Direct Air Room air conditioner Installation Manual Download Page 30

29

 AIR PURGING

When relocate the unit to another place, 
perform evacuation using vacuum pump.
Make sure the refrigerant added into the air 
conditioner is liquid form in any case.
(Not applicable to the units adopt freon R22 )

Open the valve stem until it hits against the 
stopper. Do not try to open it further.
Securely tighten the valve stem cap with a
spanner or the like.
Valve stem cap tightening torque (See 
Tightening torque table in previous page ).

Outdoor
unit

Indoor
unit

Refrigerant 

Flare nut

Stopper

Cap

Valve body

Packed valve

Half union

Gas side

Liquid side

A

C

D

B

Valve stem

Fig.56

Fig.57

When Using the Vacuum Pump

(For method  of using a  manifold valve, refer 
to its operation manual.)
1. Completely tighten the flare nuts, A, B, C, D, 
    connect the manifold valve charge hose to a 
    charge port of the low-pressure valve on the 
    gas pipe side.
2. Connect the charge hose connection to the 
    vacuum pump.
3. Fully open the handle Lo of the manifold valve.
4. Operate the vacuum pump to evacuate. After 
    starting evacuation, slightly loose theflare nut 
    of the Lo valve on the gas pipe side and 
    check that the air is entering(Operation noise 
    of  the vacuum pump changes and a 
    compound meter indicates 0 instead of minus)
5. After the evacuation is complete, fully close 
    the handle Lo of the manifold valve and stop 
    the operation of the vacuum pump. Make 
    evacuation for 15 minutes or more and check 
    that the compound meter indicates 

5

    -76cmHg  (-1x10 Pa).
6. Turn the stem of the packed valve B about 

o

    45  counterclockwise for 6~7 seconds after 
    the gas coming out, then tighten the flare nut 
    again. Make sure the pressure display in the 
    pressure indicator is a little higher than the 
    atmosphere pressure.
7. Remove the charge hose from the Low 
    pressure charge hose.
8. Fully open the packed valve stems B and A.
9. Securely tighten the cap of the packed valve.

Manifold valve

Compound meter

-76cmHg

Handle Lo

Handle Hi

Charge hose

Charge hose

Vacuum pump

Pressure gauge

Low pressure valve

Fig.58

   

Caution in handling the packed valve

Summary of Contents for Room air conditioner

Page 1: ...al carefully and keep it for future reference ROOM AIR CONDITIONER Before using your air conditioner please read this manual carefully and keep it for future reference ROOM AIR CONDITIONER Before using your air conditioner please read this manual carefully and keep it for future reference ROOM AIR CONDITIONER Before using your air conditioner please read this manual carefully and keep it for futur...

Page 2: ...ement The actual shape should prevail Contact an authorised service technician for repair or maintenance of this unit Contact an authorised installer for installation of this unit The air conditioner is not intended for use by young children or infirmed persons without supervision Young children should be supervised to ensure that they do not play with the air conditioner If the power cord is to b...

Page 3: ...iring standard regulation and this installation instructions An independent circuit and single outlet must be used If electrical circuit capacity is not enough or defect found in electrical work it will cause electrical shock fire 6 Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal If connection or fixing is not perfect it will ...

Page 4: ...or rain exposure make sure that heat radiation from the condenser is not restricted Ensure that the clearance around the back of the unit is more than 30cm and left side is more than 30cm The front of the unit should have more than 200cm of clearance and the connection side right side should have more than 60cm of clearance Do not place animals and plants in the path of the air inlet or outlet Tak...

Page 5: ...meet different pipe size requirement sometimes the pipe connections need the transfer connector to install on the outdoor unit Packed with the indoor unit Connecting pipe Assembly Liquid side Plastic Expansion Sheath Number Q ty one unit Gas side 7 Remote controller holder 1 for cooling heating models only 1 5 8 depending on models 5 8 depending on models 1 1 1 1 on some models 1 5 4 9 11 10 8 3 2...

Page 6: ...ise Two of the A B and C directions should be free from obstructions CAUTION INSTALLATION INSTRUCTIONS 5 CAUTIONS One Two One Three One Four One Five More than 12cm More than 12cm Air filter Air filter Remote controller Remote controller More than 12cm Air filter Remote controller Remote controller Air filter More than 12cm More than 15cm More than 12cm Air filter Remote controller More than 10cm ...

Page 7: ...ns according to the diagramdetailed in Fig 5 Drill one 1 hole 65mm slanting slightly to outdoor side 2 Always use wall hole conduit when drilling metal grid metal plate or the like 3 Connective Pipe and Drainage Installation 1 Run the drain hose sloping downward Do not install the drain hose as illustrated in Fig 7 Drainage Fig 7 Do not block water flow by a rise Do not put the end of drain hose i...

