Dixon BV2C Series Instruction & Operation Manual Download Page 1

Page: 1 / 22

Instruction & Operation Manual

for

BV2C Series Sanitary Ball

Valves

Read and understand this manual prior to

installing, operating or servicing this equipment.

June 2019

Summary of Contents for BV2C Series

Page 1: ...Instruction Operation Manual for BV2C Series Sanitary Ball Valves Read and understand this manual prior to installing operating or servicing this equipment June 2019...

Page 2: ...Needed 9 Welding 9 Function Testing 10 Orientation 10 General Maintenance 11 13 Maintenance Intervals 11 Lubrication 11 Inspection 12 Cleaning 12 13 Assembly and Disassembly 14 15 Repair Kits 16 Bill...

Page 3: ...he product rating General Guidelines The owner must comply exclusively with these operating instructions and the authorized use of this piece of equipment Should problems arise that cannot be solved u...

Page 4: ...pment are legible and none are removed The operating instructions are always kept close to the product operation site in a legible and completestate Personnel are regularly instructed on all occupatio...

Page 5: ...ccurs from excessive chemical concentrations temperatures or exposure times 6 For manual cleaning use only soft non metallic brushes sponges or pads Brush with the grain on polished surfaces to avoid...

Page 6: ...PTFE non product contact components refer to BOM for individual component materials Line Pressure Technical Data max product line pressure 2 max 1000PSI 2 5 4 max 800 PSI Surface Finish Technical Data...

Page 7: ...50 100 150 200 250 300 350 400 450 500 Pressure PSIG Temperature oF 1 2 2 UHMW Virgin PTFE RTFE Carbon SS 0 100 200 300 400 500 600 700 800 900 0 50 100 150 200 250 300 350 400 450 Pressure PSIG Temp...

Page 8: ...r 10 4 Torr Seat Materials Code Designation Material Applications V Virgin PTFE Virgin polytetrafluoroethylene 100 PTFE Our standard seat material Ideal for most sanitary services Specified for applic...

Page 9: ...nents Item Description 1 Valve 2 Handle Tools Needed The following tools will be required for any maintenance of the product set of metric box wrenches Torque wrench Jax PurGel Klear lubricating greas...

Page 10: ...rrules should be checked to assure proper clearance of valve installation For convenience in packaging and storage some valves are shipped partially assembled including body assembly and handle assemb...

Page 11: ...ls is dependent on the following parameters duration of use per day number of cycles type of product product temperature product viscosity cleaning agent type of cleaning CIP SIP COP Lubrication Pleas...

Page 12: ...ponents that show signs of severe wear or damage should be replaced during the scheduled maintenance time for the equipment Please refer to the assembly and disassembly section of this manual for prop...

Page 13: ...ponents of the equipment for any signs of possible damage Replace components as necessary See the equipment BOM in this manual for replacement component part numbers 3 Clean all surfaces of the produc...

Page 14: ...3 into the body Slide the stem tang into the ball slot being careful not to nick or scratch the ball 10 Rotate the stem until the ball is in the open position 11 Install valve seats 4 into the body 12...

Page 15: ...sion on the body from the end caps v Swing the body out from the end fittings until the body completely clears the end caps The body s swing out ring will rotate about the bolt vi The sprung piping ca...

Page 16: ...and revision level of the equipment Please see the list of kits below offered for this piece of equipment Repair Kit contains 4 2 seats encapsulated or 4A 2 seats non encapsulated 6 1 thrust washer 7...

Page 17: ...G C S or U 1 1 1 1 7 O ring FKM 1 1 1 1 8 stem packing V G C S or U 3 3 3 3 9 gland ring 316 1 1 1 1 10 bevel washer 301 3 3 3 3 11 hex nut 304 4 4 8 12 12 bolt washer 304 4 4 8 12 13 nut 304 2 2 2 2...

Page 18: ...F07 14 2 6 4 9 3 3 1 3 8 4 7 F05 F07 14 2 7 8 18 0 3 8 4 9 5 2 F07 F10 17 3 9 0 18 3 4 2 5 4 5 7 F07 F10 17 4 9 6 18 3 5 3 8 7 6 9 F10 F12 22 All dimensions are in inches unless noted Dimensions are a...

Page 19: ...ision at 800 789 1718 Valve 1 4 Seat Material 5 6 Size 7 9 End 10 11 12 Actuation 13 15 BV2C Encapsulated V Virgin PTFE 050 1 2 C Clamp Manual A Standard G RTFE 075 3 4 B Weld C 25 Carbon PTFE 100 1 F...

Page 20: ...if process exceeds all seat ratings Stem torque is too high Check process pressure and temperature to ensure it is below limits Check stem torque and adjust gland nut Valve is leaking Process pressur...

Page 21: ...Dixon and d to normal maintenance services and the replacement of service items such as washers gaskets and lubricants made in connection with such services To the extent permitted by law this limite...

Page 22: ...leum exploration refining transportation chemical processing food beverage steel fire protection construction mining and manufacturing Dixon s strategic objective is to create solutions that make prod...