Dixon DX152 Operator'S Manual Download

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Operator Manual

Form Number 115 619727 Rev A

2013-07-15

Gasoline containing up to 10% ethanol (E10) is acceptable for
use in this machine. The use of any gasoline exceeding 10%
ethanol (E10) will void the product warranty.

Please read the operator manual carefully and make sure you

understand the instructions before using the machine.

DX152 / 966664001

Summary of Contents for DX152

Page 1: ...ing up to 10 ethanol E10 is acceptable for use in this machine The use of any gasoline exceeding 10 ethanol E10 will void the product warranty Please read the operator manual carefully and make sure y...

Page 2: ...nformation contained in these instructions Use only original parts for repairs The use of other parts voids the warranty Do not modify or install non standard equipment to the unit without consent fro...

Page 3: ...24 Fuel Tank 25 OPERATION 26 Training 26 Steering 26 Before Starting 27 Starting the Engine 28 Jumper Cables Use 31 Running 32 Operating on Hills 33 Stopping the Engine 34 Mowing Tips 35 Moving Machi...

Page 4: ...d mind and body and must not be under the influence of any mind altering substance WARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the...

Page 5: ...equipment and ensure that the machine is well anchored DO NOT operate this machine on public roadways Towing If machine is equipped with a tow hitch use extreme caution when towing Never allow childr...

Page 6: ...machine s manufacturing number can be found on the printed plate affixed to the left in the engine compartment Stated on the plate from the top are The machine s type designation I D The manufacturer...

Page 7: ...xx Used in this publication to notify the reader of a risk of personal injury or death particularly if the reader should neglect to follow instructions given in the manual Used in this publication to...

Page 8: ...ctions Whole body exposure to thrown objects Severing of fingers and toes Do not open or remove safety shields while engine is running Careful backing up watch for other people Careful going forward w...

Page 9: ...ne person Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Never direct discharged material toward anyone Avoid discharging material against a wal...

Page 10: ...tion when operating machine Wear proper Personal Protective Equipment PPE while operating this machine including at a minimum sturdy footwear eye protection and hearing protection Do not mow in shorts...

Page 11: ...h for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Choose a low ground speed so that you will not have to stop while on the sl...

Page 12: ...onsible adult other than the operator Be alert and turn machine off if a child enters the area Before and while backing look behind and down for small children Never carry children even with the blade...

Page 13: ...er appliance Before beginning to refuel minimize the risk of static electricity by touching a metal surface Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner Alway...

Page 14: ...larly to be sure it works properly The machine must not be driven with defective or unmounted protective plates protective cowlings safety switches or other protective devices Do not change the settin...

Page 15: ...arter Never use the machine indoors or in spaces lacking proper ventilation The exhaust fumes contain carbon monoxide an odorless poisonous and lethal gas Stop to inspect the equipment if the machine...

Page 16: ...to the drive system Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed DO NOT LIFT The machine is not intended to be lifted by hand WARNING This mower is e...

Page 17: ...rning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others...

Page 18: ...right steering controls the flow is regulated and thereby the direction and speed Control Locations 1 2 3 4 6 8 9 10 12 6 11 1 Motion control levers 2 Tracking bolt 3 Parking brake 4 Fuel tank right...

Page 19: ...uced and the machine turns to the right Zero turn can be achieved by moving one control backward behind the neutral position and carefully moving the other steering control forward from its neutral po...

Page 20: ...or decrease the engine speed the control is moved forward or back respectively Avoid idling the engine for long periods as there is a risk of fouling the spark plugs USE FULL THROTTLE WHEN MOWING for...

Page 21: ...ngine Press in and turn the key clockwise to start the engine 8050 602 Ignition switch 8050 603 Ignition switch RUN position Release the key to the RUN position when the engine has started For models...

Page 22: ...l the unit noticeably starts drifting right 5 Drive forward at full throttle with both motion control levers in the full forward position Gradually turn in the left tracking bolt until unit tracks str...

Page 23: ...seat is moved to the left as seen by the driver in the seat so the seat can be moved backward or forward Parking Brake The parking brake is found on the left of the machine Pull the lever backward to...