Page 8: ...le and drain hose with tape securely evenly as shown in Fig 11 Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room Do not put anything else in the box Indoor unit Connective pipe Pipe room Ponding box Wrapping belt Connective cable Drain hose Fig 11 Connect the indoor unit first the n the outdoor unit Do not allow the piping to let out from ...

Page 9: ... that it is securely hooked see Fig 12 3 Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall Get it out after finish piping 4 Push the lower part of the indoor unit up on the wall then move the indoor unit from side to side up and down to check if it is hooked securely 4 Indoor unit installation R410A Max 50m R407c R22 Max 10m Max 5m...

Page 10: ...iling Then embed the expansible hooks fittings Face the concave side of the installation hooks toward the expansible hooks Determine the length of the installation hooks from the height of ceiling then cut off the unnecessary part If the ceiling is extremely high please determine the length of the installation hook according to facts Cut the installation hook open in the middle position then use a...

Page 11: ...gy objects Never crash or strike it a Slide two grid switches toward the middle at the same time and then pull them up Refer to Fig 21 o b Draw the grid up to an angle of about 30 and remove it Refer to Fig 22 New built houses and ceilings a In the case of new built house the hook can be embedded in advance refer to the A b mentioned above But it should be strong enough to bear the indoor unit and...

Page 12: ...Guarantee that hooks of four corners are fixed well f Keep fastening the screws under the panel hooks until the thickness of the sponge between the body and the panel s outlet has been reduced to about 4 6mm The edge of the panel should contact with the ceiling well Refer to Fig 24 Malfunction described in Fig 25 can be caused by inappropriate tightness the screw If the gap between the panel and c...

Page 13: ... combustible gas or materials I There is much evaporating acid or alkaline gas J Other special areas Enough room for installation and maintenance The ceiling is horizontal and it can afford the weight of the indoor unit The air inlet and outlet are not impeded and does not affected by outdoor air too much The air flow can reach every part of the room The connecting pipe and drainpipe can be easily...

Page 14: ...tion place before overhanging the unit Install the hanging bolt in following different situation Timber over the beam Blade shape insertion Slide insertion Install with insertion or embedding screw Wooden structure New concrete bricks Put a timber across the beams and install the bolts Hanging screw bolts Ceiling Roof beam Steel bar Pipe hanging and embedding screw bolt Original concrete bricks In...

Page 15: ...t direction in parallel as shown in Fig 34a Fig 34b is incorrect which may cause loud noise CAUTION Drainpipe installation Piping insulation material Drainage Heat insulation Piping Insulation material Hard PVC pipe Cellular polyethylene thicker than 6mm Please do heat insulation on piping joint Bind the contact insulation part between the unit and installation location with bandage 1 Indoor unit ...

Page 16: ...cation Function Duct installation board 8 Connecting duct Fixation bolt fixing installation board 8 ST3 9 10 F H Fixing duct installation board Instructions for duct installation accessories Duct design Fix installation board Make the duct as short as possible due to the low static pressure nearly 0 pa of this unit Fix the installation board on duct outlet with the bolts in accessories If the bolt...

Page 17: ...g screw B ST2 9x10 C H Remote controller holder Remote controller Never throw or beat the controller Before installation operate the remote controller to determine its location in a reception range Keep the remote controller at least 1m apart from thenearest TV set or stereo equipment It is necessary to prevent image disturbances or noise interferences Do not install the remote controller in a pla...

Page 18: ...he connection places before hanging up the machine The installation of hanging screw bolts 4 2 Indoor unit installation 4 3 Wall Mounting Installation 1 Installing 10 hanging screw bolts 4 bolts 2 Wooden construction Put the square timber traversely over the roof beam then install the hanging screw bolts Refer to Fig 42 2 3 New concrete bricks Inlaying or embedding the screw bolts Refer to Fig 42 ...

Page 19: ... Refer to Fig 42 9 For 48000Btu h and 60000Btu h models do not remove the grille Washer Tapping screw Hook 6mm Fig 42 7 Fig 42 8 Fig 42 9 Fig 42 10 Fig 42 12 Fig 42 11 Fig 42 13 4 4 Ceiling Installation Hanging arm Side board Grille Screw nut Hanging screw bolt Hanging arm 20 25mm Mounting bolt Max 40mm 8 13mm Washer Hanging arm Mounting bolt Hanging Screw bolt D Connecting point of refrigerant pi...

