If you are using a filament supply with a center tap and choose to use the center tap do not populate R40 and 41 These are for non CT filament supplie...

Page 9: ...W 71 RN65D F 1 0K 0 31 4 R19 R22 R25 R28 10K Pot 72 T93YB 10K 1 32 1 R29 300K 1W 594 5083NW330K0J 0 32 2 R30 R31 100K Pot 72 T93YB 100K 1 44 2 R32 R33 3 3K 3W 72 RWM410 3K3 5 0 51 4 R34 R35 R40 R41 100 3W 72 RWM410 100 5 0 48 2 R36 R37 Jumper Use cut leads 0 00 2 R38 R39 150K 1 2W 71 RN65D F 150K 0 31 1 R42 Inrush Limiter 527 CL90 1 72 4 R43 R44 R45 R46 10 Ohm 1 4W 71 RN60D F 10 0 09 4 C1 C2 C3 C4...

Page 10: ... 22 11 08 or 1 12X10X2 Chassis 546 1444 29 26 02 1 12X10 Bottom 546 1434 29 11 08 Note Due to the small quantities of nuts bolts you might want to buy these at your local hardware store The Mouser parts are nickel plated and in boxes of 100 Don t forget solder spade connectors etc 1 RCA Red Jack 161 0251 EX 0 87 1 RCA Black Jack 161 0252 EX 0 87 4 Binding Posts 164 4205 2 06 2 Binding Posts 164 42...

Page 11: ...3 Triode Electronics 4 8 ohm Z 565 Output or 2 T2 T3 Hammond 1650F Output Transformer Note Hammond 1650E 8k and 1620 6 6k have been used as well Triode Electronics http www triodeelectronics com Angela Instruments http www angela com Antique Electronics http www tubesandmore com Handmade Electronics http www hndme com Triode Electronics Angela Instruments Antique Electronics Handmade Electronics D...

Page 12: ...9 7 4 5 1 6 8 k g g2 a h h i c i c i c V6 EL84 3 2 9 7 4 5 1 6 8 k g g2 a h h i c i c i c C4 0 1uF J4 Output Transformer Hookup 1 2 3 R16 470K R23 470 C21 15pF C3 0 1uF J5 Output Transformer Hookup 1 2 3 R27 1K R24 1K R28 10K 1 3 2 R15 470K R26 470 R46 10 R25 10K 1 3 2 C8 470uF C16 27pF R30 100k 1 3 2 V3 EL84 3 2 9 7 4 5 1 6 8 k g g2 a h h i c i c i c R19 10K 1 3 2 R18 1K R21 1K R22 10K 1 3 2 J6 R...

Page 13: ...y 16 2004 Title Size Document Number Rev Date Sheet of 320V 6 3VAC A 6 3VAC B R42 Keystone CL 90 C12 120uF C10 120uF C11 120uF R35 100 3W D1 UF4007 D2 UF4007 J1 CON10 1 2 3 4 5 6 7 8 9 10 R37 05 3W ww R36 05 3W ww R33 3 3K 1W R32 3 3K 1W R41 100 R40 100 R34 100 3W C9 120uF R29 300K ...

Page 14: ...red yellow red SW1 Connect pin 1 to the fuse pin 2 to the primary and pin 3 to J1 10 as the neon bulb is in parallel to the primary winding green white black diytube Stereo 35 PCB Rev D Connect directly to chassis Signal ground floats but should be strapped to earth ground during testing J2 1 2 3 J3 1 2 3 J4 1 2 3 J5 1 2 3 J1 1 2 3 4 5 6 7 8 9 10 J7 1 2 Right Channel F1 Left Output Transformer Lef...

Page 15: ... pin 3 to J1 10 as the neon bulb is in parallel to the primary winding green white black diytube Stereo 35 PCB Rev D green grn yel green blk yel grn yel yellow Just think green yellow to green and black yellow to black grn yel Connect directly to chassis Signal ground floats but should be strapped to earth ground during testing GND 1 J7 1 2 J5 1 2 3 Left Output Transformer Right Output Transformer...

Page 16: ... Number R ev Date Sheet o f Doc B Stereo 35 Power Supply A 4 4 Sunday November 30 2008 R33 3 3K 1W R36 jumper R37 jumper JP1 JUMPER C10 120uF C9 33uF JP2 JUMPER C11 120uF C12 120uF R32 3 3K 1W J7 Choke 1 2 R41 100 R40 100 J1 CON10 1 2 3 4 5 6 7 8 9 10 R42 Keystone CL 90 R29 300K ...

Page 17: ... as the neon bulb is in parallel to the primary winding green white black diytube Stereo 35 PCB Rev D green grn yel green blk yel grn yel yellow Just think green yellow to green and black yellow to black grn yel Connect directly to chassis Signal ground floats but should be strapped to earth ground during testing yellow yellow yel blk J5 1 2 3 Left Output Transformer GND 1 8 OHM 1 GND 1 Power Tran...

Page 18: ... Number R ev Date Sheet o f Doc B Stereo 35 Power Supply A 4 4 Sunday November 30 2008 R33 3 3K 1W R36 jumper R37 jumper JP1 JUMPER C10 120uF C9 33uF JP2 JUMPER C11 120uF C12 120uF R32 3 3K 1W J7 Choke 1 2 R41 100 R40 100 J1 CON10 1 2 3 4 5 6 7 8 9 10 R42 Keystone CL 90 R29 300K ...

Page 19: ......

Page 20: ...9 250 4 250 1 000 0 156 0 640 3 650 1 500 0 300 0 300 0 550 1 750 4 625 3 480 1 260 ...

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