Page 24: ...machine They are accessed by tilting the seat forward Fuses are flat pin fuses type as used in automobiles There are two fuses with ratings and functions of 1 20 A Primary fuse 2 7 5 A Mower deck cou...

Page 25: ...m become very hot during operation Risk for burns if touched Allow engine and exhaust system to cool before refueling WARNING Fill to bottom of filler neck Do not overfill Wipe off any spilled oil or...

Page 26: ...he engine see Before Starting in the Operation section Adjust the engine speed to idle disengage the parking brake but do not engage the blades at this time Rotate control levers inward As long as the...

Page 27: ...tank 4 Adjust the seat to the desired position 8058 139 Seat adjustment The following conditions must be fulfilled before the engine can be started The blade switch for engaging the mower blades must...

Page 28: ...lift pedal fully forward 3 Activate the parking brake by pulling the lever fully upwards 8050 607 Press the control for disengaging the mower deck 4 Disengage the mower blades by pressing the blade s...

Page 29: ...l position WARNING Engine exhaust and certain vehicle components contain or emit chemicals considered to cause cancer birth defects or other reproductive system damage The engine exhaust contains carb...

Page 30: ...o the start position For cold starts the choke control should be pulled out to its extent Push the choke in after engine starts 9 When the engine starts immediately release the ignition key back to th...

Page 31: ...tery is too weak to start the engine it should be recharged See Battery in the Maintenance section Jumper Cables Use 1 Connect each end of the RED cable to the POSITIVE terminal on each battery taking...

Page 32: ...g controls to the neutral position N 3 Release foot pedal latch and lower deck to set cutting height 4 Make sure the work area is free from objects that could be thrown by the rotating blades 8066 027...

Page 33: ...Place controls in neutral position To restart movement release the parking brake Pull the control levers back to the center of the mower and press forward to regain forward motion Make all turns slow...

Page 34: ...ine is standing still activate the parking brake by pulling the lever upward 6 Turn the ignition key to the OFF position and remove key Always remove key when leaving the mower to prevent unauthorized...

Page 35: ...ings more evenly distributed over the mown area The total time taken is not increased as a higher operating speed can be used without poor mowing results Avoid mowing wet lawns The mowing result is po...

Page 36: ...the unit below the engine plate 1 Raise the deck to the highest transport position 2 Engage the parking brake 3 Pull the bypass linkages up and out of the keyhole slots Release the lever with the head...

Page 37: ...ware screws nuts Clean under the mower deck Start the engine and blades listen for unusual sounds Check for damage Thoroughly clean around the engine Clean around belts belt pulleys Check the tire pre...

Page 38: ...the spark plugs Replace the fuel filter Replace paper air filter 2 Check the caster wheels every 200 hours Replace the air cleaner s foam pre filter 2 Change the hydraulic oil every 500 hours Replace...

Page 39: ...ery cable ends with wire brush until shiny 5 Coat terminals with grease or petroleum jelly 6 Reinstall battery Replacing battery 1 Lift seat and rotate forward 2 Open terminal access doors 3 Using two...

Page 40: ...not engaged and the operator leaves the seated position Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the driver s seat 8066 032 Conditions for star...

Page 41: ...e the belt guide hardware with a wrench and set belt guide aside 6 Remove the belt from around the electric clutch on the engine shaft 8065 045 Remove belt guide Deck Belt Installation NOTE For ease i...

Page 42: ...eck belt see Deck Belt Removal in this section of the manual 2 Tilt seat forward to access fan covers Remove both fan covers 8058 064 Remove fan covers 11 Adjust belt tension by turning the eyebolt un...

Page 43: ...dler in the extended position and allow removal of the breaker bar 6 Remove belt from the engine and pump pulleys over the top of the fans Belt Installation 7 Repeat Steps 4 and 5 from the above instr...

Page 44: ...e blade opening firmly onto the spindle housing 4 Tighten blade bolt securely 5 Torque blade bolt to 90 ft lbs 122 Nm 1 Blade 2 Blade bolt special 3 Spindle housing Blade attachment IMPORTANT INFORMAT...

Page 45: ...pposite side check that measurement is the same If adjustment is required loosen the locknut and move mounting bolt up or down in slot until both side to side measurements are equal Retain measurement...

