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FloTech Programmable CheckMate Retain / Overfill Monitor 

 

16                           10466 REV N                    FT208 CheckMate 

System will not load and one or more RED  sensor LEDs are lit in the inactive 
compartments: 

Follow these instructions for top or bottom sensors.   

1.

 

Remove onboard monitor cover. 

2.

 

Check the sensor inputs on TB3 and TB4 that are not being used (inactive sensor inputs).  Make sure 
there are no wires connected. 

3.

 

Go to the PROGRAMMING section of this manual and repeat this procedure, making certain to 
accurately program the unit. 

4.

 

If the monitor still does not function properly, contact FloTech Technical Service for further 
instructions. 

 

System will not load and one or more RED  sensor LEDs are lit in the active 
compartments: 

Follow these instructions for top or bottom sensors.   

1.

 

Remove onboard monitor cover. 

2.

 

Go to TB3.  Remove sensor wire from the terminal block that corresponds with the lit LED.  Example: 
If LED TOP #3 is lit, remove the sensor wire to terminal T3 (RED). 

3.

 

Select a compartment where the LED is NOT lit and exchange that wire with the suspect wire.  
Example: exchange failed sensor wire TOP #3 (RED) with the working TOP #2 wire (GRN). 

4.

 

If the lit sensor LED does not move to the new position, the monitor is defective.  Example: LED TOP 
#3 top stays lit after the sensor wires are switched.  Replace the onboard monitor chassis with a FloTech 
model FT207 replacement chassis. 

5.

 

If the lit sensor LED moves to the new switched compartment, the problem is with the sensor or wiring. 
Example LED TOP #3 go out and LED TOP #2 lights, return the wires to the original positions. 

6.

 

Open all the sensor caps and check each wiring connection.  Look for pinched wires that may short the 
sensor signal to ground.  Also, look for defective crimp connections. 

7.

 

Measure voltage across the failed sensor wires (Black to Red). Voltage should measure 8-10 VDC. 

8.

 

If steps 6 and 7 check OK, replace the sensor with a FloTech FT150. 

 
NOTE: A quick test of the sensor can be accomplished by connecting the sensor directly to the onboard 
monitor.  Example: Remove sensors wires from monitor ground (WHT) and the TOP sensor 1 (BRN) and 
connect the sensor to be tested.  If the sensor is good the RED TOP #1 LED with NOT light.  If the sensor is 
defective the Diagnostic LED WILL light. 

 
System will not load, has no green AUX LED and no green PERMIT LED, power 
LED is lit and no red sensor  LEDs are lit. 

1.

 

Check the TB2 AUX input.  This input must have a closed switch or jumper connected to allow the 
monitor to load.  The AUX input has its own green LED.  This LED must be lit to send a permissive 
signal to the load rack. 

2.

 

Check to see if a jumper is connected to TB2 AUX.  If TB2 AUX has no connections, add a jumper. 

3.

 

If TB2 AUX has a wire connection, follow the cable to the switch.  This switch is typically connected to 
a vapor recovery interlock or to a brake air lines interlock.  Activate the switch and see if the AUX green 
LED is lit.  If not repair the air switch.  If the air switch appears OK, then check the monitor by 
installing a jumper wire to force the AUX LED on.  If the Aux LED can’t be forced on, then replace the 
monitor. 

Summary of Contents for FloTech FT208

Page 1: ...FloTech FT208 CheckMate Programmable Retain Overfill Onboard Monitor Dixon Bayco FloTech Division Cincinnati Ohio...

Page 2: ...FloTech Programmable CheckMate Retain Overfill Monitor 2 10466 REV N FT208 CheckMate...

Page 3: ...6 Cable Installation Instructions 7 Monitor Housing 7 Wiring Instructions 7 Proper Wire Connections 7 Monitor Wiring Connections 8 TB1 POWER Connections 8 TB2 TOP and BOTTOM SENSOR Connections 8 TB4 A...

Page 4: ...t retain sensors Top Only or Top and Bottom configuration Connects to Float Thermistor or Optic style rack Non I S Relay Output 1 12 VDC 1 AMP MAX 2 Permissive Closed 3 Non Permissive Open The monitor...

Page 5: ...ACK THERM B LED Red indicated no signal to Optic Rack Monitor ORG or no signal to Thermistor Rack Monitor ORG B channel AUX LED Green LED indicates the Auxiliary input is permissive Monitor Connection...

Page 6: ...storage box or any flat surface within easy view of the bottom loading connections Leave the top cover on the monitor housing and hold it in the position you wish to mount it Using a black marker tran...

Page 7: ...cket Assembly you only need to install one cable gland for the socket wiring Fig 3 Monitor Housing Cable Routing Diagram Wiring Instructions Proper Wire Connections Please read this section of the man...

Page 8: ...wire end into the terminal block 5 While holding the wire in place rotate the terminal screw clockwise to tighten the wire retainer 6 Once fully tightened give the wire a slight tug to insure that a p...

Page 9: ...verfill Monitor FT208 CheckMate 10466 REV N 9 conductor cable for up to 8 compartment systems FloTech FT404 cable is color coded to ease installation and troubleshooting A color coded wiring schematic...

Page 10: ...or Socket FT302 Series API Float Socket FT303 Series Optic Contact Pattern with Thermistor J slot FT304 Series Canadian Euro Thermistor Socket FT305 J560 Type Thermistor Socket FT306 J560 Type Optic S...

Page 11: ...across the AUX terminals factory installed or by connecting the AUX terminals to a dry relay contact Examples of this would be a Hobbs switch or a Vapor Recovery interlock switch When the AUX connecti...

Page 12: ...remaining inputs that do NOT have sensors attached are labeled as INACTIVE inputs This insures that a PERMIT signal will be issued only if ALL of the following conditions are met All active overfill s...

Page 13: ...ottom 1 to Top and Bottom 8 This sequence will repeat every time the pushbutton is pressed 8 Once the LED pattern representing the number of connected sensors is correct move SW1 to RUN position The m...

Page 14: ...med as inactive see a sensor signal The AUX input is not jumpered or made through an external set of contacts Retain Sensor Override Should a driver wish to load over retained product such as splash b...

Page 15: ...g and trailer nose plug connections Fuse housings my have corrosion that causes the voltage to read low If the input voltage to TB1 is correct then replace the monitor NOTE Do NOT use a battery charge...

Page 16: ...em is with the sensor or wiring Example LED TOP 3 go out and LED TOP 2 lights return the wires to the original positions 6 Open all the sensor caps and check each wiring connection Look for pinched wi...

Page 17: ...o the Socket output Check for a good light on all compartments 2 If not permissive then check all wiring connections poor crimp connections or worn J slots on socket faceplate NOTE The ground hog bolt...

Page 18: ...FloTech Programmable CheckMate Retain Overfill Monitor 18 10466 REV N FT208 CheckMate WIRING FOR FT208 390 SERIES...

Page 19: ...FloTech Programmable CheckMate Retain Overfill Monitor FT208 CheckMate 10466 REV N 19 WIRING SCHEMATIC FOR FT208 390 SERIES...

Page 20: ...20 10466 REV N FT208 CheckMate Technical Support Hotline 877 582 3569 Contact the FloTech Technical Support Hotline for help Troubleshooting overfill systems Verifying defective components To request...

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