Page 20: ...controller holder Mounting screw B ST2 9x10 C H SET TEMPERATURE O C AUTO COOL DRY HEAT FAN HIGH MED LOW TEMP MODE ON OFF FANSPEED SWING ECONOMIC TIMER ON RESET LOCKTIMER OFF AIR DIRECTION POWERFUL Fig 43 1 5 2 Inspecting and Handling the unit Console 5 3 Indoor Unit Installation Console At delivery the package should be checked and any damage should be reported immediately to the service agent Whe...

Page 21: ... connecting pipe Console 5 4 1 The procedure of connecting pipes Check whether the height drop between the indoor unit and outdoor unit the length of refrigerant pipe and the number of the bends meet the following requirements Capacity KBtu h The max height drop The length of refrigerant pipe The number of bends 7 9 12 Less than 10m Less than 5m 18 20 26 32 53 10m Less than 20m Less than 5 5m All ...

Page 22: ... flare pipe joints and refrigerant pipe on the liquid side and the gas side Ensure that there is no gap between them Incomplete insulation may cause water condensation How to take indoor unit apart to connect the pipes 1 Open the front panel Slide the two stoppers on the left and right sides inword until they click See Fig 43 6 2 Remove the front panel Remove the string Refer to Fig 43 7 Allowing ...

Page 23: ...y to the air conditioner should have ground wiring which is linked to the ground wiring of the indoor and outdoor unit The wiring work should be done by qualified persons according to circuit drawing An all pole disconnection device which has at least 3mm separation distance in all pole and a residual current device RCD with the rating of above 10mA shall be incorporated in the fixed wiring accord...

Page 24: ...all the unit to prev ent the admission of wind If need suspending installation the installation bracket should accord with technique requirement in the installation bracket diagram The installation wall should be solid brick concrete or the same intensity construction or actions to reinforce damping supporting should be taken The connection between bracket and wall bracket and the air conditioner ...

Page 25: ...se the piping kit accessory or pipes purchased locally 2 Measure the distance between the indoor and the outdoor unit 3 Cut the pipes a little longer than the measured distance 4 Cut the cable 1 5m longer than the pipe length 1 Flaring work Fig 46 B Burr removal 1 Completely remove all burrs from the cut cross section of pipe tube 2 Put the end of the copper tube pipe in a downward direction as yo...

Page 26: ...d refuse to install the air conditioner and explain to the client until the problem is solved 2 Power voltage should be in the range of 90 110 of rated voltage 3 The creepage protector and main power switch with a 1 5 times capacity of Max Current of the unit should be installed in power circuit 4 Ensure the air conditioner is grounded well 7 An individual branch circuit and single receptacle used...

Page 27: ...oltage power on it or electric shock hazard may occur For your safety you should start repairing at least 5 minutes later after the power is disconnected The power is supplied from the Outdoor Unit The Indoor Units are connected with signal wires or power cords are connected reliably and correctly or the air conditioner could not run normally Fig 54 CAUTIONS Make sure to connect the indoor unit A ...

Page 28: ...L B N B S B L A N A S A L B L C L D N B N D N C S C S D S B NOTE please refer to the following figures if the client want wire by themselves ELECTRICAL WORK 27 Model A Model A Model A Model A Model B Magnetic ring Model B Model B Model B L C L D N D N C S C S D L E N E S E L B N B S B L A N A S A ...

Page 29: ...pply shall be incorporated in the fixed wiring and have an air gap contact separation of at least 3mm in each active phase conductors CAUTION CAUTION CAUTION CAUTION Air and moisture in the refrigerant system have undesirable effects as indicated below Pressure in the system rises Operating current rises Cooling or heating efficiency drops Moisture in the refrigerant circuit may freeze and block c...

Page 30: ...Fully open the handle Lo of the manifold valve 4 Operate the vacuum pump to evacuate After starting evacuation slightly loose theflare nut of the Lo valve on the gas pipe side and check that the air is entering Operation noise of the vacuum pump changes and a compound meter indicates 0 instead of minus 5 After the evacuation is complete fully close the handle Lo of the manifold valve and stop the ...

Page 31: ...nection CAUTION Electrical safety check Gas leak check 1 Soap water method Apply a soap water or a liquid neutral detergent on the indoor unit connection or outdoor unit connections by a soft brush to check for leakage of the connecting points of th piping If bubbles come out the pipes have leakage 2 Leak detector Use the leak detector to check for leakage Safety and leakage check 15 Indoor unit c...

Page 32: ...s well 3 When the amient temperature is too low lower than 17 C the unit cannot be controlled by the remote controller to run at cooling mode manual operation can be taken Manual operation is used only when the remote controller is disable or maintenance necessary Press the Manual control button to select the AUTO or COOL the unit will operate under Forced AUTO or COOL mode see User Manual for det...

Page 33: ...The design and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details ...

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