Page 46: ...tions IMPORTANT INFORMATION Adjust anti scalp rollers with the mower on a flat level surface Anti scalp rollers can be set in three positions Upper position 1 to 3 38 to 76 mm grass Middle position 3...

Page 47: ...rly clean deck and underside of the deck with normal water pressure Do not use a high pressure washer or steam cleaner Avoid spraying engine and electrical components with water Do not rinse hot surfa...

Page 48: ...lubricated twice weekly Wipe away excess grease after lubrication It is important to avoid getting lubricant on the belts or the drive surfaces on the belt pulleys Should this happen attempt to clean...

Page 49: ...rease is forced out from the caster tube Front Wheel Bearings Lubricate 3 4 strokes with a grease gun on each set of wheel bearings 8058 057 Lubricating front wheels 8058 058 Outer deck spindle Deck S...

Page 50: ...surface 5 Reinstall the filter guard Torque screws to 65 in lbs each 6 Repeat steps on the opposite side 7 Drain old oil filters of all free flowing oil prior to disposal Place used oil in appropriat...

Page 51: ...operating conditions See Moving Machine By Hand in the Operation section for bypass linkage adjustments 1 Disengage the brake if activated 2 With the bypass linkage open and the engine running at fas...

Page 52: ...Poor contacts on the battery terminal cable connections Fuse blown Ignition system faulty Fault in the starter safety circuit see Safety System in the Maintenance section Engine runs rough Faulty car...

Page 53: ...y unevenly or not at all Parking brake on Bypass valve on pump open Drive belt for the transmission gears slack or has come off Air in hydraulic system Mower deck not engaging Drive belt for the mower...

Page 54: ...uel stabilizer Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor 5 Remove the spark plug and pour about a tablespoon of engine o...

Page 55: ...55 SCHEMATICS DIAGRAM...

Page 56: ...tion controls Dual levers foam gripped Speed forward 0 10 mph 0 16 1 Km h Speed reverse 0 5 mph 0 8 Km h Brakes Mechanical parking brake Front caster tires smooth tread 13 x 6 5 Rear tires turf pneuma...

Page 57: ...t Premium Commercial EVC Hinged Arm Rests Yes Hour Meter Digital Blade Engagement 200 ft lb Deck Construction 11 gauge fabricated Productivity 4 2 acres h 16 997 m2 h Dimension Weight 900 lbs 408 kg B...

Page 58: ...ade Grade 8 8 Grade 10 9 Grade 12 9 Shank Size Diameter in millimeters fine or coarse thread Size ft lbs Nm ft lbs Nm ft lbs Nm M4 1 5 2 2 2 3 2 7 3 6 M5 3 4 4 5 6 5 2 7 M6 5 2 7 7 5 10 8 2 11 M7 8 2...

Page 59: ...the machine will fulfill the requirements This is also applicable to special requirements for any of the states California emission rules etc Do not remove any of these labels Certificates can also b...

Page 60: ...er deck adjustment q Check The safety switch for the parking brake q The safety switch for the mower deck q The safety switch in the seat q The safety switch in the steering controls q Parking brake f...

Page 61: ...on q Check safety system q Check seat belt q Check fuel system for leaks q Inspect safety guards and shields q Check brake adjustment q Daily Service Clean debris from mower q Check engine oil level q...

Page 62: ...th cables q Lubricate according to lubrication chart q Check clean the engine s cooling air intake q Clean the air cleaner s foam pre filter q 50 Hour Service Perform the 25 hour service q Clean repla...

Page 63: ...belts q Check tighten caster wheel axle bolts every 200 hours q Change the air filter s paper cartridge q Change hydraulic pump oil and filter 200 hours q 300 Hour Service Perform the 25 hour service...

Page 64: ...cleaner s foam pre filter 300 hours q Replace the air filter s paper cartridge q Change the engine oil 50 hours q Replace the engine oil filter 100 hours q Check adjust the cutting height q Check adju...

Page 65: ...SERVICE JOURNAL Date mtr reading stamp sign Action 65...

Page 66: ...SERVICE JOURNAL Action Date mtr reading stamp sign 66...

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